COST MANAGEMENT Accounting & Control Hansen▪Mowen▪Guan Chapter 7 Allocating Costs of Support Departments and Joint Products COPYRIGHT © 2009 South-Western Publishing, a division of Cengage Learning. Cengage Learning and South-Western are trademarks used herein under license. 1 Study Objectives 1. Describe the difference between support departments and producing departments. 2. Calculate charging rates, and distinguish between single and dual charging rates. 3. Allocate support center costs to producing departments using the direct method, the sequential method, and the reciprocal method. 4. Calculate departmental overhead rates. 5. Identify the characteristics of the joint production process, and allocate joint costs to products. 2 An Overview of Cost Allocation • Allocation is dividing a pool of costs and assigning those costs to subunits • The cost objects must be determined • Cost objects are usually departments – Producing: creating products sold to customers – Support: provide essential services for producing departments 3 Departmentalization: Manufacturing Firm 4 Departmentalization: Service Firm 5 Allocating Support Department Costs to Producing Departments Steps: • Departmentalize the firm • Classify each department as support or producing • Trace all overhead costs in the firm to the appropriate department • Allocate support department costs to producing departments • Calculate predetermined overhead rate for producing departments • Allocate overhead to units produced 6 An Overview of Cost Allocation 7 Allocating One Department’s Costs to Another Department • The costs of a support department are often allocated through the use of a charging rate. • Major factors of rate selection: – Choice of single or dual rate – Use of budgeted or actual support department costs. 8 Allocating One Department’s Costs to Another Department Single = Fixed costs + estimated variable costs rate estimated usage Dual rate: Fixed rate and a variable rate • Developing a fixed rate – Determine budgeted fixed costs – Compute allocation ratio – Allocate • Developing the variable rate – Depends on the costs that change as the activity driver changes 9 Allocating One Department’s Costs to Another Department When allocating support department costs, should actual or budgeted costs be allocated? Answer: Budgeted – to prevent the transfer of efficiencies or inefficiencies from one department to another. 10 Allocating One Department’s Costs to Another Department 11 Allocating One Department’s Costs to Another Department 12 Choosing a Support Department Cost Allocation Method • Direct method – Costs are allocated only to producing departments • Sequential (step) method – Costs allocations are performed in a stepdown fashion, using predetermined ranking procedures (e.g., degree of support) • Reciprocal method – Recognizes interactions of support departments prior to allocation to producing departments 13 Choosing a Support Department Cost Allocation Method 14 Direct allocation Allocate Power Dept costs based on kilowatthours: Grinding Assembly 600,000 $250,000 = $187,500 600,000 + 200,000 200,000 $250,000 = $62,500 600,000 + 200,000 Allocate Maintenance Dept costs based on maintenance-hours: Grinding 4,500 $160,000 = $80,000 4,500 + 4,500 Assembly 4,500 $160,000 = $80,000 4,500 + 4,500 15 Direct allocation 16 Sequential allocation • Rank support departments by their direct costs • Allocate – First support department’s direct cost to all other support departments and producing departments – Next support department’s costs (direct + previously allocated) to subsequent support and producing – Etc. • Once a support department’s costs are allocated it never receives a subsequent allocation 17 Sequential allocation Step 1: Allocate Power Dept costs based on kilowatt-hours: 200,000 Maint kWh 200,000 + 600,000 200,000 + Maint kWh Grinding kWh Assembly kWh 600,000 Grinding kWh 200,000 + 600,000 200,000 + Maint kWh Grinding kWh Assembly kWh 200,000 Assembly kWh 200,000 + 600,000 200,000 + Maint kWh Grinding kWh Assembly kWh $250,000 = $50,000 $250,000 = $150,000 $250,000 = $50,000 To Maintenance To Grinding To Assembly 18 Sequential allocation Step 2: Allocate Maintenance Dept costs (direct + allocated) based on maintenance-hours: Costs to allocate: $160,000 direct + $50,000 allocated = $210,000 4,500 Grinding 4,500 + 4,500 Grinding Assembly 4,500 Assembly 4,500 + 4,500 Grinding Assembly $210,000 = $105,000 To Grinding $210,000 = $105,000 To Assembly 19 Sequential allocation 20 Reciprocal allocation 21 Reciprocal allocation Utilize a series of simultaneous linear equations M = $160,000 + .2P M = $160,000 + .2(250,000 + .1M) M = $160,000 + 50,000 + .02M .09M = $210,000 M = $214,286 P = $250,000 + .1P P = $250,000 + .1(214,286) P = $250,000 + 21,429 P = $271,429 22 Reciprocal allocation Utilize a series of simultaneous linear equations M = $160,000 + .2P M = $160,000 + .2(250,000 + .1M) M = $160,000 + 50,000 + .02M .98M = $210,000 M = $214,286 P = $250,000 + .1P P = $250,000 + .1(214,286) P = $250,000 + 21,429 P = $271,429 23 Reciprocal allocation Utilize a series of simultaneous linear equations M = $160,000 + .2P M = $160,000 + .2(250,000 + .1M) M = $160,000 + 50,000 + .02M .98M = $210,000 M = $214,286 P = $250,000 + .1P P = $250,000 + .1(214,286) P = $250,000 + 21,429 P = $271,429 24 Reciprocal allocation 25 Choosing a Support Department Cost Allocation Method 26 Departmental Overhead Rates and Product Costing After allocating all support service costs to producing departments, an overhead rate is calculated for each department Allocated Producing service department costs overhead costs Measure of activity 27 Departmental Overhead Rates and Product Costing A product cost can now be determined: Direct materials + Direct labor + Assigned overhead Product cost 28 Accounting for Joint Production Processes • Joint products are two or more products produced simultaneously by the same process up to a “split-off” point. – The split-off point is the point at which the joint products become separate and identifiable. • Separable costs are easily traced to individual products and offer no particular problem. 29 Accounting for Joint Production Processes 30 Accounting for Joint Production Processes 31 Accounting for Joint Production Processes • The distinction between joint and byproducts rests solely on the relative importance of their sales value. • A by-product is a secondary product recovered in the course of manufacturing a primary product. – Joint costs are not typically allocated – Sales revenue is classified as “other income” – Post-split-off processing costs are deducted from sales revenue 32 Joint Cost Allocation Methods • Physical Units Method – Presumes that each unit of the final product costs as much to produce as any other • Weighted Average Method – Applies weight factors to reflect differing materials, complexity, time, etc. 33 Joint Cost Allocation: Physical Units Method A sawmill processes logs into four grades of lumber and incurs total joint costs of $186,000: Percent Joint Cost Grades First and second No. 1 common No. 2 common No. 3 common Board Feet of Units Allocation 450,000 1,200,000 600,000 750,000 3,000,000 15.00% $ 27,900 40.00% 74,400 20.00% 37,200 25.00% 46,500 $ 186,000 34 Joint Cost Allocation: Weighted Average Method A peach canning factory purchases $5,000 of peaches and grades and cans them by quality. Grades Fancy Choice Standard Pie Weighted Joint Cost Number Weight Number of Cases Factor of Cases 100 120 303 70 1.30 1.10 1.00 0.50 130 132 303 35 600 Percent Allocation 21.67% $ 1,083 22.00% 1,100 50.50% 2,525 5.83% 292 $ 5,000 35 Joint Cost Allocation Methods • Sales-Value-at-Split-Off-Method – Allocates joint cost based on each product’s proportionate share of sales value at split-off • Net Realizable Value Method – Allocates joint cost based on hypothetical market price (eventual market value minus processing costs beyond split-off) • Constant Gross Margin Percentage Method – Allocates joint costs such that the gross margin is the same for each product 36 Joint Cost Allocation: Sales-Value-at-Split-Off Method A sawmill processes logs into four grades of lumber and incurs total joint costs of $186,000: Price at Split-Off Grades First and second No. 1 common No. 2 common No. 3 common Board Feet (per 1,000 Sales Value Joint Cost board ft.) at Split-Off Percent Allocation 450,000 $ 1,200,000 600,000 750,000 3,000,000 300 200 121 70 135,000 240,000 72,600 52,500 500,100 26.99% $ 50,201 47.99% 89,261 14.52% 27,007 10.50% 19,530 $ 185,999 does not sum to $186,000 due to rounding 37 Joint Cost Allocation: Net Realizable Value Method A company manufactures two products, Alpha and Beta, from a joint process. One production run costs $5,750 and results in 1,000 gallons of Alpha and 3,000 gallons of Beta. The separable cost for Alpha is $1 per gallon and for Beta is $2 per gallon. Further Mark et Processing Hypothetical Number Hypothetical Price Alpha Beta $5 4 Cost Allocated Mark et Price of Units Mark et Value Percent Joint Cost $1 2 $4 2 1,000 $ 3,000 $ 4,000 6,000 10,000 40.0% $ 60.0% $ 2,300 3,450 5,750 38 Joint Cost Allocation: Constant Gross Margin Method Revenue: Alpha ($5 × 1,000) $ 5,000 Beta ($4 × 3,000) 12,000 $ 17,000 Costs Alpha ($1 × 1,000) $ 1,000 Beta ($2 × 3,000) 6,000 Joint costs 5,750 12,750 Gross Margin Joint cost allocation $ 4,250 100% Determine gross margin percentage 75% 25% Eventual market value Less: Gross margin at 25% Alpha Beta $ 5,000 $ 12,000 (1,250) (3,000) Cost of goods sold Less: seperable costs $ Allocated joint costs $ 3,750 $ 9,000 (1,000) (6,000) 2,750 $ 3,000 39 COST MANAGEMENT Accounting & Control Hansen▪Mowen▪Guan End Chapter 7 COPYRIGHT © 2009 South-Western Publishing, a division of Cengage Learning. Cengage Learning and South-Western are trademarks used herein under license. 40