24ABS3 Baset Series Air Conditioner with Puronr 1---1/2 To 5 Nominal Tons Wiring Diagrams CONNECTION DIAGRAM (NOTE #8) BLU 2 1 5 H BLU F *CH BLK or RED RED or BLK L1 BLK 11 21 23 23 L2 C BLK BLK (NOTE #9) CONT YEL SCHEMATIC DIAGRAM (LADDER FORM) *ST +t YEL C BLK *CHS 208/230 1Ø POWER SUPPLY YEL *SC *SR BLU CAP BRN L1 COMP S 5 R EQUIP GND YEL S 2 H *SR C F *CH EQUIP GND (NOTE #14) YEL/ BLU VIO BLK YEL YEL BLK CONT YEL BRN/YEL *HPS *LPS *DTS T2 LOGIC T1 *HPS BLK BLU BLU LOGIC BLK T3 BRN/YEL BLK C R YEL/ BLU Y R G INDOOR THERMOSTAT (NOTE #6) Y IFR G EXTERNAL POWER SUPPLY 24 V (NOTE #3) R R INDOOR THERMOSTAT EXTERNAL POWER SUPPLY 24 V INDOOR BLOWER MOTOR REQUIRED LIQUID LINE TEMPERATURE COOLING ONLY Liquid (PSIG) Required Subcooling CHARGING PROCEDURE Pressure 1. Only use sub cooling charging method when OD at Service Temperature (ºF) ambient is greater than 70ºF and less than 100ºF, Valve indoor temp is greater than 70ºF and less than 5 10 15 20 297 309 68 73 78 83 71 86 81 76 74 89 84 79 77 92 87 82 80 95 90 85 83 98 88 93 86 101 91 96 89 104 94 99 92 97 107 102 95 110 105 100 98 113 108 103 116 111 106 101 119 114 109 104 122 117 112 107 125 120 115 110 128 123 118 113 80ºF, and line set is less than 80 ft. 2. Operate unit a minimum of 15 minutes before checking the charge. 3. Measure liquid service valve pressure by attaching an accurate gauge to the service port. 4. Measure the liquid line temperature by attaching an accurate thermistor type or electronic thermometer to the liquid line near the outdoor coil. 5. Refer to unit rating plate for required subcooling temperature. 6. Find the point where the required subcooling temperature intersects the measured liquid service valve pressure. 7. To obtain the required subcooling temperature at specific liquid line pressure, add refrigerant if liquid line temperature is higher than indicated. When adding refrigerant, charge in liquid form using a flow restricting device into suction service port. Recover refrigerant if temperature is lower. Allow a tolerance of +/- 3ºF. NOTES: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Symbols are electrical representation only. Compressor and fan motor furnished with inherent thermal protection. To be wired in accordance with National Electric N.E.C. and local codes. N.E.C. class 2, 24 V circuit, min. 40 VA required, 60 VA on units installed with LLS. Use copper conductors only. Use conductors suitable for at least 75ºC (167ºF). Connection for typical cooling only thermostat. For other arrangements see installation instructions. If indoor section has a transformer with a grounded secondary, connect the grounded side to the BRN/YEL lead. When start relay and start capacitor are installed, start thermistor is not used. CH not used on all units. If any of the original wire, as supplied must be replaced, use the same or equivalent wire. Check all electrical connections inside control box for tightness. Do not attempt to operate unit until service valves have been opened. Do not rapid cycle compressor. Compressor must be off 3 minutes to allow pressures to equalize between high and low side before starting. Wire not present if HPS, LPS or CTD are used. C LEGEND CONDENSING UNIT CHARGING INSTRUCTIONS For use with units using R-22 refrigerant 163 171 179 187 196 205 214 223 233 243 253 264 274 285 T3 * CTD *LLS T2 T1 *LLS CAP (NOTE #14) *CTD *DTS *LPS CONT 23 23 OFM OFM BLK *ST +t *SC 1 *CHS BRN L2 COMP R C CONT 11 21 CONT CAP *CH *CHS COMP *CTD *DTS *HPS IFR *LLS *LPS OFM *SC *SR *ST FACTORY POWER WIRING FACTORY CONTROL WIRING FIELD CONTROL WIRING FIELD POWER WIRING COMPONENT CONNECTION FIELD SPLICE JUNCTION PLUG RECEPTACLE CONTACTOR CAPACITOR (DUAL RUN) CRANKCASE HEATER CRANKCASE HEATER SWITCH COMPRESSOR COMPRESSOR TIME DELAY DISCHARGE TEMP SWITCH HIGH PRESSURE SWITCH INDOOR FAN RELAY LIQ LINE SOLENOID VALVE LOW PRESSURE SWITCH OUTDOOR FAN MOTOR START CAPICATOR START RELAY START THERMISTOR * MAY BE FACTORY INSTALLED CAUTION 1. Compressor damage may occur if system is over charged. 2. This unit is factory charged with R-22 in accordance with the amount shown on the rating plate. The charge is adequate for most systems using matched coils and tubing not over 15 feet long. Check refrigerant charge for maximum efficiency. See Product Data Literature for required Indoor air Flow Rates and for use of line lengths over 15 feet. 3. Relieve pressure and recover all refrigerant before system repair or final disposal. Use all service ports and open all flow-control devices, including solenoid valves. 4. Never vent refrigerant to atmosphere. Use approved recovery equipment. 330361-101 REV. F Fig. 1 – Wiring Diagram — Model sizes 1--1/2 -- 5 tons, 208/230--1 CONNECTION DIAGRAM * CH L1 BLK L2 CONT L1 L3 11 21 13 23 T2 T3 YEL CONT 11 21 EQUIP GND OFM T2 T1 *CHS BLU CONT 13 23 OFM *CH YEL COMP CAP BRN BLK PRM CONT 24V COM BLU L2 COM L3 L1 CONT 24 CAP YEL T3 EQUIP GND BLK YEL PRM BLU COMP T1 BLK BRN/YEL BRN/YEL L3 PRM L2 L3 L1 RED or BLK L2 208/23 0 3Ø OR 460 3Ø POWER SUPPLY SCHEMATIC DIAGRAM (LADDER FORM) *CHS RED or BLK BLK *HPS *LPS VIO YEL/BLU T2 CONT LOGIC T1 *LPS * CTD *HPS YEL YEL T1 * CTD *LLS T2 LOGIC BLU BLU T3 Y T3 IFR G BRN/YEL R *LLS BLK BLK C R IFR EXTERNAL POWER SUPPLY 24 V (NOTE #3) R INDOOR THERMOSTAT C EXTERNAL POWER SUPPLY 24 V LEGEND NOTE NOTES: 1. Symbols are electrical representation only. 2. Compressor and fan motor R G Y OFF: NO 24VAC furnished with inherent ON: OK INDOOR BLOWER MOTOR INDOOR THERMOSTAT (NOTE #6) thermal protection. FLASH: PHASE PROBLEM 3. To be wired in accordance with National Electric N.E.C. and local codes. 4. N.E.C. class 2, 24 V circuit, min. 40 VA required, REQUIRED LIQUID LINE TEMPERATURE 60 VA on units installed with LLS. CONT CONTACTOR Liquid (PSIG) Required Subcooling 5. Use copper conductors CAP CAPACITOR (DUAL RUN) only. Use conductors Pressure Temperature (ºF) 1. Only use sub cooling charging method suitable for at least *CH CRANKCASE HEATER at Service 75ºC (167ºF). when OD ambient is greater than 70ºF 6. Connection for typical Valve CRANKCASE HEATER SWITCH *CHS and less than 100ºF, indoor temp is cooling only thermostat. COMP COMPRESSOR For other arrangements greater than 70ºF and less than 80ºF, 68 73 163 78 83 see installation instructions. and line set is less than 80 ft. *CTD COMPRESSOR TIME DELAY 7. If indoor section has a 71 2. Operate unit a minimum of 15 minutes 171 86 81 76 transformer with a *HPS HIGH PRESSURE SWITCH 74 grounded secondary, 89 84 179 79 before checking the charge. IFR INDOOR FAN RELAY connect the grounded 77 3. Measure liquid service valve pressure by 92 87 82 187 side to the BRN/YEL lead. *LLS LIQ LINE SOLENOID VALVE 8. If any of the original wire, attaching an accurate gauge to the 80 95 90 85 196 as supplied must be *LPS LOW PRESSURE SWITCH service port. replaced, use the same or 83 98 205 93 88 OFM OUTDOOR FAN MOTOR 4. Measure the liquid line temperature by equivalent wire. 86 101 96 91 9. Check all electrical 214 PHASE ROTATION MONITOR attaching an accurate thermistor type or PRM connections inside control 89 electronic thermometer to the liquid line * MAY BE FACTORY INSTALLED 223 104 94 99 box for tightness. 10. Do not attempt to operate near the outdoor coil. 92 233 97 107 102 unit service valves have been opened. 95 5. Refer to unit rating plate for required 243 110 105 100 1. Compressor damage may occur if system is 11. Do not rapid cycle subcooling temperature. 98 6. Find the point where the required over charged. 253 113 108 103 compressor. Compressor must be off 2. This unit is factory charged with R-22 in 116 111 106 101 264 subcooling temperature intersects the 3 minutes to allow accordance with the amount shown on the pressures to equalize 274 119 114 109 104 measured liquid service valve pressure. rating plate. The charge is adequate for most between high and low systems using matched coils and tubing not 285 side before starting. 122 117 112 107 7. To obtain the required subcooling over 15 feet long. Check refrigerant charge 12. It is imperative to connect temperature at specific liquid line 297 125 120 115 110 3Ø field power to unit with for maximum efficiency. See Product Data pressure, add refrigerant if liquid line correct phasing. The Literature for required Indoor air Flow Rates 309 128 123 118 113 temperature is higher than indicated. Phase Rotation Monitor and for use of line lengths over 15 feet. will not allow the contactor When adding refrigerant, charge in liquid 3. Relieve pressure and recover all refrigerant to be energized if the form using a flow restricting device into before system repair or final disposal. Use all phasing is not correct. If phasing is reversed, service ports and open all flow-control suction service port. Recover refrigerant simply inter change any devices, including solenoid valves. if temperature is lower. Allow a two of the three power 4. Never vent refrigerant to atmosphere. Use connections on field side. tolerance of +/- 3ºF. 330757-101 REV.C PRM LED INDICATOR CONDENSING UNIT CHARGING INSTRUCTIONS For use with units using R-22 refrigerant COOLING ONLY CHARGING PROCEDURE 5 10 15 FACTORY POWER WIRING FACTORY CONTROL WIRING FIELD CONTROL WIRING FIELD POWER WIRING COMPONENT CONNECTION FIELD SPLICE JUNCTION 20 CAUTION approved recovery equipment. Fig. 2 – Wiring Diagram — Model sizes 2--1/2 -- 5 tons, 208/230--3 and Model sizes 3 -- 5 tons, 460--3 Copyright 2009 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 09/09 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 2 Catalog No: 24ABS3---1W Replaces: New