Engineering the Future making ideas fly Jim Godman | 18th July 2014 PIONEERS OF ENGINEERING 1759 to 1900 Dowlais Ironworks "one of the World's great industrial concerns". Thomas Guest Leadership July 1900, the Dowlais Iron Company and Arthur Keen's Patent Nut and Bolt Company merged to form Guest, Keen & Co. Ltd. Nettlefolds acquired in 1902 leading to the change of name to Guest, Keen and Nettlefolds - (GKN). 2 PIONEERS OF ENGINEERING 1900 to 1966 Fasteners, Crankshafts after the first world war Automotive industry. Joseph Sankey joined GKN Group in 1920 (GKN Sankey) 1966 to 2000 Driveline diversification, GKN acquired Birfield Ltd. Large number of mergers in 1969 the distinctive angular GKN symbol was created Westland Helicopters acquisition 1990’s GKN Powdered Metallurgy group established 3 PIONEERS OF ENGINEERING Samuel Cody the Flying Cowboy Born 6 March 1867 in the USA Wild West showman demonstrations of his horse riding, shooting and lassoing skills and early pioneer of manned flight. Cody War-Kites were used by the British in World War I as a smaller alternative to balloons for artillery spotting 4 PIONEERS OF ENGINEERING Airships - Nulli Secundus the first powered airship flew for 3 hours 25 minutes with Cody in command The British Army Aeroplane No 1 (Cody 1) was a biplane built by Samuel Franklin Cody in 1907 at the Army Balloon Factory at Farnborough. Cody 1 made the first recognised powered and sustained flight in the United Kingdom on 16 October 1908 5 PIONEERS OF ENGINEERING The Cody Tree When Cody was testing his first aeroplane, he tied it to a tree in order to assess the pulling power of its propeller. The tree became known as the Cody Tree and survived for many years. Aluminium replica was cast and it still marks the spot to this day. 6 making ideas fly products and platforms 7 PRODUCTS AND PLATFORMS 8 PRODUCTS AND PLATFORMS Automotive Powder Metallurgy Land Systems Aerospace 9 PRODUCTS AND PLATFORMS Wingbox ribs A330/340 Outer wingbox A330/340 - A400M Leading Edge Assembly Complex ducts, welded assemblies, pipes Hard Metal SA Flap Track levers SA Pylon Brk LR APU Brks © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. LR Trailing Edge Hinge Ribs A350 Spar longer than 2 double decker buses SA Catcher Brks SA OB Tank Access Doors LR False rear Spar SA Dry Bay Doors A330/340 - A380 - A400M Trailing Edge Assembly LR Fixed shroud A380, A330/340 Gear rib 10 LR & SA Pintle Pin A380 Pintle fitting ENGINEERING THE FUTURE Nacelles & Inlets (Attached to Fan Casings) Compressor & Turbine Blades Fan Blades Engine System/Structure Design Compressor Disks and Blisks Product Lifecycle Management (Gripen) Nozzle & Exhaust Stuctures 11 Full Engine MRO ENGINEERING THE FUTURE GKN Aerospace Engineered Structures X-47B UAV GKN Aerospace Engineered Exhausts Ariane 5 Rocket 12 making ideas fly engineering the future 13 ENGINEERING THE FUTURE • Commercial • Finance • Legal • Catering • Public Relations (Media) • Business Development • Programme Management • Training & Development • Facilities Management • Quality • Procurement • Information Technology • Cleaning • Engineering 14 ENGINEERING ROLES Head of Engineering Manager,Design Engrn CHIEF DESIGN ENGINEER PRINCIPLE DESIGN ENGINEER Graduate Programme Trainee Stress Engineer Design Engineer Production & Engineering Manager Head of Analysis Tooling Manager Structural Test Rig Design Engineer Business System Engineer Administrator SNR DESIGN DRAUGHTSMAN PRODUCT Mass Properties Lead Weights Engineer Finance Business Partner Production Support Stress Engineer Chief Engineer DEPUTY CHIEF STRESS ENGINEER Maintenance Engineer - Co-ordinator Chief Engineer, Propulsion Stress Engineer - Product Support Lead Engineer ENG CO-ORD - BIDS & PROPOSALS Chief Engineer - In Service Engineering Graduate Stress Lead System Engineer 190 Head of Analysis, ESPG Design Engineer Concessions Engineering Project Controller Design Team Leader Engineering Manager - New Business & Technology CAD Engineer Process Optimization Engineering Manager Process Developer PROJECT CO-ORDINATOR Lead Supportability Engineer Design Integrator IT Systems Specialist Engineering Applications CONFIGURATION ENGINEER Tooling Engineer ENG BUSINESS MANAGER MANUF. ENGINEER - PLANNING Principal Design Engineer Head of ME & Quality, ESPG PRINCIPAL ENGR FUEL SYSTEMS CONFIGURATION ENGINEER Head of Design & Future Projects, ESPG Process Continuous Improvement Leader Data Transfer & Reprographics Controller Head of Engineering, Quality & Technology- GKN Aer Graduate Programme Trainee PROJECT ENGINEER CONCESSIONS Engineering Business Controller Head of Design 15 CHIEF STRESS ENGINEER ENGINEERING THE FUTURE MP Claire Curtis-Thomas Mechanical Engineer Guy Martin TT Rider / Engineer Record Breaker Steve Wozniak cofounded Apple Computer Electrical Engineer Rowan Atkinson Electrical Engineer Kate Bellingham Engineer TV Presenter 16 making ideas fly beyond the sky 17 BEYOND THE SKY • Where next ? 18 BEYOND THE SKY • Where next ? 19 SUMMARY • We have come a long way from the first flight in 1903 by the Wright Brothers. London Heathrow handled 66m passengers and almost half a millions aircraft movements in 2013 alone. Top 10 airports in 2013 handled over 500m passengers. • By 2032 it is estimated that worldwide more than 29,000 new large civil airliners, 24,000 business jets, 5,800 regional aircraft and 40,000 helicopters will be required…almost 100,000 new platforms. • Remember the UK has the largest aerospace industry in Europe and is second only to the US worldwide; UK aerospace revenue was £24.2 billion in 2011 • You have a fantastic opportunity to engineer and to create the future, to be pioneers, to break down those barriers and to engineer world leading products 20 SUMMARY Additive manufacture is an example of pioneers in action 21 Questions 22