9529 version 4 Page 1 of 5 Prioritise and optimise well flows at a petrochemical wellhead Level 4 Credits 19 Purpose This unit standard applies to operational activities carried out on producing wellheads. People credited with this unit standard are able to: prioritise and optimise well flows by monitoring and adjusting equipment and processes to set parameters and product specifications; operate and manage petrochemical well production equipment; measure and analyse petrochemical well production; handle petrochemical product transfer from a wellhead; restore required petrochemical process stream in the event of significant problems ; and confirm the composition of the process stream or product flowing from a petrochemical wellhead. Subfield Petrochemical Industry Domain Petrochemical Well and Wellhead Operations Status Registered Status date 20 February 2009 Date version published 20 February 2009 Planned review date 31 December 2013 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) (MITO) Accreditation and Moderation Action Plan (AMAP) reference 0114 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Performance of the elements of this unit standard must comply with relevant site requirements and the following legislation: Hazardous Substances and New Organisms Act 1996; Health and Safety in Employment Act 1992; Resource Management Act 1991. New Zealand Qualifications Authority 2016 9529 version 4 Page 2 of 5 2 This unit standard is intended for, but is not limited to, workplace assessment. While all performance criteria must be met it is noted that all range statements within this unit standard are indicative and dependent on enterprise and site specific equipment, procedures, and practices. Any queries can be directed to the NZ Motor Industry Training Organisation (Incorporated) (MITO). 3 Range Well production equipment may include but is not limited to: valves – ball, gate, safety, process control, non return; displacement pumps – positive, centrifugal; prime movers – diesel, gas engines, electric motors; product separation units – de-watering tank, multi-phase, high pressure, low pressure; instrumentation – pressure control, flow control, pressure regulator, telemetry; testing equipment – dynamometer, gas tester. 4 Definition Site requirements mean the site specific documented methods for performing work activities and include health, safety, environmental, and quality management requirements. They may refer to manuals, codes of practice, or policy statements. Elements and performance criteria Element 1 Prioritise and optimise well flows by monitoring and adjusting equipment and processes to set parameters and product specifications. Performance criteria 1.1 Process data is obtained at scheduled times and recorded in accordance with site requirements. 1.2 Critical operating parameters for the operation of each unit are identified and explained in accordance with site requirements. 1.3 Consequences of deviation from each of the critical operating parameters are explained in accordance with site requirements. 1.4 Early indications of deviations are analysed and actions are identified to maintain critical operating parameters. 1.5 Corrective actions to take in the event of deviations from each of the critical operating parameters are demonstrated and explained in accordance with site requirements. Range 1.6 process adjustment, configuration change, request for assistance, emergency shutdown. Monitoring and adjustments are recorded according to site specific operational and process requirements. New Zealand Qualifications Authority 2016 9529 version 4 Page 3 of 5 Element 2 Operate and manage petrochemical well production equipment. Performance criteria 2.1 Management and operation of the equipment takes account of reservoir and downhole characteristics to retain sufficient pressure for continuous production. 2.2 Production optimisation techniques are explained and applied to maintain production. Range fluid dynamics and statics, natural gas and oil characteristics, reservoir management and characteristics, static electricity principles, flange, pressure and temperature ratings, corrosion control and chemical handling, environmental aspects and conditions. 2.3 Process control instrumentation is utilised in order to produce optimum amounts of oil and gas to meet demand requirements. 2.4 Valves are operated to control and direct flows to meet demand requirements. 2.5 Services and contractors are liaised with during production phase in accordance with site requirements. Element 3 Measure and analyse petrochemical well production. Performance criteria 3.1 Computer programmes and specific tables are used to determine and quantify product volumes in accordance with site requirements. 3.2 Production data are collected and utilised to determine product flows. 3.3 Historical data and records are analysed in order to monitor and determine well performance. Element 4 Handle petrochemical product transfer from a wellhead. Performance criteria 4.1 Basic separation of product is undertaken, ensuring that all required products are placed into their respective product groupings, in accordance with site requirements. New Zealand Qualifications Authority 2016 9529 version 4 Page 4 of 5 4.2 Excess waste water resulting from the separation process is treated and disposed of in accordance with site and legislative requirements. 4.3 Product is transferred to appropriate location for future processing or sale maintained in accordance with site and legislative requirements. 4.4 Logs and records concerning the transfer are maintained in accordance with site and legislative requirements. Element 5 Restore required petrochemical process stream in the event of significant problems. Performance criteria 5.1 Possible faults are investigated to determine the causes of the problems. 5.2 Faults and causes of operational problems are identified and remedial action is described in accordance with site requirements and manufacturer’s recommendations. Range significant deviations from quality specifications, departure of process parameters from expected norms within plant history, within candidate's area of control, within interrelated operational areas. 5.3 Problems which cannot be remedied within the candidate's authority are identified and reported in accordance with site requirements. 5.4 The remedial actions taken result in restoring normal conditions to the process stream. Range 5.5 adjustment, request for assistance, emergency shut down. Actions taken are communicated and recorded in accordance with site requirements. Range process, utilities, materials handling, laboratory. Element 6 Confirm composition of the process stream or product flowing from a petrochemical wellhead. Performance criteria 6.1 Samples are obtained at the times specified in accordance with site requirements. 6.2 Samples are confirmed as being representative of the process fluids to be analysed in accordance with site requirements. New Zealand Qualifications Authority 2016 9529 version 4 Page 5 of 5 6.3 Samples are labelled and processed in accordance with site requirements. 6.4 Results are interpreted to determine chemical composition to match product specification and customer requirements. 6.5 Composition data are recorded to ensure that quality and customer requirements are met. Range sampling data, results of analysis. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016