Engineering Drawing and Design Seventh Edition Chapter 14 14-1 Drawing quality assurance • Design requirements • Manufacturing processes • Understanding of function and application of the design • Review considerations • Drawing considerations • Fabrication considerations • Assembly considerations 14-2 Functional Drafting • Functional drafting must embrace every possible means to communicate sufficient information to produce or assemble parts in the least expensive manner • Drafting shortcuts can reduce time and expense Procedural shortcuts • Streamlined approval requirements • Eliminating the drawing check from the preparation cycle • Using standard and existing drawings • Maintain standard drafting practices • Team drafting-multiple people produce one drawing • Standard parts & design-standard information Reducing the number of drawing required • Detail assembly drawings-parts are detailed in place on the assembly • Multi-detail drawings-separate detail views for the assembly and each of its parts • Care must be taken not to make these drawings complicated and confusing • Careful selection of the type of projection (orthographic, isometric, oblique) DETAIL AND ASSEMBLY DRAWINGS DETAIL ASSEMBLY DRAWING OF A SAWHORSE DETAIL AND ASSEMBLY DRAWINGS ORTHOGRAPHIC PROJECTION ISOMETRIC PROJECTION SELECTING THE MOST SUITABLE TYPE OF PROJECTION Simplified representation in drawings • Symmetry symbols • Threads • Use simplified drawing practices as described in the text • New drawings made from existing drawings • Photodrawings-engineering drawings into which one or more photographs are incorporated DETAIL AND ASSEMBLY DRAWINGS CONVENTIONAL SIMPLIFIED COMPARISON BETWEEN CONVENTIONAL AND SIMPLIFIED REPRESENTATION DETAIL AND ASSEMBLY DRAWINGS CONVENTIONAL SIMPLIFIED COMPARISON BETWEEN CONVENTIONAL AND SIMPLIFIED REPRESENTATION DETAIL AND ASSEMBLY DRAWINGS CONVENTIONAL SIMPLIFIED COMPARISON BETWEEN CONVENTIONAL AND SIMPLIFIED REPRESENTATION 14-3 Detail Drawings • Working drawing-a drawing that supplied information and instructions for the manufacture or construction of machines or structures – Detail drawings-provide the necessary information for the manufacture of parts – Assembly drawings-supply the necessary information for assembly Detail drawing requirements • Shape description-select number of views to describe the shape of the part • Size description-dimensions • Specifications-material, finish, tolerances… • Additional drawing information-drawing number, scale, method of projection, date, name of part, drafter’s name • Detailer-must have a thorough understanding of materials, shop processes • Manufacturing methods-the type of manufacturing process influences material selection and detailed feature of a part 14-4 Multiple detail drawings-detail drawings can be shown on one or multiple sheets • Detailing is often grouped by the department in which they are made • Example: Electrical transformer – Wood parts – Fiber parts – Metal parts Separate detail sheets for each shop and one for assembly. Identification part numbers are shown on the detail drawing DETAIL AND ASSEMBLY DRAWINGS SIMPLE DETAIL DRAWING DETAIL AND ASSEMBLY DRAWINGS MANUFACTURING PROCESS INFLUENCES THE SHAPE OF THE PART DETAIL AND ASSEMBLY DRAWINGS MANUFACTURING PROCESS INFLUENCES THE SHAPE OF THE PART DETAIL AND ASSEMBLY DRAWINGS DETAIL DRAWING WITH MANY PARTS 14-5 Drawing Revisions • Revisions are made to an existing drawing when manufacturing methods are improved, to reduce cost, to correct errors, and to improve design • A clear record of these revisions must be registered on the drawing • A revision table should be on all drawings • Numerous revisions often leads to a new drawing – REDRAWN – REVISED 14-6 Assembly Drawings • Assembly drawing-a drawing showing the product in its completed state • Design assembly drawings-shows the performance, shape, clearances of the various parts shown • Installation Assembly drawings • Catalog assembly drawings • Item list or Bill of Materials (BOM)-itemized list of all components shown on the drawing DETAIL AND ASSEMBLY DRAWINGS DESIGN ASSEMBLY DRAWING (Timken Roller Bearing Co.) DETAIL AND ASSEMBLY DRAWINGS INSTALLATION ASSEMBLY DRAWING DETAIL AND ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS USED IN CATALOG DETAIL AND ASSEMBLY DRAWINGS DETAIL AND ASSEMBLY DRAWINGS 14-7,8,9:Exploded,Detail,Sub Assembly Drawings • Exploded -help unskilled workers. Appliancerepair is a good example • Detail- are made for fairly simple objects when there are few parts • Sub-for preassembled units that are further assembled into a final assembly