•' ( EOSS (EOCC) INDEX FOR: PETERSON CLASS (YP-676CL) INDEX FOR: EOS, PILOTHOUSE BOOK N0:3 CODE DATE 20- Feb- 96 TITLE (CONT'D) MNVDG/0047 /012296 MLFOPD/0048 /012296 MLLOPD/0046 /012296 MCCFG/3590 /012296 MCCFS/0446 /012296 GENERATOR/ELECTRICAL CASUALTIES UNUSUAL NOISE OR VIBRATION IN SHIP SERVICE DIESEL GENERATOR LOSS OF SHIP SERVICE DIESEL GENERATOR FUEL OIL PRESSURE LOSS OF SHIP SERVICE DIESEL GENERATOR LUBE OIL PRESSURE CLASS CHARLIE FIRE IN GENERATOR CLASS CHARLIE FIRE IN SWITCHBOARD ABNORMAL OPERATING CONDITIONS MLUSU/0415 /012296 MLSC/0064 /012296 STOPPING, LOCKING AND UNLOCKING A MAIN SHAFT UNDERWAY LOSS OF STEERING CONTROL PLANT CASUALTIES MCBF/1556 /012296 MMF/0353 1012296 1MFOL/1454 '012296 CFED/0005 012296 SECURING FOR CLASS BRAVO FIRE IN PROPULSION PLANT MAJOR UNCONTROLLED FLOODING IN PROPULSION PLANT MAJOR FUEL OIL LEAK CLASS CHARLIE FIRE IN ELECTRICAL DISTRIBUTION SYSTEM I i -----------------------------------------------)OK 3 iES EOSS FORM 082- 21 INDEX PAGE 2 OF 2 ( MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. SECURING FOR CLASS "B" FIRE IN PROPULSION PLANT MCBF SYMPTOMS/INDICATIONS 1. Smoke , flame , and heat from fuel oil, lube oil , grease , or other flammable liquids. POSSIBLE CAUSES 1. Any combination of a flammable liquid , sufficient temperature for ignition and sufficient oxygen to support combustion. POSSIBLE EFFECTS 1. Damage or destruction of vital equipment and supplies. 2. Personnel cas ualti es . 3. Reduction or loss in ~hip's maneuverability. 4. Reduced electrical generating capacity. 5. Evacuation of personnel. CODE ~AVSSES MCBF/1556/012296 EOSS FORM 082·15 PAGE 1 OF 4 USER NOTES SECURING FOR CLASS "B" FIRE I N PROPULSION PLANT NOTE: I. The following actions may be occuring simultaneously throughout the propulsion pl imt. CONTROLLING ACTIONS NONE II. IMMEDIATE ACTIONS NOTE: When possible, attempt to fight a localized class "B" fire with AFFF and/or PKP extinguishers. When doubt develops as to the ability to contain the fire, prior to outside assistance arriving at the scene, evacuate the affected space and notify the Craftmaster. When the space is evacuated, attempt to isolate the space as quickly as possible. NOTE: Refer to and carry out craft's "Main Space Fire Doctrine" (MSFD) . / A. When required, Chief Engineer report to Craftmaster, "Class BRAVO fire in Port/Starboard side, frame (give extent of fire and source if known), attempting to fight fire/fire is out of control." B. When class "B" fire is detected, Chief Engineer report to Craftmaster, "Class BRAVO fire in ___ , request general quarters be passed." :ODE MCBF/1556/012296 AVSSES EOSS FORM 082-20 PAGE 2 OF 4 I ! i . I ( ( USER NOTES SECURING FOR CLASS "B" FIRE IN PROPULSION PLAN'j WARNING: UPON RELEASE OF HALON, THE SPACE MUS~ REMAIN CLOSED FOR A MINIMUM OF 15 MINUTES AND A 15 MINUTE SPACE PURGE MUST BE ACCOMPLISHED BEFORE ENTERING SPACE WITHOUT LIFE SUPPORT EQUIPMENT. C. When fire becomes uncontrollable, space personnel evacuate the affected space, isolate the space by actuating emergency trip devices and closing space hatches and doors, then release HALON. D. When required, Chief Engineer report to Cra_ftmaster, "Class· BRAVO fire out of control . Space evacuated and isolated, HALON released." NOTE: Main engine and SSDG emergency trips can be operated from Passageway 1- 48-0-L and EOS. -- E. Chief Engineer proceed as follows as required: 1 . Ensure ele ctrical power t o affected space is secured. 2. Ensure affected space ventilation is secured. 3. Stop/trip affected SSDG . 4. Stop/trip main engine(s). F. When required, chief engineer secure affected fuel oil tanks(s). CODE MCBF/1556/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 4 ~~ USER NOTES SECURING FOR CLASS "B" FIRE IN PROPULSION PLANT G. When fire is out~ Chief Engineer report to Craftmaster, "Fire is out, reflash watch is " III. NOTE: IV. Refer to and carry out procedures in the craft's "Main Space Fire Doctrine" (MSFD). RESTORE CASUALTY A. This casualty is non- restorable. The Chief Engineer must conduct an investigation t.o determine the extent nf damages and what repairs are required prior to restoration. After repairs are complete, EOP will be used to restore the plant. / CODE SUPPLEMENTARY ACTIONS MCBF/1556/012296 NAVSSES EOSS FORM 082-20 PAGE 4 OF 4 ( MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. CLASS "CHARLIE" FIRE IN SHIP SERVICE DIESEL GENERATOR MCCFG SYMPTOMS/IND I CATIONS 1. Smoke. 2 . Heat. 3 . Flame. 4. Smell of burning insulation. 5 . Erratic meter readings . 6. Generator circuit breaker trips. POSSIBLE CAUSES 1 . Excessive vi brati on . 2 . Short circuits. 3. Insulation failure. 4. Loose components. 5. Foreign material. POSSIBLE EFFECTS 1. Loss of ship service diesel generator (SSDG) . 2. Sufficient heat to cause a clas s "ALPHA" or "BRAVO" fires. 3. Personnel injury due to burns or electrical shock. CODE MCCFG/3590/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 USER NOTES CLASS "CHARLIE" FIRE IN SHIP SERVICE DIESEL GENERATOR I. CONTROLLING ACTIONS None II. IMMEDIATE ACTIONS A. When required, Chief Engineer trip affected SSDG and report to Craftmaster, "Class CHARLIE fire in port/stbd ship service diesel generator (SSDG), port/stbd SSDG tripped." B. When a class CHARLIE fire in SSDG is detected, Chi e f Eng i ne e~ -p r oceed as follows..; / 1. When required, stop affected SSDG. 2. Turn affected voltage regulator mode selector switch to the "MAN" position. 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected generator breaker to the OPEN position. 5. When required, take control of stbd main engine and start fire pump (CP NO. FPTO). CODE MCCFG/3590/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 5 ( USER NOTES ( .) ( CLASS "CHARLIE" FIRE IN SHIP SERVICE DIESEL GENERATOR c. Chief Engineer report to Craftmaster , "Class CHARLIE fire in port/stbd SSDG, port/stbd SSDG stopped. " IF A CLASS "BRAVO" FIRE IS REPORTED, PROCEED TO (ID NO. MCBF) . WARNING: WARNING: I ONLY AS A LAST RESORT SHOULD PKP BE USED ON AN ELECTRICAL FIRE. WARNING: MAINTAIN ADEQUATE VENTILATION WHEN USING PKP TO FIGHT A FIRE. WARNING: A HIGH CONCENTRATION OF C02 (MORE THAN TWO 15 POUND BOTTLES) IN THE ATMOSPHERE IS DANGEROUS. ANY EXTENSIVE USE OF C02 DEMANDS THAT FIREFIGHTERS WEAR OXYGEN BREATHING APPARATUS (OBA) . WARNING: WHEN USING WATER TO FIGHT A CLASS "CHARLIE " FIRE, HIGH VELOCITY FOG MUST BE USED AND A MINIMUM DISTANCE OF FOUR (4) FEET BETWEEN EQUIPMENT AND ELECTRICAL SOURCE MAINTAINED. -· - D. Chief Engineer man firefighting equipment and fight fire. E. Chief Engineer report to Craftmaster, "Fire is out in port/stbd SSDG." III. SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDS). CODE MCCFG/3590/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 USER NOTES CLASS "CHARLIE" FIRE IN SHIP SERVICE DIESEL GENERATOR B. When unaffected SSDG started and is ready load, Chief Engineer unaffected generator has been for electrical place on-line. C. Chief Engineer report to Cr aftmaster, "Port/stbd SSDG supplying ship's electrical power." D. Craftmaster order Chief Engineer, "Restart all affected electrical equipment and restore all electrical loads." E. When ordered, Chief Engineer restart all affected electrical equipment and restore all electrical loads . / F. Chief Engineer report to Craftmaster, "All affected electrica~ equipment restarted and all electrical loads restored." G. Chief Engineer report to Craftmaster, "No electrician is onboard . Outside assistance is required to perform repairs." IV. RESTORE CASUALTY A. Since no electrician is onboard, this casualty requires outside assistance to perform repairs . Therefore, this casualty will usually be none- restorable . CODE MCCFG/3590/012296 NAVSSES EOSS FORM 082-20 PAGE 4 OF 5 ( USER NOTES ( r \ CLASS "CHARLIE" FIRE IN SHIP SERVICE DIESEL GENERATOR B. When Chief Engineer determines the generator has not been affected , Chief Engineer proceed from generator casualty using (MP NO. MRCFG). CODE MCCFG/3590/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. CLASS "CHARLIE" FIRE IN SWITCHBOARD MCCFS SYMPTOMS/INDICATI ONS 1. Arching and smoke coming from switchboard. 2. Heat. 3 . Flame. 4. Smell of burning insulation. 5. Erratic meter readings on switchboard KW, frequency, or volt meters. (caused by shorts in switchboard) POSSIBLE CAUSES 1. Excessive vibration. 2. Short circuits . 3. Insulation failure. 4. Loose components. 5 . Foreign material. POSSIBLE EFFECTS 1 . Loss of switchboard. 2. Suffi cient heat to cause a cla ss "ALPHA" or "BRAVO" fires. 3. Personnel injury due to burns or electrical shock. CODE MCCFS/0446/012296 NAVSSES EOSS FORM 092-15 PAGE 1 OF 3 USER NOTES CLASS "CHARLIE" FIRE IN SWITCHBOARD I. CONTROLLING ACTIONS None II. CAUTION: IMMEDIATE ACTIONS DO NOT ATTEMPT TO SHUTDOWN SSDG AT SWITCHBOARD. A. When a class CHARLIE fire in switchboard is detected, Chief Engineer stop port/stbd SSDG by pulling manual governor lever shutdown. ) -·- B. Chief ~ngineer report to Craftmaster, "Class CHARLIE fire in switchboard , port/stbd SSDG stopped." CODE WARNING: ONLY AS A LAST RESORT SHOULD PKP BE USED ON AN ELECTRICAL FIRE. WARNING: MAINTAIN ADEQUATE VENTILATION WHEN USING PKP TO FIGHT A FIRE. WARNING: A HIGH CONCENTRATION OF C02 (MORE 'THAN TWO 15 POUND BOTTLES) IN THE ATMOSPHERE IS DANGEROUS. ANY EXTENSIVE USE OF C02 DEMANDS THAT FIREFIGHTERS WEAR OXYGEN BREATHING APPARATUS (OBA). WARNING: WHEN USING WATER TO FIGHT A CLASS "CHARLIE" FIRE, HIGH VELOCITY FOG MUST BE USED AND A MINIMUM DISTANCE OF FOUR (4) FEET BETWEEN EQUIPMENT AND ELECTRICAL SOURCE MAINTAINED. MCCFS/0446/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 3 USER NOTES ( ( ( CLASS "CHARLIE " FIRE IN SWITCHBOARD C. When required, Chief Engineer take local contro l of stbd main engine and start fire pump (CP NO. FPTO). D. Chief Engineer man firefighting equipment and fight fire. E. Chief Engineer report to Craftmaster, "Fire out in switchboard." III. SUPPLEMENTARY ACTIONS A. Chief Engineer report to Craftmaster, "No electrician is onboard. Outside assistance is required to perform repairs." IV. RESTORE CASUALTY A. Since no_ electrician is onboard , this casualty requires outside assistance to perform repairs. Therefore, this casualty will usually be none-restorable. CODE MCCFS/0446/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 3 ( () ( MASTER CASUAL TV RESPONSE PROCEDURE CLASS CHARLIE FIRE IN ELECTRICAL DISTRIBUTION SYSTEM I. D. NO. MCFED SYMPTOMS/INDICATIONS 1. Smoke/flames. 2. Smell of burning insulation. 3. Tripped breakers. 4. Loss of electrical power. POSSIBLE CAUSES 1. Excessive vibration. 2. Short circuits. 3. Insulation failure. 4. Loose components. 5. Foreign materials. 6. Loose electrical connections. POSSIBLE EFFECTS 1. Loss of vital equipment/electrical power. 2. Sufficient heat to cause Class Alpha or Bravo fires. 3. Electrical shock to personnel. 4. Burns to personnel. CODE MCFED/0005/012296 NAVSSES EOSS FORM 092-15 PAGE 1 OF 5 L!SER NOTES CLAS S CHARLIE FIRE IN ELECTRICAL DI STRIBUTION SYSTEM I. CONTROLLING ACTIONS None II . IMMEDIATE ACTIONS A. Chief Engineer report to Craftmaster, "Class Charlie fire in (electrical distribution component)." B. Chief Engineer secure all sources of power to the affected component. ) NOTE: All source~ of electrical power should be secured to the affected component as quickly as possible, however, delay of this action may be required to place the plant in a stable condition prior to securing power to the affected component . NOTE: Firefighting should not be delayed awaiting isolation if the Chief Engineer deems it necessary to prevent further spread or damage. C. Chief Engineer report to Craftmaster, "Class Charlie fire in (electrical distribution component), in (affected space/location i.e. engineroom, port/stbd side, upper/lower level)." D. Chief Engineer assess impact on plant and ship•s electrical service and make report to Craftmaster. CODE MCFED/0005/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 5 USER NOTES CLASS CHARLIE FIRE IN ELECTRICAL DISTRIBUTION SYSTEM E. Chief Engineer order electrical equipment restarted as required. F. Combat Class Charlie fire as follows: NOTE: Fire boundaries may be set in adjacent spaces, if necessary. 1. Man firefighting equipment and attack fire. 2. Secure ventilation when/if personne l arrive at the scene in OBA's. WARNING: -. A HIGH CONCENTRATION OF C02 IN ATMOSPHERE IS DANGEROUS, ANY EXTENSIVE USE OF C02 DEMANDS THAT FIREFIGHTERS WEAR OXYGEN BREATHING APPARATUS_ (OBA). USE ONLY THE AMOUNT OF C02 NECESSARY TO EXTINGUISH THE FIRE . WARNING: ONLY AS A LAST RESORT SHOULD PKP BE USED ON AN ELECTRICAL FIRE. WARNING: MAINTAIN ADEQUATE VENTILATION IN SPACE WHEN USING PKP TO FIGHT FIRE. NOTE: While C02 is the preferred method to combat electrical fires, it may be necessary to use a high velocity fog, either fresh or seawater, while keeping the nozzle at least four feet from energized equipment. Do not use the l ow velocity fog applicator or solid stream due to electrical shock hazard. CODE MCFED/0005/012296 NAVSSES EOSS FORM 082 -20 I PAGE 3 OF 5 . USER NOTES CLASS CHARLIE FIRE IN ELECTRICAL DISTRIBUTION SYSTEM 3. Chief Engineer will authorize the opening or removal of panel · cover, if necessary to fight the fire. (a) Don r ubber gloves and open _or remove the panel access if judged necessary (Insulated tools are not required but recommended if readily av~ilable). WARNING: ) THE INVESTIGATOR SHOULD NOT BREAK THE "PLANE" OF THE ELECTRICAL COMPONEN'I: ENCLOSURE . FOR EQUIPMENT -WITH SWITCHES, METERS, RELAYS OR OTHER COMPONENTS MOUNTED ON THE COVER WHICH MAY BE ENERGIZED, THE "PLANE" SHOULD BE ADJUSTED TO PRECLUDE ENTRY INTO THE AREA CREATED BY THE ARC OF THE COVER AS IT IS SWUNG OPEN. (b) Attack the fire with C02. WARNING: KEEP THE FIRE EXTINGUISHER NOZZLE OUTSIDE OF THE CABINET. (c) After the fire is extinguished and verified out, the panel should be promptly closed and personnel should use the checklist for work or inspection of damaged (deranged) equipment prior to commencing further investigation. :ODE MCFED/0005/012296 1SSES EOSS FORM 082·20 PAGE 4 OF 5 ( USER NOTES CLASS CHARLIE FIRE IN ELECTRICAL DISTRIBUTION SYSTEM G. Chief Engineer report to Craftmaster, "Class Charlie fire in is out, reflash watch set. Impact on propulsion plant __ " III. SUPPLEMENTARY ACTIONS A. Tag out the affected component. B. When requi r ed, desmoke affected space. C. When affected space has been desmoked, restore ventilation. D. Chief Engineer order fire boundaries secured. E. Chief Engineer report to Craftmaster, "Fire boundaries secured. _~' IV. RESTORE CASUALTY A. This casualty is non-restorable. B. If a more detailed visual inspection is desired after the fire is out, obtain Craftmaster's permission and follow the safety precautions as enumerated in the checklist for work or inspection of damaged (deranged) equipment. These checklists are for maintenance as distinct from firefighting. C. Repair damaged electrical equipment in accordance with NSTM Chapter 300. CODE MCFE;D/0005/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( MASTER CASUAL TV RESPONSE PROCEDURE MAIN PROPULSION DIESEL ENGINE CRANKCASE EXPLOSION I. D. NO. MDECE SYMPTOMS/INDICATIONS 1. Loud explosion and heavy smoke in vicinity of engine. 2. Crankcase intake inspection covers blow off. 3. Engine suddenly stops. 4. Paint burned off crankcase. POSSIBLE CAUSES 1. Lube oil diluted with fuel oil. 2. Cylinder blow-by due to broken rings, cracked or broken piston. 3. Overheated main or connecting rod bearing(s). 4. Wiped main or connecting rod bearing(s). 5. Loss of lube oil supply. 6. Gear train malfunction. POSSIBLE EFFECTS 1. Loss of main propulsion diesel engine. 2. Reduced maneuverability. 3. Personnel injury. 4. Major lube oil leak. 5. Class "BRAVO" fire. CODE MDECE/0051/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 4. USER NOTES MAIN PROPULSION DIESEL ENGINE CRANKCASE EXPLOSION I. CONTROLLING ACTIONS NONE II. IMMEDIATE ACTIONS A. When required, Chief Engineer t rip affected engine and report to Craftmaster, "Port/stbd main engine crankcase explosion, engine tripped. Lube/fuel oil s ystem intact/not intact . " I B. When crankcase explosion has been detected, Chief Engineer stop affected engine by placing main engine ON/OFF switch to the "OFF" position or pulling blower trip. ) WARNING: WHEN CLASS "BRAVO" FIRE IS REPORTED, PROCEED TO (ID NO. MCBF). D. Chief Engineer report to Craftmaster, "Port/stbd main engine crankcase explosion. Port/stbd main engine emergency stopped . Maximum speed available i s _ E. Chief Engineer man firefighting equipment. III. SUPPLEMENTARY ACTIONS A. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty. CODE MDECE/0051/012296 PAGE 2 OF 4 NAVSSES EOSS FORM 082-20 I I . I I ·USER NOTES MAIN PROPULSION DIESEL ENGINE CRANKCASE EXPLOSION B. When ordered, Chief Engineer investigate affected engine for cause of casualty by proceeding as follows: WARNING: NOTE: DO NOT REMOVE VALVE COVERS OR ACCESS COVERS UNTIL 30 MINUTES HAVE ELAPSED AFTER MAIN ENGINE HAS BEEN STOPPED. Additional oil samples may be required for follow-up investigation. Obtain and retain samples as required. 1. Obtain lube oil sample and test for fuel oil dilution. NOTE: Retain all debris and metal particles obtained from filter. 2. Replace lube oil filter and lube oil. 3 . Remove valve covers or access covers, visually inspect interior for discoloration, loose or damaged parts. C. Chief Engineer report to Craftmaster cause of casualty was/was not determined. NOTE: CODE When preliminary investigation has determined cause of casualty, proceed to step F. MDECE/0051/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 4 USER NOTES MAIN PROPULSION DIESEL 'ENGINE CRANKCASE EXP LOSION D. Craftmaster order Chief Engineer t o investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. E. When ordered, Chief Engineer investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. . ) ~ F. Chief Engineer report to Craftmaster cause of casualty. IV: ' . RESTORE CASUALTY A. This casualty is non-restorable. CODE MDECE/0051/012296 NAVSSES EQSS FORM 082-20 PAGE 4 OF 4 ( ( I. D. NO. MASTER CASUAL TV RESPONSE PROCEDURE MAIN PROPULSION DIESEL ENGINE GOVERNOR MALFUNCTION MDEGM SYMPTOMS/INDICATIONS 1. Fluctuating engine speed or excessive hunting of governor. 2. Engine fails to respond to speed/load changes. 3. Engine loading imbalance. 4. Engine running at excessive rate of speed for throttle setting. 5. Engine . suddenly stops. 6. Engine overspeeds or surges and stops engine. POSSIBLE CAUSES 1. Improper governor control setting. 2. Governor oil contamination/oil level low. 3. Governor actuating arm/linkage or fuel injection rack binding or loose. 4. Broken governor drive shaft or gear. 5. Governor buffer spring weak or broken. POSSIBLE EFFECTS 1. Loss of main propulsion diesel engine. 2. Reduced maneuverability. CODE MDEGM/1759/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 6 J USER NOTES MAIN PROPULSION DIESEL ENGINE GOVERNOR MALFUNCTION I. CONTROLLING ACTIONS CAUTION: WHEN A GOVERNOR MALFUNCTION IS INDICATED BY HUNTING (LESS THAN 100 RPM FLUCTUATION), PROCEED WITH CONTROLLING ACTIONS . CAUTION: WHEN A GOVERNOR MALFUNCTION IS INDICATED BY SURGING (100 RPM OR MORE FLUCTUATION), PROCEED TO IMMEDIATE ACTIONS. A. When required, Chief Engineer report to Craftmaster, "Governor malfunction (hunting) port/stbd main engine." l B. When governor malfunction is detected, Chief Engineer report to Craftmaster, "Port/stbd main engine governor malfunction. Request no speed changes." C. When required, Craftmaster order Chief Engineer, "Investigate port/stbd main engine for cause of casualty." D. When ordered, Chief Engineer investigate engine for cause of casualty by proceeding as follows: 1. Check governor linkage for erratic movement, binding or loose fittings. CODE MDEGM/1759/012296 NAVSSES EOSS FORM 082·20 PAGE 2 OF 6 ( USER NOTES MAIN PROPULSION DIESEL ENGINE GOVERNOR MALFUNCTION 2. Check injector linkage for erratic movement, binding or loose fittings. E. Chief Engineer report to Craftmaster cause of casualty was/was not determined. F. If cause of casualty was not determined or can not be safely corrected without stopping the engine, proceed to IMMEDIATE ACTIONS. G. If the cause of casualty is determined and can be safely corrected in a reasonable amount of time, Craftmaster order Chief Engineer, "Make necessary repairs and report when repairs are complete. " H. When ordered, Chief Engineer make necessary repairs and report to Craftmaster, "Repairs to port/stbd main engine completed.". I. When Chief Engineer reports repairs completed, proceed to RESTORE CASUALTY. II. CAUTION: CODE IMMEDIATE ACTIONS DECLUTCHING AN ENGINE WITH A GOVERNOR MALFUNCTION, OR RPM SURGE OF 100 RPM OR GREATER, MAY RESULT IN AN ENGINE OVERSPEED. MDEGM/1759/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 6 USER NOTES MAIN PROPULSION DIESEL ENGINE GOVERNOR MALFUNCTI ON A. When required, Chief Engineer trip affected engine and report to Craftmaster, "Governor malfunction (surging) port/stbd main engine. Port/stbd main engine tripped." B. When surging is detected/required, Chief Engineer trip affected engine by placing main engine ON/OFF switch to the "OFF" position or pulling the blower trip. C. Chief Engineer report to Craftmaster, "Port/stbd main engine governor malfunction; port/~tbd main engine emergency tripped. Maximum speed available is __ " ) III. SUPPLEMENTARY ACTIONS A. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty. B. When ordered, Chief Engineer investigate affected engine for cause of casualty 'by pr oceeding as follows: 1. Check governor linkage for 1 erratic movement, binding or loose fittings. \ 2. Check injector linkage for erratic movement, binding or loose fittings. CODE MDEGM/1759/012296 NAVSSES EOSS FORM 082-20 PAGE 4 OF 6 ( ( USER NOTES MAIN PROPULSION DIESEL ENGINE GOVERNOR MALFUNCTION 3. Check engine oil for contamination. C. Chief Engineer report to Craftmaster cause of casualty was/was not determined. NOTE: When preliminary investigation has determined cause of casualty , proceed to step F. D. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. E. When ordered, Chief Engineer investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. F. Chief Engineer report to Craftmaster cause of casualty and estimated time of repair. IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected the main engine, Chief Engineer report to Craftmaster , " Port/stbd main engine . ready to be tested." CODE MDEGM/1759/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 6 USER NOTES MAIN PROPULSION DIESEL ENGINE GOVERNOR MAL FUNCTION B. Craftmaster order Chief Engineer to test affected engine using approved test procedures and technical manuals. C. When ordered, Chief Engi neer t es t affected engine using approved test procedures and technical manuals . D. Chief Engineer report to Craftmaster, "Port/stbd main engine tested satisfactory and is ready for operation." ) CODE MDEGM/1759/012296 NAVSSES EOSS FORM 082-20 PAGE 6 OF 6 ( ( MASTER CASUAL TV RESPONSE PROCEDURE SHIP SERVICE DIESEL GENERATOR CRANKCASE EXPLOSION I. D. NO. MDGCE SYMPTOMS/INDICATIONS 1. Loud explosion and heavy smoke in vicinity of engine. 2. Engine stops suddenly. 3. Paint burned off the crankcase. POSSIBLE CAUSES 1. Lube oil diluted with fuel oil. 2. Cylinder blow-by due to broken rings, cracked or broken piston. 3 . Overheated main or connecting rod bearing(s). 4. Wiped main or connecting rod bearing(s). 5 . Loss 9f lube oil supply. ·"'"- 6. Gear train malfunction . POSSIBLE EFFECTS 1. Loss of ship service diesel generator (SSDG). 2. Personnel injury. 3. Major lube oil leak. 4. Class "BRAVO" fire. CODE MDGCE/0055/012296 NAVSSES EOSS FORM 082·15 PAGE 1 OF 5 •' •' •' USER NOTES SHIP SERVICE DIESEL GENERATOR CRANKCASE EXPLOSION I. CONTROLLING ACTIONS NONE II. IMMEDIATE ACTIONS WARNING: WHEN CLASS "BRAVO" FIRE IS REPORTED, PROCEED TO (ID NO. MCBF). A. When required, Chief Engineer trip affected SSDG and report to Craft master, "Port/stbd ship service diesel generator (SSDG) crankcase explosion. Lube/fuel oi~system(s) intact/not intact." ) B. When SSDG crankcase explosion is detected, Chief Engineer proceed as follows: 1. Stop affected SSDG. 2. Turn affected voltage regulator mode selector switch to the "MAN" position. 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected generator beaker to the OPEN position. C. Chief Engineer report to Craftmaster, "Port/stbd SSDG crankcase explosion; port/stbd SSDG stopped." CODE MDGCE/0055/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 5 ( USER NOTES SHIP SERVICE DIESEL GENERATOR CRANKCASE EXPLOSION D. When required , Chief Engineer man firefighting equipment. III. SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDG) . B. When unaffected SSDG is started , Chief Engineer place unaf fe cted generator on- line. C. Chief Engineer report to Craftmaster , "Port/ stbd SSDG supplying ship ' s electrical power." D. Craftmaster order Chief Engineer, "Restart all affected electri ca l equi pment and restore al l electrical loads." E. When ordered , Chief Engineer restart all a ffected electrical equipment and r estore all electrical loads. F. Chief Engineer report to Craftmaster , "All affected electrical equipment restarted and all electrical loads restored. " G. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty. H. When ordered , Chief Engineer investigate affected SSDG for cause of casualty as follows: CODE MDGCE/0055/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 USER NOTES SHIP SERVICE DIESEL GENERATOR CRANKCASE EXPLOSION NOTE: Additional oil samples may be required for follow- up investigation. Obtain and retain as required. 1 . Obtain lube oil sample and test for fuel oil dilution. NOTE: Retain all debris and metal particles from filter. 2. Replace lube oil filter and lube oil. ) I. Chief Engineer report to.....(;raftmaster cause of casualty was/was not determined. NOTE: When preliminary investigation determined cause of casualty, proceed to step L. J. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty using approved maintenance procedures and technical manuals. K. When ordered, Chief Engineer investigate affected SSDG for cause of casualty using approved maintenance procedures and technical manuals. L. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. CODE MDGCE/0055/012296 NAVSSES EOSS FORM 082-20 PAGE 4 OF 5 ( USER NOTES SHIP SERVICE DIESEL GENERATOR CRANKCASE EXPLOSION IV. RESTORE CASUALTY A. This casualty is non-restorable. ,.:::..._. CODE MDGCE/0055/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( ( ( .. , MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. MAIN PROPULSION DIESEL ENGINE OVERHEATING MDGEO SYMPTOMS/INDICATIONS 1. Gauges indicate jacket water temperature above normal ( 195 F) . 2. Jacket water high temperature alarm activates (205 ±5 F). 3. Low seawater pres s ure ; POSSIBLE CAUSES 1 . Cooling system level low. 2. Low main engine lube oil level. 3. Jacket water/seawater pump(s) malfunction. 4. Air entrapped in jacket water or seawater system. 5. Thermostat malfun ction . 6. Jacket water or seawater system malfunction or misalignment. 7. Obstruction in jacket water or seawater system. 8. Engine overload. 9. Small crack in cylinder head or liner. POSSIBLE EFFECTS 1. Loss of main propulsion diesel engine. 2 . Reduced maneuverability. CODE MDGE0/0066/012296 NAVSSES EOSS FORM 082·15 PAGE 1 OF 5 USER NOTES MAIN PROPULSION DI ESEL ENGINE OVERHEATI NG I. CONTROLLING ACTIONS CAUTION: WHEN MAIN DIESEL ENGINE JACKET WATER TEMPERATURE REACHES OR EXCEEDS 205 F, PROCEED TO IMMEDIATE ACTIONS. A. When required, Chief Engineer report to Craftmaster, "Port/stbd main engine overheating." B. When main engine overheating is detected, Chief Engineer monitor affected engine for indications of overload. ) C. Chief Engineer report to Craftmaster, "Port/stbd main engine overheating. Place port/stbd main engine speed to idle." E. Pilothouse place affected shaft throttle to the idle position. Monitor until temperature returns to normal. NOTE: When jacket water temperature remains above normal .limits or continues to rise, proceed to IMMEDIATE ACTIONS. F. When required, Craftmaster order Chief Engineer, "Investigate port/stbd main engine for overheating." G. When ordered, Chief Engineer investigate engine for overheating by proceeding as follows: CODE MDGE0/0066/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 5 USER NOTES MAIN PROPULSION DIESEL ENGINE OVERHEATING 1. Verify proper jacket water/seawater pump operation . 2. Shift seawater strainers. 3. Verify engine lube oil sump level. 4. Verify proper jacket water/seawater system alignment. H. Chief Engineer report to Craftmaster conditions found. II . IMMEDIATE ACTIONS A. Chief engineer report to Craftmaster, "Port/stbd main engine overheating and uncontrollable, stopping port/stbd main engine and shaft. Maximum speed available is II B. Chief Engineer stop affected engine by placing main engine ON/OFF switch to the "OFF " position or pulling blower trip. III. SUPPLEMENTARY ACTIONS A. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty. B. When ordered, Chief Engineer investigate affected engine for cause of casualty by proceeding as follows: CODE MDGE0/0066/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 ( USER NOTES .) MAIN PROPULSION DIESEL ENGINE OVERHEATING ~------~-----------------------------------------------·-- F. Chief Engineer report to Craftmaster cause of casualty and estimated time of repair. IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected the main engine, Chief Engineer report to Craftmaster , "Port/stbd main engine ready to be tested." B. Craftmaster order Chief Engineer to test affected engine using approved test procedures and technical manuals. C. When ordered , Chief Engineer test affected engine using approved test procedures and technical manuals. D. Chief Engineer report to Craftmaster , "Port/stbd main engine tested satisfactory and is ready for operation. " CODE MDGE0/0066/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( ( I. D. NO. MASTER CASUAL TV RESPONSE PROCEDURE SHIP SERVI CE DIESEL GENERATOR GOVERNOR MALFUNCTION MDGGM SYMPTOMS/INDICATI ONS 1. Excessive hunting of governor or fluctuating engine speed. 2 . Engine fails to r espond to load chang e . 3. Engine load imbalance . 4 . Engine stops s uddenly. 5 . Engine governor actuating arms/linkage is erratic or unmatched. 6. Engine running at excessive rate of speed for throttle set ting. 7. Engine ove rspeeds. POSSIBLE CAUSES 1. Governor actuating arms/linkage binding or loose. 2. Improper adjustment of governor control s. 3. Governor actuator malfunction. 4. 24 volt DC power failure. 5. Governor lube oil f ilter clogged. 6. Shut-down so l enoid valve failure. POSSIBLE EFFECTS 1. · Loss of ship servi ce diesel generator (SSDG). CODE MDGGM/005 2/0 12296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 USER NOTES SHIP SERVICE DIESEL GENERATOR GOVERNOR MALFUNCTION I. CONTROLLING ACTIONS NONE II. IMMEDIATE ACTIONS A. When detected, Chief Engineer report to Craftmaster, "Governor malfunction in port/stbd SSDG." B. When there is an indication of erratic frequency, (low or high), Chief Engineer attempt to control frequency at 60 hertz wiffi the GENERATOR SPEED ADJUST potentiometer. I WARNING: DO NOT REMOVE ELECTRICAL LOAD OR OPEN GENERATOR CIRCUIT BREAKER UNTIL THERE IS A POSITIVE INDICATION THAT THE SSDG IS SLOWING DOWN. REMOVING THE LOAD FROM AN OVERSPEEDING GENERATOR WILL RESULT IN A FURTHER INCREASE OF OVERSPEED. C. When SSDG governor malfunction is detected, Chief Engineer proceed as follows: I 1. Stop affected SSDG. 2. Turn affected voltage regulator mode selector switch to the "MAN" position. CODE MDGGM/0052/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 5 ( ( l USER NOTES SHIP SERVICE DIESEL GENERATOR GOVERNOR MALFUNCTION 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected generator breaker to the OPEN position. D. Chief Engineer report to Craftmaster, "Port/ stbd SSDG governor malfunction; port/stbd SSDG stopped ." III. SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDG). B. When unaffected SSDG is started, Chief Engineer place unaffected SSDG on-line. _..(__ C. Chief Engineer report to Craftmaster, "Port/stbd · SSDG supplying ship's electrical power." D. Craftmaster order Chief Engineer, "Restart all affected electrical equipment and restore all electrical loads." E. When ordered, Chief Engineer restart all affected electrical equipment and restore all electrical loads. F. Chief Engineer report to Craftmaster, "All affected electrical equipment restarted and all electrical loads restored." CODE MDGGM/0052/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 USER NOTES SHIP SERVICE DIESEL GENERATOR GOVERNOR MALFUNCTION G. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty. H. When ordered, Chief Engineer investigate affected SSDG for caus e of casualty as follows: 1. Inspect governor actuating arms/linkage for binding or loose fittings. 2. Inspect governor for loose or detached connections. ) 3. Inspect shut-down solenoid valve. I. Chief Engineer report to Craftmaster cause of casualty was/was not determined. NOTE: When preliminary investigation determined cause of casualty, proceed to step L. J. Craftmaster investigate of casualty maintenance manuals. order Chief Engineer to affected SSDG for cause using approved procedures and technical K. When ordered, Chief Engineer investigate affected SSDG for cause of casualty using approved maintenance procedures and technical manuals. CODE MDGGM/0052/012296 NAVSSES EOSS FORM 082·20 PAGE 4 OF 5 ( \ USER NOTES ( ) SHIP SERVICE DIESEL GENERATOR GOVERNOR MALFUNCTION L. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected SSDG, Chief Engineer report to Craftmaster, "Port/stbd SSDG ready to be tested." B. Craftmaster order Chief Engineer to test affected SSDG using approved test procedures and technical manuals. C. When ordered, Chief Engineer test affected SSDG using approved test procedures and technical manuals. D. Chief Engineer report to Craftmaster, "Port/stbd .SSDG test ed satisfactory and ready for operation." CODE MDGGM/0052/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. SHIP SERVICE DIESEL GENERATOR OVERHEATING MDGOH SYMPTOMS/INDICATIONS 1. Gauges indicate jacket water temperature above normal (normal 160-185 F) . 2. Jacket water high temperature alarm sounds (205 +/-5 F). 3 . Low expansion tank level. 4. Low seawater pressure. POSSIBLE CAUSES 1. Low water level in expansion tank. 2. Low engine lube oil sump level. 3. Jacket water or seawater pump(s) malfunction. 4. Air in jacket or seawater system . .~ 5. Thermostat malfunction. 6. Jacket water or seawater system malfunction or misalignment. 7 . Obstruction in jacket water or seawater system. POSSIBLE EFFECTS 1 . Loss of ship service diesel generator (SSDG). CODE MDGOH/0071/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 6 USER NOTES SHIP SERVICE DIESEL GENERATOR OVERHEATING I. CONTROLLING ACTIONS CAUTION: WHEN SSDG JACKET WATER TEMPERATURE REACHES OR EXCEEDS 205 F, PROCEED TO IMMEDIATE ACTIONS. A. When SSDG overheating is detected, Chief Engineer report to Craftmaster, "Port/stbd SSDG overheating." NOTE: j If engine overheating is caused by generator overload, proceed to Master Casualty Response Procedure &9ip Service Diesel Generator Overload (ID NO. MDGOL). B. Chief Engineer monitor affected SSDG KW load for indications of overload. C. If KW load exceeds 50 KW, Chief Engineer load shed non-vital equipment. D. Craftmaster order Chief Engineer, "Investigate port/stbd SSDG for cause of overheating." E. When ordered, Chief Engineer investigate affected SSDG for cause of overheating as follows: 1. Shift seawater strainers. 2. Verify seawater cooling system alignment. CODE MDGOH/0071/012296 NAVSSES EOSS FORM 082·20 .• PAGE 2 OF 6 ( USER NOTES ( SHIP SERVICE DIESEL GENERATOR OVERHEATING 3. Verify lube oil sump level. F. Chief Engineer report to Craftmaster conditions found. F. When jacket water temperature remains above normal limits proceed to IMMEDIATE ACTIONS. II . IMMEDIATE ACTIONS A. When jacket water temperature reaches or exceeds 205 F, Chief Engineer proceed as follows: 1. Stop affected SSDG. 2. Turn affected voltage regulator mode se lect or switch to the "MAN" position. 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected generator breaker to the OPEN position. B. Chief Engineer report to Craftmaster, "Port/stbd SSDG overheating and uncontrollable, port/stbd SSDG stopped." III. SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDS). CODE MDGOH/0071/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 6 ·---------------~ USER NOTES SHIP SERVI CE DIESEL GENERATOR OVERHEATING B. When unaffected SSDG has been started and is ready for electrical load, place unaffected generator on-line. C. Chief Engineer report to Craftmaster, "Port/stbd SSDG supplying ship's electrical power." D. Craftmaster order Chief Engineer, "Restart all affected electrical equipment and restore all electrical loads." E. When ordered, Chief Engirreer restart all affected electrical equipment and restore all electrical loads. ) F. Chief Engineer report to Craftmaster, "All affected electrical equipment restarted and all electrical loads restored." G. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty. H. When ordered, Chief Engineer investigate affected SSDG for cause of casualty as follows: 1. Inspect jacket water expansion tank and check level. 2. Obtain jacket water sample. 3. Verify seawater cooling system alignment. CODE MDGOH/0071/012296 NAVSSES EOSS FORM 082-20 PAGE 4 OF 6 ( USER NOTES ( SHIP SERVICE DIESEL GENERATOR OVERHEATING 4. Verify engine lube oil sump level. 5. Inspect seawater pump impeller. NOTE: Additional oil samples may be required for follow-up inve s tigation. Obtain and retain as required. 6. Obtain lube oil sample. I. Chief Engineer report to Craftmaster cause of casualty was/was not determined. NOTE: When preliminary investigation determined cause of casua lty, proceed to step L. J. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty using approved maint enance procedures and t echnical manuals. K. When ordered , Chief Engineer investigat e affected SSDG for cause of casualty using approved maintenance procedures and technical manuals. L. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. CODE MDGOH/0071/012296 NAVSSES EOSS FORM 082·20 PAGE 5 OF 6 USER NOTES SHIP SERVICE DIESEL GENERATOR OVERHEATING IV. RESTORE CASUALTY A. When casualty has been corre ct ed and Chief Engineer determines casualty has not affected SSDG, Chief Engineer repo r t t o Craftma ster, "Port/stbd SSDG ready to be tested." B. Craftmaster order Chief Engineer test affected SSDG using approved test procedures and technical manuals. C. When ordered, Chief Engineer test affected SSDG using approved t est procedures and technical manuals. ) D. Chief Engineer report to Craftmaster, "Port/stbd SSDG tested satisfactory and ready for operation." CODE MDGOH/0071/012296 NAVSSES EOSS FORM 082-20 PAGE 6 OF 6 ( ( MASTER CASUALTY RESPONSE PROCEDURE SHIP SERVICE DIESEL GENERATOR OVERLOAD I. D. NO. MDGOL SYMPTOMS/INDICATIONS 1. Switchboard KW meter above rated KW for ship service diesel generator (SSDG). 2. ' Prime mover may slow down and overheat. 3. Ammeter readings high. 4. Erratic meter readings. POSSIBLE CAUSES 1 . Generator carrying too great a load (requirements too great for SSDG on line) . 2. Grounds or shorts in electrical system. POSSIBLE EFFECTS ·- 1. Loss of ship service diesel generator (SSDG). 2. Class "CHARLIE" fire. 3. Loss of non-vital and vital electrical circuits. CODE MDGOL/0414/012296 NAVSSES EOSS FORM 092-15 PAGE 1 OF 4 . USER NOTES SHIP SERVICE DIESEL GENERATOR OVERLOAD I. CONTROLLING ACTIONS NONE ) II. WARNING: IMMEDIATE ACTIONS IF A CLASS "CHARLIE" FIRE IN GENERATOR IS REPORTED, PROCEED TO CASUALTY PROCEDURE (ID NO. MCCFG) .· A. When overload is detected, Chief Engineer report to Craftmaster, "Port/stbd SSDG overloaded." B. When required, Chief Engineer test for grounds using installed ground detector. i C. Chief Engineer monitor electrical load. If electrical load is greater than one SSDG capacity, open NON-VITAL circuit breakers on switchboard as required to control overload. D. Chief Engineer adjust voltage and frequency as required to maintain 450 volts and 60 hertz. E. When required, Chief Engineer selectively trip VITAL circuit breakers t o determine the cause of overload. CODE MDGOL/0414/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 4 ( ) ( USER NOTES SHIP SERVICE DIESEL GENERATOR OVERLOAD F. If uncontrollable overload or indications of a short circuit exist, Chief Engineer proceed as follows:· 1. Stop affected SSDG. 2. Turn affected voltage regulator mode selector switch to the "MAN" position. 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected generator breaker to the OPEN position. ...... _ _ III. G. When required , Chief Engineer report to Cratfmaster , "Uncontrollable overload/short circuit port/stbd SSDG , SSDG stopped. " SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDS). B. When unaffected SSDG started and is ready load, Chief Engineer unaffected generator has been for electrical place on-line. C. Chief Engineer report to Craftmaster , ." Port/ stbd SSDG supplying ship•s electrical power." CODE MDGOL/0414/012296 NAVSSES EO SS FORM 082-20 PAGE 3 OF 4 USER NOTES SHI P SERVI CE DIESEL GENERATOR OVERLOAD D. When required, Chief Engineer selectively close previously opened NON- VITAL and VITAL circuit breakers to determine cause of overload. E. When caus e of ove rload ha s been determined, Chief Engineer close all previously opened circuit breakers. F. When required, -Craftmaster order Ch{ef Engineer, "Resta r t all affected electrical equipment and restore all electrical loads." i G. When ordered, Chief Engineer restart all affected electrical equipment and restore all electrical loads. H. Chief Engineer report to Craftmaster, "All affected electrical equipment restarted and all electrical loads restored." I. Chief Engineer report to Craftmaster, "No electri6ian is onboard. Outside assistance is required to perform repairs. IV. RESTORE CASUALTY A. Since no electrician is onboard, this casualty requires outside assistance to perform repairs. Therefore, this casualty will usually be none- restorable. CODE MDGOL/0414/012296 NAVSSES EOSS FORM 082-20 PAGE 4 OF 4 ( ( I MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. LOSS OF MAIN PROPULSION DIESEL ENGINE FUEL OIL PRESSURE MLFOP SYMPTOMS/INDICATIONS 1. Fuel pressure gauge indicates low fuel oil pressure (normal 20-40 psi). 2. Fuel oil pressure gauge fluctuates or indicates no pressure. 3. Engine stops. 4. Engine speed drops below throttle setting and/or will not respond to increase in throttle. POSSIBLE CAUSES 1. Fuel oil service tank low or empty. 2. Clogged fuel oil filter(s)/strainer. 3. Fuel oil pump malfunction. 4. Fuel oil relief valve malfunction. 5. Fuel oil system misalignment. 6. Ruptured or cracked fuel line. 7. Restriction in fuel oil suction piping. 8. Gauge leaking or broken. 9. Contaminated fuel oil. 10. Fuel oil supply solenoid valve malfunction. CODE MLFOP/0433/012296 NAVSSES EOSS FORM 092-15 PAGE 1 OF 6 LOSS OF MAIN PROPULSION DIESEL ENGI NE FUEL OIL PRES SURE POSSIBLE EFFECTS 1. Loss of main propulsion diesel engine . 2 . Reduced maneuverability. 3. Major fuel oil leak. 4. Class "BRAVO" fire. CODE MLFOP/0433/012296 NAVSSES EOSS FORM 082-23 PAGE 2 OF 6 USER NOTES ( ( ( LOSS OF MAIN PROPULSION DIESEL ENGINE FUEL OIL PRESSURE I. CONTROLLING ACTIONS NONE II. IMMEDIATE ACTIONS CAUTION: WHEN CAUSE OF CASUALTY IS A MAJOR FUEL OIL LEAK PROCEED TO (ID NO. MMFOL). A. When required, Chief Engineer trip affected engine and report to Craftmaster, "Loss of fuel oil pressure port/stbd main engine, investigating for system integrity." B. When loss of fuel oil pressure is detected, chief engineer stop affected main engine by placing main engine ON/OFF switch to the "OFF" position or pulling blower trip. C. Chief Engineer investigate for system integrity and report to Craftmaster, "Port/stbd main engine fuel oil system intact/not intact." D. Chief Engineer report to Craftmaster, "Loss of port/stbd main engine fuel oil pressure; port/stbd main engine emergency stopped. Maximum speed available " III. SUPPLEMENTARY ACTIONS A. Craftmaster order Chief Engineer to investigate affected main engine for cause of casualty. CODE MLFOP/0433/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 6 USER NOTES LOSS OF MAIN PROPULSION DIESEL ENGINE FUEL OIL PRESSURE B. When ordered, Chief Engineer investigate affected engine for cause of casualty by proceeding as follows: 1. Verify emergency trip is properly set. 2. Verify fuel oil system alignment and integrity. 3. Cycle knife edge strainer. 4. Inspect fuel oil pump seals for l eakage . ) 5. Check main engine fuel oil filter and inspect for contamination. 6. Check main engine fuel oil/water separator and inspect for contamination. 7. Sound and test fuel oil service tank on suction. 8. When required, shift fuel oil service tanks. 9. Align and prime main engine fuel oil system. Investigate for air/fuel leaks. 10. Check fuel oil relief valve for proper operation. CODE MLFOP/0433/012296 NAVSSES EOSS FORM 082-20 PAGE 4 OF 6 ( USER NOTES LOSS OF MAIN PROPULSION DIESEL ENGINE FUEL OIL PRESSURE C. Chief Engineer report to Craftmaster cause of casualty was/was not determined. NOTE: When preliminary investigation has determined cause of casualty, proceed to step F. D. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. E. When ordered, Chief Engineer investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. F. Chief Engineer report to Craftmaster cause of casualty and estimated time for repa ir . IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected the main engine, Chief Engineer report to Craftmaster, "Port/stbd main engine ready to be tested." B. Craftmaster order Chief Engineer to test affected engine using approved test procedures and technical manuals. CODE MLFOP/0433/012296 NAVSSES EOSS FORM 082·20 PAGE 5 OF 6 . USER NOTES LOSS OF MAIN PROPULSION DIESEL ENGINE FUEL OIL PRESSURE C. When ordered, Chief Engineer test affected engine using approved test procedures and technical manuals. D. Chief Engineer report to Craftmaster, "Port/stbd main engine tested satisfactory and is ready for operation." ) CODE MLFOP/0433/012296 NAVSSES EOSS FORM 082-20 PAGE 6 OF 6 ( I MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. LOSS OF SHIP SERVICE DIESEL GENERATOR FUEL OIL PRESSURE MLFOPD SYMPTOMS/INDICATIONS 1. Fuel oil pressure gauge indicates low fuel oil pressure. 2 . Engine RPM drop s below 1800 RPM and will not respond to governor action. 3. Lights go dim or fluctuate due to fluctuating RPM and generator cycl es . 4. Loss of electrical power due to diesel engine l ow RPM. 5. Engine knocking due to lack of fuel being injected into cylinder. 6. Engine underspeed indication. POSSIBLE CAUSES 1. Fuel -oil service tank low or empty. 2. Fuel oil filter(s)/strainer clogged. 3 . Fuel oi l pump malfunction. 4. Fuel oil relief valve malfunction. 5. Fuel oil system misalignment . 6. Ruptured or crac ked fuel line. 7. Restriction in fuel oil suction piping. 8. Gauge l eaking or broken. CODE MLFOPD/0048 / 01 2296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 6 LOSS OF SHIP SERVICE DIESEL GENERATOR FUEL OIL PRESSURE POSSIBLE CAUSES (CON'T) 9 . Contaminat ed fu el oil. 10. Fuel suppl y s olenoid malfunction . POSSIBLE EFFECTS 1. Loss of ship service dies el generato r (SSDG) . 2 . Major fu el oil lea k. 3 . Class "BRAVO" fire . ) CODE . MLFOPD/0048/012296 NAVSSES EOSS FORM 092-23 PAGE 2 OF 6 ( ( USER NOTES ( LOSS OF SHIP SERVICE DIESEL GENERATOR FUEL OIL PRESSURE I. CONTROLLING ACTIONS NONE II . CAUTION: IMMEDIATE ACTIONS WHEN CAUSE OF CASUALTY IS A MAJOR FUEL OIL LEAK, PROCEED TO (ID NO. MMFOL). A. When required, Chief Engineer trip affected SSDG and report to Craftmaster, "Loss of fuel oil pressure port/stbd SSDG, investigating for system integrity." B. When loss of fuel oil pressure to SSDG is detected, Chief Engineer proceed as follows: 1. Stop affected SSDG. 2. Turn affected voltage regulator mode selector switch to the "MAN" position. 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected SSDG breaker to the OPEN position . C. Chief Engineer investigate for system integrity and report to Craftmaster, "Port/stbd SSDG fuel oil system intact/not intact." CODE MLFOPD/0048/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 6 USER NOTES LOSS OF SHIP SERVICE DIESEL GENERATOR FUEL OIL PRESSURE D. Chief Engineer report to Craftmaster, "Loss of fuel oil pressure port/stbd SSDG, port/stbd SSDG stopped." III. SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDS). B. When unaffected SSDG started and is ready load, Chief Engineer unaffected generator has been for electrical place on-line. ) C. Chief EQgineer report to Craftmaster, "Port/stbd SSDG supplying ship's electrical power." D. Craftmaster order Chief Engineer, "Restart all affected electrical equipment and restore all electrical loads." E. When ordered, Chief Engineer restart all affected electrical ' equipment and restore all electrical loads. F. Chief Engineer report to Craftmaster, "All affected electrical equipment restarted and all electrical loads restored." G. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty. CODE MLFOPD/0048/012296 NAVSSES EOSS FORM 092-20 ·1 PAGE 4 OF 6 ( ( USER NOTES LOSS OF SHIP SERVICE DIESEL GENERATOR FUEL OIL PRESSURE H. When ordered , Chief Engineer investigate affected SSDG for cause of casualty as follows: 1. Verify emergency trip is properly set. 2. Verify fuel oil system alignment and integrity. 3. Cycle knife edge strainer . 4. Sound and test fuel oil service tank on suction. 5. When required, shift fuel oil tanks. 6. Check fuel oi l filter and inspect for contamination . 7. Prime SSDG fuel oil system. Investigate for fuel/air leaks. 8. Check fuel oil pump for leakage. 9. Check fuel oil solenoid valve for malfunction. I. Chief Engineer report to Craftmaster cause of casualty was/was not determined. NOTE: CODE When preliminary investigation determined cause of casualty, proceed to step L. MLFOPD/0048/012296 NAVSSES EOSS FORM 082-20 PAGE 5 · OF 6 -- - - ---, USER NOTES LOSS OF SHIP SERVICE DIESEL GENERATOR FUEL OIL PRESSURE J. Craft master order Chief Engineer to investigate affected SSDG for cause of casualty using approved maintenance procedures and technical manuals. K. When ordered, Chief Engineer investigate affected SSDG for cause of casualty using approved maintenance procedures and technical manuals. L. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. -- ) IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected SSDG, Chief Engineer report to Craftmaster, "Port/stbd SSDG ready to be tested." B. Craftmaster order Chief Engineer, test affected SSDG using approved test procedures and technical manuals. C. When ordered, Chief Engineer test affected SSDG using approved test procedures and technical manuals. D. Chief Engineer report to Craftmaster, "Port/stbd SSDG tested satisfactory and ready for operation." CODE MLFOPD/0048/012296 NAVSSES EOSS FORM 082-20 PAGE 6 OF 6 ( () MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. MAJOR LEAK IN MAIN ENGINE LUBE OIL SYSTEM MLLOL SYMPTOMS/IND I CATI ONS 1. Oil observed spraying or flowing from vicinity of leak. 2. Main engine lube oil pressure gauge indicates l ow lube oil pressure (normal 15 - 80 PSI). 3 . Main engine l ow lube oil pressure alarm activates (30 .±. 2 PSI). 4. Smell of hot lube oil noted. 5. Lube oil in bilges. POSSIBLE CAUSES 1. Defective gaskets or fittings in piping. 2. Rupture or failure of piping or fittings on associated lube oil sys tem components. 3. Improper operation of lub e oil filters. POSSIBLE EFFECTS 1. Damage to main propulsion diesel engine . 2. Loss of main propulsion diesel engine. 3. Reduced maneuverability. 4. Class "BRAVO" fire. CODE MLLOL/0200/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 USER NOTES MAJOR LEAK I N MAI N ENGI NE LUBE OIL SYS TEM I. CONTROLLING ACTIONS NONE II . NOTE: IMMEDIATE ACTIONS A leak in main engine lube oil system may be in a location which will not cause an immediate drop in lube oil pressure or lube oil flow. CAUTION: WHEN LOW LUBE OIL PRESSURE ALARM ACTIVATES, STOP AFFECTED ENGINE IMMEDIATELY. -· WARNING: IN THE EVENT OF A CLASS "BRAVO" FIRE PROCEED TO (ID NO. MCBF). ) A. When required, Chief Engineer trip affected engine and report to Craftmaster, "Major lube oil leak port/stbd main engine (give size and location)." B. When lube oil leak in main engine is detected, Chief Engineer stop affected main engine by placing main engine ON/OFF switch to the "OFF" position or pulling blower trip . C. Chief Enginee r report to Craftmaster, "Major lube oil leak port/stbd main engine. Port/stbd main engine emergency stopped. Maximum speed available is _ " MLLOL/0200/012296 CODE NAVSSES EOSS FORM 082-20 . . PAGE 2 OF 5 ( USER NOTES ( ( MAJOR LEAK IN MAIN ENGINE LUBE OIL SYSTEM D. Chief Engineer request permission from Craftmaster to - remove fire hazards from space (IAW current enviromental protection requirements) . E. When permission is granted, Chief Engineer remove fire hazards and report to Craftmaster, "Fire hazards removed." III. SUPPLEMENTARY ACTIONS A. When required, chief engineer stop and lock shaft (ID: NO. MLUSU). B. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty. C. When ordered, Chief Engineer investigate affected engine for cause of casualty as follows: NOTE: Additi.o nal oil samples may be required for follow-up investigation. Obtain and retain samples as required. 1. Obtain lube oil sample and test for . fuel oil dilution. NOTE: Retain all debris and metal particles obtained from filter. 2. Replace lube oil filter and lube oil. CODE MLLOL/0200/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 USER NOTES MAJOR LEAK IN MAIN ENGINE LUBE OIL SYSTEM 3 . Check for defective gaskets or pipe fittings. 4. Check for rupture or failure of piping and fittings on associated lube oil system components. D. Chief engineer report to Craftmaster cause of casualty was/was not determined. NOTE: J When preliminary investigation has determined cause of casualty proceed to step G. -E. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. F. When ordered, Chief Engineer investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. G. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair . CODE MLLOL/0200/012296 NAVSSES EOSS FORM 082·20 PAGE 4 OF 5 (' ( USER NOTES MAJOR LEAK IN MAIN ENGINE LUBE OIL SYSTEM IV . RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected the main engine/transmission, Chief Engineer report to Craftmaster, "Port/stbd main engine ready to be tested." B. When required, Chief Engineer unlock shaft (ID NO. MLUSU). C. Ctaftmaster order Chief Engineer to test affected engine using approved test procedures and technical manuals. D. When order, Chief Engineer test affected engine using approved maintenance procedures and technical manuals. _ E. Chief Engineer report to Craftmaster, "Port/stbd main engine tested satisfactory and ready f or operation." CODE MLLOL/0200/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( I ( ( MASTER CASUAL TV RESPONSE PROCEDURE LOSS OF MAIN ENGINE LUBE OIL PRESSURE I. D. NO. MLLOP SYMPTOMS/INDICATIONS 1. Lube oil pressure gauge indicates low lube oil pressure (normal 15 - 80 PSI). 2. Low lube oil pressure alarm activates (main engine 10 +2 PSI). 3. Gauge indicates high jacket water temperature (normal 165 - 175 F). 4. Engine noise increases. POSSIBLE CAUSES 1. Low lube oil sump level. 2 . Clogged lube oil filter or line. 3. Lube oil pump malfunction. 4. Lube oil system relief valve(s) malfunction. 5. Lube oil pressure regulating valve malfunction. 6. Lube oil system l eaks/ma lfunctions. 7. Lube oil cooler leak. 8. Wiped main or connecting rod bearing(s). 9. Contaminated/diluted lube oil. 10. Gauge leaking or damaged. CODE MLLOP/0695/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 6 LOSS OF MAIN ENGI NE LUBE OIL PRESSURE POSSIBLE EFFECTS 1 . Loss of main propulsion diesel engine. 2 . Reduced maneuver ability. 3. Crankcase explosion. 4. Major lube oil leak. 5. Class "BRAVO" fire. ) I CODE MLLOP/0695/012296 NAVSSES EOSS FORM 082·23 PAGE 2 OF 6 ( USER NOTES LOSS OF MAIN ENGINE LUBE OIL PRESSURE I. CONTROLLING ACTIONS NONE II. CAUTION: IMMEDIATE ACTIONS WHEN LUBE OIL LOW PRESSURE ALARM ACTIVATES, STOP AFFECTED ENGINE IMMEDIATELY. A. When required, Chief Engineer trip affected engine and report to Craftmaster, "Loss of lube oil pressure port/stbd main engine, investigating for system integrity." B. When loss of lube oil pressure to main engine is detected, Chief Engineer stop affected main engine by placing main engine ON/OFF switch to the "OFF " position or pulling blower trip. C. Chief Engineer investigate for system integrity and report to Craftmaster , "Main engine/transmission lube oil system intact/not intact." D. Chief Engineer report to Craftmaster , "Loss of lube oil pressure port/stbd main engine. Port/stbd main engine emergency stopped. Maximum speed available is II CODE MLLOP/0695/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 6 USER NOTES LOSS OF MAIN ENGI NE LUBE OIL PRESSURE III. SUPPLEMENTARY ACTIONS A. When required, Chief Engineer stop and lock affected shaft (ID NO. MLUSU). B. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty. C. When ordered, Chief Engineer investigate affected engine for cause of casualty by proceeding as follows: ) 1. NOTE: Check lube oil sump level. Additional oil samples may be required for follow-up investigation. Obtain and retain as required. 2. Obtain lube oil sample and, when required, test for fuel dilution. NOTE: Retain all debris and metal particles obtained from filter. 3. Replace lube oil filter and lube oil. 4. When required, obtain jacket water sample. 5 . Inspect lube oil cooling system . MLLOP/0695/012296 CODE ~AVSSES EOSS FORM 082-20 .. ~ PAGE 4 OF 6 ( ) USER NOTES LOSS OF MAIN ENGINE LUBE OIL PRESSURE D. Chief Engineer report to Craftmaster cause of casualty was/was not determined. NOTE: When preliminary investigation has determined cause of casualty, proceed to step G. E. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. F. When ordered, Chief Engineer monitor investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. G. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected the main engine/transmission, Chief Engineer report to Craftmaster, "Port/stbd main engine ready to be tested. " B. When required, Chief Engineer unlock shaft (ID NO. MLUSU). CODE MLLOP/0695/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 6 USER NOTES LOSS OF MAIN ENGINE LUBE OIL PRESSURE c. Craftmaster order Chief Engineer to test affected main engine using approved test procedures and technical manuals. D. When ordered, Chief Engineer test affected main engine using approved test procedures and technical manuals . E. Chief Engineer report to Craftmaster, "Port/stbd main engine tested satisfactory and ready for operation." ) CODE MLLOP/0695/012296 NAVSSES EOSS FORM 082·20 PAGE 6 OF 6 MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. LOSS OF SHIP SERVICE DIESEL GENERATOR LUBE OIL PRESSURE MLLOPD SYMPTOMS/INDICATIONS 1. Lube oi l pressure gauge indicates low lube oil pressure (normal 35 - 70 PSI). 2. Low lub e oil pressure alarm sounds 20 + 2 PSI. 3. Ga uge indicates high jacket water temperature. 4. Engine noise increases. POSSIBLE CAUSES 1. Low lube oi l sump level. 2. Clogged lube oil filter or line. 3 . Lube oi l pump malfunction. 4. Lube oil pressure regulating and/or relief va lve malfunction. 5. Lube oil system leaks/malfunctions. 6. Lube oil cooler l eak. ' 7 . Wiped main or connecting rod bearing(s). 8. Contaminated/diluted lube oil. 9. Ga uge leaking or damaged. CODE MLLOPD/0046/012296 NAVSSES EOSS FORM 082·15 PAGE 1 OF 6 LOSS OF SHIP SERVICE DIESEL GENERATOR LUBE OIL PRESSURE POSSIBLE EFFECTS 1. Loss of ship service diesel generator. 2. Crankcase explosion. 3. Major lube oil leak. 4. Class "BRAVO" fire. I CODE MLLOPD/0046/012296 NAVSSES EOSS FORM 082·23 PAGE 2 OF 6 ( USER NOTES LOSS OF SHIP SERVICE DIESEL GENERATOR LUBE OIL PRESSURE I. CONTROLLING ACTIONS NONE II. IMMEDIATE ACTIONS CAUTION : WHEN LUBE OIL LOW PRESSURE ALARM ACTIVATES, SSDG MUST BE STOPPED IMMEDIATELY. A. When required, Chief Engineer trip affected SSDG and report to Craftmaster, "Loss of lube oil pressure port/stbd SSDG , port/stbd SSDG tripped." B. When loss of lube oil pressure to SSDG is detected, Chief Engineer proceed as follows: 1. Stop affected SSDG. 2. Turn affected voltage regulator mode selector switch to the "MAN" position. 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected generator breaker to the OPEN position. C. Chief Engineer report to Craftmaster , "Loss of lube oil pressure port/stbd SSDG, port/stbd SSDG stopped. " CODE MLLOP D/0046/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 6 USER NOTES LOSS OF SHIP SERVICE DIESEL GENERATOR LUBE OI L PRESSURE III. SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDS). B. When .unaffected SSDG started.and is ready load, Chief Engineer unaffected generator has been for electrical place on-line. C. Chief Engineer report to Craftmaster, "Port/ stbd SSDG supplying ship's electrical power." D. Craftmaster order Chief -Engineer, "Resta:r-t all affected electrical equipment and restore all electrical loads." i E. When ordered, Chief Engineer restart all affected electrical equipment and restore all electrical loads. F. Chief Engineer report to Craftmaster, "All affected electrical equipment restarted and all electrical loads restored." G. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty. H. When ordered, Chief Engineer investigate affected SSDG for cause of casualty as follows: CODE MLLOPD/0046/012296 NAVSSES EOSS FORM 082-20 / PAGE 4 OF 6 ( USER NOTES (. ) ( LOSS OF SHIP SERVICE DIESEL GENERATOR LUBE OIL PRESSURE NOTE: Additional oil sampl es may be required for follow-up investigation. Obtain and retain as required. 1. Obtain lube oil samp l e and test for fuel dilution. NOTE: Retain all debris and metal particles obtained from filter. 2. Inspect lub e oil filters. 3. Check lube oil sump level. 4. Check lube oil piping for leaks/ruptures. 5. Obtain jacket water sample. I. Chief En~ineer report to Craftmaster cause of casualty was/was not determined. NOTE: When preliminary investigation has determined cause of ~asualty, proceed to step L. J. Craftmaster investigate of casualty maintenance manuals. CODE MLLOPD/0046/01 2296 NAVSSES EOSS FORM 082-20 order Chief Engineer to affected SSDG for cause using approved procedures and technical PAGE 5 OF 6 USER NOTES LOSS OF SHIP SERVICE DIESEL GENERATOR LUBE OIL PRESSURE K. When ordered, Chief Engineer investigate affect ed SSDG for cause of casualty using approved maintenance procedures and technical manuals. L. Chief EQgineer report to Craftmaster cause of casualty and estimated time for repair. IV . RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected the SSD6; Chief Engineer report to Craftmaster, "Port/stbd SSDG ready to be tested." ) B. Craftmaster order Chief Engineer to test affected SSDG using approved test procedures and technical manuals. C. When ordered, Chief Engineer test affected SSDG using approved test procedures and technical manuals. D. Chief Engineer report to Craftmaster, "Port/stbd SSDG tested satisfactory and ready for operation." CODE MLLOPD/0046/012296 NAVSSES EOSS FORM 082-20 PAGE 6 OF 6 ( ( MASTER CASUAL TV RESPONSE PROCEDURE I. D. NO. LOSS OF STEERING GEAR CONTROL MLSC SYMPTOMS/INDICATIONS 1. Loss of steering control in Pilothouse. 2. Inability to maintain heading/course. 3. Erratic or intermittent rudder response. 4. Rudder goes hard over. 5. Hydraulic oil pressure gauge indicates below minimum. POSSIBLE CAUSES 1. Electrical/electronics failure. 2. Rudder repeatback unit failure. 3. Loss of steering gear bydraulic system. 4. Mech~~ical failure/fouling. POSSIBLE EFFECTS 1. Inability to control rudders and ship's heading. CODE MLSC/0064/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 USER NOTES LOSS OF STEERING GEAR CONTROL I. CONTROLLING ACTIONS None II. NOTE: IMMEDIATE ACTIONS When loss of steering gear control is caused by a ·fault that is not immediately restorable, Pilothouse , stop hydraulic pump and maneuver with throttles. A. When loss of steering gear control occurs, Craftmaster order Chief Engineer, "Loss of steeri-ng control; Chief E1.1gineer man after steering." ) B. When after steering manned, Chief Engineer proceed as follows: 1. Establish communications with Pilothouse. 2. Investigate steering gear hydraulic oil system integrity. 3. When steering gear hydraulic oil system is not intact, place No. 1 and No. 2 steering gear pump motor controller mode selector switches in the "OFF" position. 4. When steering gear hydraulic oil system is intact, place No. 1 and No. 2 steering gear pump motor controller mode selector switches in the "LOCAL" position. CODE MLSC/0064/012296 NAVSSES EOSS FORM 082-20 PAGE 2 OF 5 ( ( USER NOTES LOSS OF STEERING GEAR CONTROL C. Chief Engineer report to Craftmaster, "Steering gear hydraulic oil system intact/not intact." D. When helm responds Pilothouse report to Craftmaster, "Steering control at helm, steady at course " NOTE: When helm responds, proceed to SUPPLEMENTARY ACTIONS. E. When helm does not respond, Craftmaster notify Chief Engineer that helm does not respond. F. Craftmaster order Chief Engineer to take steering control. G. When ordered by Craftmaster to take steerin~ control , Chief Engineer proceed as follows: 1. Align trickwheel and test for positive steering co ntrol. 2. When steering gear responds report to Craftmaster, "Steering control at after steering. " NOTE: CODE When steering gear responds, proceed to SUPPLEMENTARY ACTIONS. MLSC/0064/012296 NAVSSES EOSS FORM 082 -2 0 PAGE 3 OF 5 USER NOTES LOSS OF STEERING GEAR CONTROL H. When required, Chief Engineer place steering gear pump selector switch in the "OFF" position and report to Craftmaster, "Maneuver using various combinations of shaft RPM to control heading. III. SUPPLEMENTARY ACTIONS A. When required , Craftmaster station a steering watch. B. Craftmaster order Chief Engineer to investigate steering gear system for cause of casualty using approved maintenance procedures and technical manuals. / C. When ordered, Chief Engineer investigate steering gear system for cause of casualty using approved maintenance procedures and technical manuals. D. Chief Engineer report to Craftmaster cause of casualty and estimated time. for repair. IV . . RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected steering gear, Chief Engineer report to Craftmaster, "Steering gear ready to be tested." CODE MLSC/0064/012296 NAVSSES EOSS FORM 082·20 PAGE 4 OF 5 ( ( USER NOTES LOSS OF STEERING GEAR CONTROL B. Craftmaster order Chief Engineer test affected steering gear using approved test procedures and technical manuals. C. When ordered, Chief Engineer test affected steering gear using approved test procedures and technical manuals. D. Chief Engineer report to Craftmaster , "Steering gear tested satisfactory and ready for operation. " CODE MLSC/0064/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( (1 MASTER EMERGENCY PLANT PROCEDURE LOCKING AND UNLOCKING MAIN SHAFT UNDERWAY MLUSU NOTE: Normally, considerable time will be required to accomplish the necessary inspection and repair when main shaft is locked as a result of a casualty. NOTE: During shaft locking and unlocking procedures it is mandatory that the ship be stopped. WARNING: CODE I. D. NO. DO NOT EXCEED 8 KNOTS WITH THE SHAFT LOCKING DEVICE ENGAGED. MLUSU/0415/012296 NAVSSES EOSS FORM 092-16 PAGE 1 OF 2 USER NOTES LOCKING AND UNLOCKING MAIN SHAFT UNDERWAY I. NOTE: LOCKING MAIN SHAFT Ensure SHAFT LOCKED sign is displayed at all throttle stations while shaft is locked. WARNING: SHAFT MUST REMAIN STATIONARY WHILE LOCKING SHAFT. A. When all way is off ship, Craftmaster order Chie f Engineer, "Lock port/stbd shaft." B. Chief Engineer disengage affected clutch manual interlock .- ) C. Chief Engineer lock shaft by insert locking pin into eyelock . D. Chief Engineer report to Craftmaster, "Port/ stbd shaft locked . " II. WARNING: UNLOCKING MAIN SHAFT SHAFT MUST REMAIN STATIONARY WHILE UNLOCKING SHAFT. A. When all way is off ship, Craftmaster order Chief Engineer, "Unlock port/stbd shaft." B. Chief Engineer unlock shaft by removing locking pin from eyelock. C. Chief Engineer report to Craftmaster, "Port/stbd shaft unlocked." CODE MLUSU/0415/012296 NAVSSES EOSS FORM 082-20 / PAGE 2 OF 2 { ( ( MASTER CASUAL TV RESPONSE PROCEDURE MAJOR UNCONTROLLED FLOODING IN MAIN MACHINERY SPACE I. D. NO. MMF SYMPTOMS/INDICATIONS 1. Bilge alarm in EOS sounds. 2. Space bilge level rising rapidly. 3. Inability to control bilge level by normal means. 4. Water flooding in through ruptured firemain or seawater service system piping. POSSIBLE CAUSES 1. Ruptured seawater system piping or connection. 2. Ruptured firemain system piping or connection. 3. Improperly aligned drainage system. 4. Ruptured hull. 5. Shaft seal leaking. POSSIBLE EFFECTS 1. Loss of vital equipment or system. 2. Machinery space fills with seawater. 3 . Evacuation of personnel. 4. Grounding of electrical equipment. 5. Contamination of transmission and engine lube oil may result depending upon severity of flooding. CODE MMF/0353/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 MAJ OR UNCONTROLLED FLOODING IN MAI N MACHINERY SPACE POSSIBLE EFFECTS (CON'T) 6 . Reduced maneuverability. 7 . Loss of cra ft. 8. Loss of 24 VDC power. ) CODE MMF/0353/012296 NAVSSES EOSS FORM 082-23 PAGE 2 OF 5 ( USER NOTES .. .. .. ( MAJOR UNCONTROLLED FLOODING IN MAIN MACHINERY SPACE I. CONTROLLING ACTIONS WARNING: NOTE: WHEN FLOODING BECOMES UNCONTROLLABLE, PROCEED TO IMMEDIATE ACTIONS. Flooding should be reported and attacked immediately by personnel discovering the flooding using on station patching materials and installed dewatering equipment . A. When required, Chief Engineer report to Craftmaster, "Major flooding (give size and location)." Take immediate and aggressive action to isolate leak/rupture. B. When major flooding is detected, Cbief Engineer report to Craftmaster , "Maj or flooding in Reques~ General Quarters be passed." C. Craftmaster notify all spaces, "Maj or flooding in " D. When required, Chief Engineer start standby bilge pump. E. Chief Engineer align standby bilge pump as required (CP NO. BPTO). CODE MMF/0353/012296 NAVSSES EOSS FORM 092-20 PAGE 3 OF 5 .. USER NOTES MAJOR UNCONTROLLED FLOODING IN MAIN MACHINERY SPACE II. IMMEDIATE ACTIONS WARNING: ALL ELECTRICAL POWER TO THE AFFECTED SPACE SHOULD BE SECURED IMMEDIATELY IN ORDER TO PREVENT ELECTRICAL .SHOCK AND POSSIBLE OVERLOAD OF ONLINE GENERATOR. CAUTION: CLOSING HATCHES AND DOORS WILL RETARD FLOODING AND PREVENT PROGRESSIVE FLOODING. NOTE: ) When flooding is out of control and water has risen to ~ dangerous level, space personnel request outside assistance~ secure affected equipment and isolate space. A. Chief Engineer report to Craftmaster, "Flooding out of control in (give extent of flooding and source, if known), isolating affected space." B. When uncontrollable flooding is detected, Chief Engineer report to Craftmaster, "Flooding out of control in (give extent of flooding and source, if known), isolating affected space. Request General Quarters be passed." C. Craftmaster notify all spaces, "Flooding out of control in _ NOTE: CODE Main engine and SSDG emergency trips can be operated from Passageway 1-48-0-L or EOS. MMF/0353/012296 NAVSSES EOSS FORM 092·20 II PAGE 4 OF 5 .. () ( MAJOR UNCONTROLLED FLOODING IN MAIN MACHINERY SPACE USER NOTES D. Chief Engineer proceed as follows as required: 1. Secure power to affected space. 2 . Stop/trip affected SSDG(s). 3. Stop/trip main engine(s). E. Chief Engineer report to Craftmaster, "Flooding uncontrollable, _ _ is evacuated and isolated. ~ III . SUPPLEMENTARY ACTIONS None IV. RESTORE CASUALTY A. This cas_ualty is non-restorable . ... CODE MMF/0353/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( MASTER CASUAL TV RESPONSE PROCEDURE MAJOR FUEL OIL LEAK I. D. NO. MMFOL SYMPTOMS/INDICATIONS 1. Smell of fuel in space. 2. Fuel oil in bilge. 3 . Fuel oil leaking/spraying from piping/fitting. POSSIBLE CAUSES 1. Defective gaskets or fittings . · 2. Rupture or failure of piping or associated fuel oil system components. 3. Misalignment of fue l oil system. POSSIBLE EFFECTS 1. Class "BRAVO " fire. -· - 2. Loss of main engines. 3. Loss of propulsion shafts. 4 . Loss of generators. 5. Reduction or loss in ship's maneuverability. CODE MMFOL/1454/01 2296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 ISER-·1 N~TES MAJOR FUEL OIL LEAK I I. CONTROLLING ACTIONS I NONE II. IMMEDIATE ACTIONS WARNING: NOTE: IN THE EVENT OF A CLASS "BRAVO" FIRE PROCEED TO (ID NO. MCBF). Isolating the source of leak may require securing the source of fuel (i.e. fuel oil tank). A. When required, Chief Eng1neer report to Craftmaster, "Major fuel oil leak in , side, frame (give size and-rocation) . Attempting to isolate leak. Manning fire fighting equipment." ) B. When major fuel oil leak is detected, Chief Engineer report to Craftmaster, "Major fuel oil leak in Request general quarters be passed." NOTE: Maintain a minimum of 1/2" AFFF in bilge to ensure a vapor secure seal when covering flushed fuel oil. WARNING: WHILE FLUSHING FUEL OIL INTO BILGE, ENSURE ELECTRICAL EQUIPMENT IS NOT SPRAYED WITH WATER OR AFFF. C~ Chief Engineer isolate the source of leak. Flush fuel oil into the bilge and cover with AFFF (minimum 1/2"). CODE MMFOL/1454/012296 NAVSSES EOSS FORM 082·20 PAGE 2 OF 5 ( USER NOTES c ) MAJOR ' FUEL OIL LEAK D. Chief Engineer proceeds as follows as required: 1. Stop SSDG . 2. Emergency stop main engine(s). E. Chief Engineer request permission from Craftmaster to remove fire hazards from space (IAW current enviromental protection requirements). F. When permission is granted , Craftmaster order Chief Engineer, "Remove fire hazards." G. When ordered , Chief Engineer remove fire hazards and report to Craftmaster , "Fire hazards removed." III . SUPPLEMENTARY ACTIONS .. ,. ,. A. Craftmaster order Chief Engineer to investigate for cause of casualty. B. When ordered, Chief Engineer investigate for cause of casualty by proceeding as follows: 1. Check for defective piping, gaskets or fittings. 2 . Check for rupture of piping and associated fuel oil system components. CODE MMFOL/1~13 4/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 USER NOTES MAJOR FUEL OIL LEAK 3. Verify proper fuel oil system alignment. C. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. D. When required, Chief Engineer align and start SSDG (CP NO. SSDS). E. When required and when SSDG has been started and ready for electrical load, place SSDG on-line. I I F. Craftmaster order Chief Engineer, "Restart all affected electrical equipment and restore all electrical loads." > G. When ordered, Chief Engineer restart all affected electrical equipment and restore all electrical loads. H. Chief Engineer report to Craftmaster, "All affected electrical equipment restarted and all electrical loads restored." I. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. CODE MMFOL/1454/012296 NAVSSES EOSS FORM 082·20 PAGE 4 OF 5 ( USER NOTES ( MAJOR FUEL OIL LEAK IV. RESTORE CASUALTY A. When cause of casualty has been corrected and Chief Engineer determines casualty is immediately restorable, restore the engineering plant using EOP. CODE MMFOL/1454/01 22 96 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 l c MASTER CASUAL TV RESPONSE PROCEDURE UNUSUAL NOISE AND VIBRATION IN SHIP SERVICE DIESEL GENERATOR I. D. NO. MNVDG SYMPTOMS/INDICATIONS 1. Unusual noise or vibration develops in a ship service diesel generator (SSDG). POSSIBLE CAUSES 1. Loose or worn parts. 2. Intake or exhaust valves stuck. 3. Improper timing. 4 . Faulty injection pump(s) or injector(s) . 5. Wiped bearing (s) . 6. Loose foundation bolts. 7. Faulty flywheel coupliBg. 8. Gener-a tor bearing failure. 9. Diesel engine to generator vibration dampener malfuncti on. POSSIBLE EFFECTS 1. Loss of ship service diesel generator (SSDG). 2. Crankcase explosion. CODE MNVDG/004 7/012296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 USER NOTES UNU SUAL NOISE AND VIBRATION IN SHIP SERVI CE DIESEL GENERATOR I. CONTROLLING ACTIONS None II . IMMEDIATE ACTION S A. When required, Chief Engineer trip affected SSDG and report to Craftmaster, "Unusual nois e /vibration in port/stbd SSDG, port/stbd SSDG tripped." I I I B. When unusual noise/vibration is detected, Chief Engineer -~roceed as follows...: 1. Stop affected SSDG. 2. Turn affected voltage regulator mode selector switch to the "MAN" position. 3. Adjust affected manual VOLTAGE adjust rheostat to the extreme counter-clockwise position. 4. Place affected generator breaker to OPEN position. C. Chief Engineer report t o Craftmaster, "Unusual noise/vibration in port/stbd SSDG, port/stbd SSDG stopped." CODE MNVDG/004 7/012296 NAVSSES EOSS FORM 092-20 PAGE 2 OF 5 I USER NOTES ( ( ( UNUSUAL NOISE AND VIBRATION IN SHIP SERVICE DIESEL GENERATOR III . SUPPLEMENTARY ACTIONS A. Chief Engineer align and start unaffected SSDG (CP NO. SSDS) . B. When unaffected SSDG started and is ready load, Chief Engineer unaffected generator has been for electrical place on-line. C. Chief Engineer report to Craftmaster, "Port/ stbd SSDG supplying ship ' s electrical power. " D. Craftmaster order Chief Engineer, "Restart all affected electrical ~quipment and restore all electrical loads." E. When ordered , Chief Engineer restart all affe£ted ele ctrical equipment and restore al l electrical loads. F. Chief Engineer report to Craftmaster, "All affected electrical equipment restarted and all electrical l oads restored." G. Craftmaster order Chief Engineer to investigate affected SSDG for cause of casualty. H. When ordered, Chief Engineer investigate affected SSDG for cause of casualty as follows: CODE MNVDG/0047/012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 USER NOTES UNUSUAL NOIS E AND VIBRATION IN SHIP SERVICE DIESEL GENERATOR NOTE: Additional oil samples may be required for follow up inve s tigation. Obtain and retain as required. 1. Obtain lube oil sample . 2. Check for loose foundation bolts. 3. Check for faulty coupling. I. Chief Engineer report to Craftmaster cause of casualty was/was not determined . -- - NOTE: When preliminary investigation determined cause of casualty, proceed to step L. J. Craftmaster investigate of casualty maintenance manuals. order Chief Engineer to affected SSDG for cause using approved procedures and technical K. When ordered, Chief Engineer investigate affected SSDG for cause of casualty using approved maintenance procedures and technical manuals. L. Chief Engineer report to Craftmaster cause of casualty and estimated timE for repair . CODE MNVDG/0047/012296 NAVSSES EOSS FORM 082-20 - ... -~ l PAGE 4 OF 5 ( I. ( ( I I USER NOTES UNUSUAL NOISE AND VIBRATION IN SHIP SERVICE DIESEL GENERATOR IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected SSDG, Chief Engineer report to craft master, "Port/stbd SSDG ready to be tested." B. Craftmaster order Chief Engineer test affected SSDG using approved test procedures and technical manuals. C. When ordered , Chief Engineer test affected SSDG using approved test procedures and technical manuals. D. Chief Engineer report to Craftmaster , "Port/stbd SSDG tested satisfactory and ready for operaticm. " CODE MNVDG/0047/012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5 ( MASTER CASUAL TV RESPONSE PROCEDURE UNUSUAL NOISE OR VIBRATION IN MAIN PROPULSION DIESEL ENGINE I. D. NO. MNVME SYMPTOMS/INDICATIONS 1. Unusual noise or vibration develops in a main propulsion diesel engine , transmission, or shafting. POSSIBLE CAUSES 1. Loose or worn parts. 2. Intake or exhaust valves stuck. 3. Improper timing. 4. Faulty fuel injector pump(s) and/or injector(s). 5. Wiped bearing(s). 6. Loose foundation bolts. 7. Faulty coupling. B. Loose or defective vibration dampener. 9. Gear train misalignment. 10. Defective clutch. POSSIBLE EFFECTS 1. Loss of main propulsion diesel engine. 2. Reduced maneuverability. CODE MNVME/0237 /012 296 NAVSSES EOSS FORM 082-15 PAGE 1 OF 5 USER NOTES ( ( ( UNUSUAL NOISE OR VIBRATION IN MAIN PROPULSION DIESEL ENGINE 3. Verify location of noise/vibration. II. IMMEDIATE ACTIONS CAUTION: IF NOISE IS METALLIC OR VIBRATION EXCESSIVE STOP AFFECTED ENGINE. A. If noise is metallic or vibration excessive, Chief Engineer trip affectea main engine by placing main engine ON/OFF switch to the "OFF" position or pulling blower trip. B. Chief Engineer report to Craftmaster , "Unusual noise/vibration port/stbd main engine. Port/stbd main engine emergency stopped . Maximum speed available " III. SUPPLEMENTARY ACTIONS A. When transmission is affected, and when required, Chief Engineer stop and lock shaft (ID NO. MLUSU). B. Craftmaster order Chief Engineer to investigate affected engine for cause of casualty. C. When ordered, Chief Engineer investigate affected engine and transmission for cause of casualty by proceeding as follows: CODE MNVME/0237 /012296 NAVSSES EOSS FORM 082-20 PAGE 3 OF 5 (1 USER NOTES l UNUSUAL NOISE OR VIBRATION IN MAIN PROPULSION DIESEL ENGINE F. When ordered, Chief Enginee r investigate affected engine for cause of casualty using approved maintenance procedures and technical manuals. G. Chief Engineer report to Craftmaster cause of casualty and estimated time for repair. IV. RESTORE CASUALTY A. When casualty has been corrected and Chief Engineer determines casualty has not affected the main engine, Chief Engineer report to Craftmaster , "Port/stbd main engine ready to be tested ." B. When required, Chief Engineer unlock shaft (ID NO. MLUSU) . C. Craftmaster order Chief Engineer to test affected engine using approved test procedures and technical manuals. D. When ordered, Chief Engineer test affected engine using approved test procedures and technical manuals. E. Chief Engineer report to Craftmaster, "Port/stbd main engine tested satisfactory and is ready for operation." CODE MNVME/0237 /012296 NAVSSES EOSS FORM 082-20 PAGE 5 OF 5