NZQA Expiring unit standard 5707 version 5 Page 1 of 4 Title Identify and prepare metals for top coats of paint in the motor and related industries Level 3 Credits 4 Purpose This unit standard is for people who work in the motor and related industries. Those credited with this unit standard are able to demonstrate knowledge of metals, and prepare metals for top coats of paint. Classification Motor Industry > Vehicle Spraypainting Available grade Achieved Explanatory notes 1 The following legislation and regulations (and subsequent amendments) are relevant to this unit standard and must be followed where applicable: – Hazardous Substances and New Organisms Act, 1996; – Health and Safety in Employment Act, 1992; – Spray Coating Regulations, 1962; – Approved Code of Practice for the Safe Use of Isocyanates, 1994 (OSH, Department of Labour). 2 This unit standard applies to all steel and aluminium surfaces. 3 When the evidence requirements state to the acceptable industry standard', it is assumed that it complies with the product and vehicle manufacturers' standards. 4 Because of the particular nature of this unit standard it is essential that assessment be carried out in a commercial workplace under normal working conditions. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of metals. Evidence requirements 1.1 Metals used on motor vehicles are identified and located. Range mild steel, high strength steel, galvanised steel, aluminium, stainless steel. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 1.2 Purpose of metal on a vehicle body is identified according to manufacturer's specifications. Range 1.3 ductility, toughness, hardness, malleability, elasticity, anticorrosion properties. Methods of identifying metals are explained according to paint manufacturer's specifications. Range 1.6 mono and unibody and frame constructions; assembly of box sections; structural sections and panels. Characteristics of the metals used on motor vehicles are identified according to manufacturer's specifications. Range 1.5 safety protection, comfort, weather protection, economy, environmental protection. Vehicle body shell construction methods are identified according to manufacturer's specifications. Range 1.4 5707 version 5 Page 2 of 4 colour, hardness, magnetic. Vehicle and paint manufacturers' specifications when preparing bare metal are identified according to company policy. Range adhesion, paint compatibility, warranty, safety, paint system. Outcome 2 Prepare metals for top coats of paint. Range lightly rusted and/or corroded, non-rusted, non-corroded. Evidence requirements 2.1 Materials used to prepare metal for top coat are identified and used according to paint manufacturer's specifications. Range 2.2 Methods of preparing bare metal for painting are identified and carried out, and the metal is prepared for top coat of paint according to vehicle and paint manufacturer's specifications. Range 2.3 anti-corrosive primers and fillers, metal conditioners, cleaners, abrasives, masking materials. cleaning, adhesion, undercoating. Adjacent areas not being painted are identified and are not damaged. Range overspray, sanding marks and scratches. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 2.4 5707 version 5 Page 3 of 4 Drying time is observed according to the paint manufacturer's specifications, and primed surface is free of defects. Range no dirt, runs, dryspray, heavy orange peel, and uneven coating. 2.5 Tools and equipment are clean and put away, the work area is clean, and materials are stored, according to manufacturer's instructions and legislation. 2.6 Requirements of legislation and manufacturer's specifications which relate to applying paint are identified and complied with. Range 2.7 personal safety; safety of other people; vehicle safety; workshop safety; environmental safety; tool, equipment, and machine safety. Work is completed to the acceptable industry standard and in an acceptable industry time. Replacement information This unit standard has been replaced by unit standard 24003. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 29 January 1996 31 December 2016 Review 2 20 December 1998 31 December 2016 Revision 3 16 October 2003 31 December 2016 Review 4 26 November 2007 31 December 2016 Rollover 5 19 November 2010 31 December 2016 Accreditation and Moderation Action Plan (AMAP) reference 0014 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 5707 version 5 Page 4 of 4 Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016