Thermal Properties ISSUES TO ADDRESS... • How do materials respond to the application of heat? • How do we define and measure... -- heat capacity? -- thermal expansion? -- thermal conductivity? -- thermal shock resistance? • How do the thermal properties of ceramics, metals, and polymers differ? MSE-227 1 Heat Capacity The ability of a material to absorb heat • Quantitatively: The energy required to produce a unit rise in temperature for one mole of a material. heat capacity (J/mol-K) dQ C dT energy input (J/mol) temperature change (K) • Two ways to measure heat capacity: Cp : Heat capacity at constant pressure. Cv : Heat capacity at constant volume. Cp usually > Cv J Btu • Heat capacity has units of mol K lb mol F MSE-227 2 • Dependence of Heat Capacity on Heat capacity... Temperature -- increases with temperature -- for solids it reaches a limiting value of 3R R = gas constant 3R = 8.31 J/mol-K 0 Cv = constant 0 qD • From atomic perspective: T (K) Debye temperature (usually less than T room ) -- Energy is stored as atomic vibrations. -- As temperature increases, the average energy of MSE-227 atomic vibrations increases. 3 Atomic Vibrations Atomic vibrations are in the form of lattice waves or phonons MSE-227 4 Specific Heat: Comparison increasing cp Material • Polymers Polypropylene Polyethylene Polystyrene Teflon cp (J/kg-K) at room T 1925 1850 1170 1050 • Ceramics Magnesia (MgO) Alumina (Al2O3) Glass 940 775 840 • Metals Aluminum Steel Tungsten Gold 900 486 138 128 cp (specific heat): (J/kg-K) Cp (heat capacity): (J/mol-K) • Why is cp significantly larger for polymers? MSE-227 5 Thermal Expansion Materials change size when temperature is changed initial final Tinitial Tfinal Tfinal > Tinitial final initial α (Tfinal Tinitial ) initial linear coefficient of thermal expansion (1/K or 1/°C) MSE-227 6 Atomic Perspective: Thermal Expansion Asymmetric curve: -- increase temperature, -- increase in interatomic separation -- thermal expansion Symmetric curve: -- increase temperature, -- no increase in interatomic separation -- no thermal expansion MSE-227 7 Coefficient of Thermal Expansion: Comparison -6 Material increasing a • Polymers Polypropylene Polyethylene Polystyrene Teflon • Metals Aluminum Steel Tungsten Gold • Ceramics Magnesia (MgO) Alumina (Al2O3) Soda-lime glass Silica (cryst. SiO2) a (10 /C) at room T 145-180 106-198 90-150 126-216 23.6 12 4.5 14.2 Polymers have larger a values because of weak secondary bonds • Q: Why does a generally decrease with increasing bond energy? 13.5 7.6 9 0.4 MSE-227 8 Thermal Conductivity The ability of a material to transport heat. Fourier’s Law heat flux (J/m2-s) dT q k dx temperature gradient thermal conductivity (J/m-K-s) T2 T1 x1 heat flux T2 > T1 x2 • Atomic perspective: Atomic vibrations and free electrons in hotter regions transport energy to cooler regions. MSE-227 9 increasing k Thermal Conductivity: Comparison Material k (W/m-K) • Metals Aluminum 247 Steel 52 Tungsten 178 Gold 315 • Ceramics Magnesia (MgO) 38 Alumina (Al2O3) 39 Soda-lime glass 1.7 Silica (cryst. SiO2) 1.4 • Polymers Polypropylene 0.12 Polyethylene 0.46-0.50 Polystyrene 0.13 Teflon 0.25 Energy Transfer Mechanism atomic vibrations and motion of free electrons atomic vibrations vibration/rotation of chain molecules MSE-227 10 Thermal Stresses • Occur due to: -- restrained thermal expansion/contraction -- temperature gradients that lead to differential dimensional changes Thermal stress Ea (T0 Tf ) Ea T MSE-227 11 MSE-227 Thermal Shock Resistance • Occurs due to: nonuniform heating/cooling • Ex: Assume top thin layer is rapidly cooled from T1 to T2 rapid quench tries to contract during cooling T2 resists contraction T1 Tension develops at surface Ea (T1 T2 ) Critical temperature difference for fracture (set = f) Temperature difference that can be produced by cooling: (T1 T2 ) quench rate k (T1 T2 ) f racture f Ea set equal • (quench rate) f or f racture Thermal Shock Resistance ( TSR) • Large TSR when f k is large Ea f k Ea MSE-227 13 Thermal Protection System • Application: Space Shuttle Orbiter Re-entry T Distribution reinf C-C silica tiles (1650°C) (400-1260°C) nylon felt, silicon rubber coating (400°C) • Silica tiles (400-1260C): -- large scale application -- microstructure: ~90% porosity! Si fibers bonded to one another during heat treatment. 100 mm MSE-227 14 Summary The thermal properties of materials include: • Heat capacity: -- energy required to increase a mole of material by a unit T -- energy is stored as atomic vibrations • Coefficient of thermal expansion: -- the size of a material changes with a change in temperature -- polymers have the largest values • Thermal conductivity: -- the ability of a material to transport heat -- metals have the largest values • Thermal shock resistance: -- the ability of a material to be rapidly cooled and not fracture -- is proportional to f k Ea MSE-227 15 Thermal Expansion: Example Ex: A copper wire 15 m long is cooled from 40 to -9°C. How much change in length will it experience? • Answer: For Cu a 16.5 x 106 ( C)1 rearranging Equation 17.3b a 0 T [ 16.5 x 10 6 (1/ C)](15 m)[ 40C ( 9C)] 0.012 m 12 mm MSE-227 16 Example Problem -- A brass rod is stress-free at room temperature (20°C). -- It is heated up, but prevented from lengthening. -- At what temperature does the stress reach -172 MPa? Solution: T0 Original conditions 0 Step 1: Assume unconstrained thermal expansion 0 Tf thermal a (Tf T0 ) room Step 2: Compress specimen back to original length 0 compress room thermal MSE-227 Example Problem (cont.) 0 The thermal stress can be directly calculated as E(compress) Noting that compress = -thermal and substituting gives E(thermal ) Ea (Tf T0 ) Ea (T0 Tf ) Rearranging and solving for Tf gives 20ºC Tf T0 Answer: 106°C 100 GPa Ea -172 MPa (since in compression) 20 x 10-6/°C MSE-227 18