Cost Management ACCOUNTING AND CONTROL HANSEN & MOWEN 7-1 7 Allocating Costs of Support Departments and Joint Products 7-2 An Overview of Cost Allocation 1 Allocation is dividing a pool of costs and assigning those costs to subunits. The cost objects must be determined, which are usually departments. 1. Producing 2. Support 7-3 An Overview of Cost Allocation 1 Examples of Departmentalization for a Manufacturing Firm 7-4 An Overview of Cost Allocation 1 Examples of Departmentalization for a Service Firm 7-5 An Overview of Cost Allocation 1 Steps in Allocating Support Department Costs to Producing Departments 7-6 An Overview of Cost Allocation 1 Examples of Possible Activity Drivers for Support Departments Allocating support department costs should be on the basis of appropriate causal factors (activity drivers). 7-7 An Overview of Cost Allocation 1 Objectives of Allocation 1. To obtain a mutually agreeable price 2. To compute product-line profitability 3. To predict the economic effects of planning and control 4. To value inventory 5. To motivate managers 7-8 Allocating One Department’s Cost to Another Department 2 The costs of a support department are often allocated through the use of a charging rate. Major factors: 1. Choice of single or dual rate 2. Use of budgeted or actual support department costs. 7-9 Allocating One Department’s Cost to Another Department 2 Single rate: Fixed costs + estimated variable costs estimated usage Dual rate: Fixed rate and a variable rate Development of fixed rate: Development of variable rate: 1. Determine budgeted fixed costs. Costs that change as the activity driver changes 2. Compute allocation ratio 3. Allocate 7-10 Allocating One Department’s Cost to Another Department 2 When allocating support department costs, should actual or budgeted costs be allocated? Answer: Budgeted – to prevent the transfer of efficiencies or inefficiencies from one department to another. 7-11 Allocating One Department’s Cost to Another Department 2 Use of Budgeted Data for Products Costings: Comparison of Single- and Dual-Rate Methods 7-12 Allocating One Department’s Cost to Another Department 2 Use of Actual Data for Performance Evaluation Purposes: Comparison of Single- and Dual-Rate Methods 7-13 Choosing A Support Department Cost Allocation Method 3 Data for Illustrating Allocation Methods *For a producing department, direct costs refer only to overhead costs that are directly traceable to the department. 7-14 Choosing A Support Department Cost Allocation Method 3 Direct Allocation Ilustrated 7-15 Choosing A Support Department Cost Allocation Method 3 Sequential Allocation Ilustrated 7-16 Choosing A Support Department Cost Allocation Method 3 Data for Illustrating Reciprocal Method 7-17 Choosing A Support Department Cost Allocation Method 3 Reciprocal Method Illustrated a Power: 0.60 $271,429; Maintenance: 0.45 $214,286. b Power: 0.20 $271,429; Maintenance: 0.45 $214,286. *Rounded down. 7-18 Choosing A Support Department Cost Allocation Method 3 Comparison of Support Department Cost Allocations Using the Direct, Sequential, and Reciprocal Methods 7-19 Departmental Overhead Rates and Product Costing 4 After allocating all support service costs to producing departments, an overhead rate is calculated for each department. Allocated service costs + Producing dept. overhead costs Measure of activity (direct labor hours, machine hours) 7-20 Departmental Overhead Rates and Product Costing 4 A product cost can now be determined. Materials + Labor + Overhead Product Cost 7-21 Accounting for Joint Production Processes 5 Joint products are two or more products produced simultaneously by the same process up to a “split-off” point. The split-off point is the point at which the joint products become separate and identifiable. Separable costs are easily traced to individual products and offer no particular problem. 7-22 Accounting for Joint Production Processes 5 Joint Production Process Pork Meat Material: Hog Processing Split-Off Point Hide 7-23 Accounting for Joint Production Processes 5 Independent Multiple-Product Production Using the Same Material Processing Mustang Processing Taurus Material: Steel 7-24 Accounting for Joint Production Processes 5 The distinction between joint and by-products rests solely on the relative importance of their sales value. A by-product is a secondary product recovered in the course of manufacturing a primary product. 7-25 Accounting for Joint Production Processes 5 The distinction between joint and by-products rests solely on the relative importance of their sales value. A by-product is a secondary product recovered in the course of manufacturing a primary product. 7-26 Accounting for Joint Production Processes 5 Benefits-Received Approaches Physical Units Method Weighted Average Method Allocation Based on Relative Market Value Sales-Value-at-Split-Off-Method Net Realizable Value Method 7-27 Accounting for Joint Production Processes 5 Physical Units Method A sawmill processes logs into four grades of lumber totaling 3,000,000 board feet as follows: Grades First and second No. 1 common No. 2 common No. 3 common Totals Board Feet 450,000 1,200,000 600,000 750,000 3,000,000 Percent of Units Joint Cost Allocation 0.15 0.40 0.20 0.25 $ 27,900 74,400 37,200 46,500 $186,000 7-28 Accounting for Joint Production Processes 5 Weighted Average Method A peach canning factory purchases $5,000 of peaches and grades and cans them by quality. The following data pertains to this operation: Grades Fancy Choice Standard Pie Totals Number of Cases 100 120 303 70 Weight Weighted Number Allocated Factor of Cases Percent Joint Cost 1.30 1.10 1.00 0.50 130 132 303 35 600 0.21667 0.22000 0.50500 0.05833 $1,083 1,100 2,525 292 $5,000 7-29 Accounting for Joint Production Processes 5 Sales-Value-at-Split-Off Method Using the lumber mill example from earlier-- Grades First and second No. 1 common No. 2 common No. 3 common Totals Quantity Produced (board ft.) 450,000 1,200,000 600,000 750,000 3,000,000 Price at Split-Off (per 1,000 board ft.) $300 200 121 70 Sales Value at Split-Off $135,000 240,000 72,600 52,500 $500,100 Percent of Total Market Value 0.2699 0.4799 0.1452 0.1050 Allocated Joint Cost $ 50,201 89,261 27,007 19,530 $185,999 *Rounding error 7-30 * Accounting for Joint Production Processes 5 Net Realizable Value Method A company manufactures two products, Alpha and Beta, from a joint process. One production run costs $5,750 and results in 1,000 gallons of Alpha and 3,000 gallons of Beta. Neither product is salable at the split-off point, but must be further processed. The separable cost for Alpha is $1 per gallon and for Beta is $2 per gallon. Alpha Beta Market Price Further Processing Cost $5 4 $1 2 Hypothetical Hypothetical Allocated Market Number Market Joint Price of Units Value Cost $4 2 1,000 3,000 $ 4,000 6,000 $10,000 $2,300 3,450 $5,750 7-31 Accounting for Joint Production Processes 5 Constant Gross Margin Percentage Method Percent Revenue ($5 x 1,000) + ($4 x 3,000) Costs [$5,750 + ($1 x 1,000) + ($2 x 3,000)] Gross margin Eventual market value Less: Gross margin at 25% of market value Cost of goods sold Less: Separable costs Allocated joint costs $17,000 12,750 $ 4,250 100 % 75 % 25 % Alpha Beta $ 5,000 1,250 $ 3,750 1,000 $2,750 $12,000 3,000 $ 9,000 6,000 $ 3,000 7-32 End of Chapter 7 7-33