ADMIN. PHONE designtechnology designtechnology Year 11: Graphic Products: Controlled Assessment Task CONTENTS Admin Slide 2 Slide 3 Slide 4 Slide 5 Slide 6 Slide 7 Slide 8 Slide 9 Slide 10 Contents About the CAT Structuring annotations Word bank (terminology) Assess. criteria for Criterion 1 Assess. criteria for Criterion 2 Assess. criteria for Criterion 3 Assess. criteria for Criterion 4 Assess. criteria for Criterion 5 Criterion 1 Slide 12 Slide 13 Slide 14 Slide 15 Slide 16 Slide 17 Slide 18 Slide 19 Slide 20 Slide 21 Slide 22 Slide 23 Slide 24 Slide 25 Slide 26 Slide 27 Slide 28 Guidance: Task Analysis Example: Task Analysis Task Analysis Guidance: Product Analysis 1 Guidance: Product Analysis 2 Example: Product Analysis Example: Product Analysis Example: Product Analysis Product Analysis 1 Product Analysis 2 Product Analysis 3 Guidance: User Profile Example: User Profile User Profile Guidance: Design Criteria Example: Design Criteria Design Criteria Criterion 2 Slide 30 Slide 31 Slide 32 Slide 33 Slide 34 Slide 35 Slide 36 Slide 37 Slide 38 Slide 39 Slide 40 Slide 41 Criterion 4 Slide 53 Slide 53 Slide 55 Slide 56 Slide 57 Guidance: Initial Ideas Example: Initial Ideas Example: Initial Ideas Example: Initial Ideas Guidance Development Example: Development Example: Development Example: Development Example: Development Guidance Manu. spec. Example: Manu. spec Manu. Spec Criterion 3 Slide 43 Slide 44 Slide 45 Slide 46 Slide 47 Slide 48 Slide 49 Slide 50 Slide 51 Guidance: Making Example: Record of making 1 Example: Record of making 2 Record of making 1 Record of making 2 Guidance: QA & QC Guidance: Flowchart Example: Flowchart Flowchart Guidance: Testing & Eval. Example: Sum. evaluation Example: Sum. evaluation Sum. Evaluation Sum. Evaluation Criterion 5 Evidence throughout folder designtechnology About the GCSE Course GCSE course The GCSE course consists of two units. Unit 1 involves the completion of a two hour written examination which will test your subject knowledge in the following areas: materials and components, design and market influences, paper engineering and manufacturing processes. Unit 2, often referred to as the Controlled Assessment Task (CAT), involves the completion of a single design and make activity. The theme for the Controlled Assessment Task (CAT) is governed by a series of briefs set by the examination board. To complete Unit 2 successfully, you must produce a 3D outcome and a supporting design folder of no more than 20 concise A3 sheets. The mark allocation for Unit 2 is displayed below: The Controlled Assessment Task is divided up into five areas for assessment. Criterion 1 refers to the investigation of the design context, in essence the ‘research’. Criterion 2 refers the designing and how you develop your chosen idea. Criterion 3 refers to the making, the 3D outcome. Criterion 4 refers to how you test and evaluate your work, not only at the end but throughout the whole design process. And finally, criterion 5 looks at the quality of your communication skills, your spelling, grammar and punctuation. Each one of these five criterions is then divided into three, four or five levels, each with its own mark band and corresponding descriptions. Resources available to you Use the Technology website to help you with each section of your Controlled Assessment Task. www.canon-slade.bolton.sch.uk/tech.htm designtechnology designtechnology ANALYLITICAL ANNOTATIONS FOR CRITERION 1 & 2 1. STATEMENT 2. CONJUNCTIONS 3. REASON(S) Materials The product is made from ………… The component parts are made from ………… Dimensions The product measures ………… Manufacture The product has been printed using ………… The product have been cut using ………… …for these reasons… For the reasons, visit: www.canon-slade.bolton.sch.uk/tech.htm The product has been formed using ………… The product has has been joined using ………… The product is printed using ………… The printing effects used to enhance this product are …… …because… And follow the links to: …since… Materials Manufacturing Scale of production The product has been produced using ………… production Function The product’s primary function is to ………… The product’s secondary functions are ………… Aesthetics The product uses ………… fonts The product uses ………… colours The product uses images of ………… The layout of the surface graphics is ………… Social, cultural, environmental issues The materials used to produce this product are ………… The products impact on society is ………… The product impacts on cultures by ………… …as… Construction Environment Aesthetics Design Issues and Packaging designtechnology designtechnology WOOD BANK FUNCTION Protect Preserve Promote Packaging for transportation Inform Stability Open Close Display Assemble Text Call Stack Ergonomics Anthropometrics Dial Hold Warn Navigate Genre Flat pack MANUFACTURE Off-set Lithography Flexography Screen Printing Digital Printing Gravure Laser Printer Inkjet printer Laser cutter CNC milling machine Profile cutter Versa camm Drill Lamination Encapsulation Embossing Injection moulding Vac forming Spot colours CMYK Quality control Sublimation printer AESTHEICS San serif font Serif font Impact Harmonious colours Primary colours Modern Traditional Sleek Form Branding Shape Style Contrasting colours Imagery Layout Balance Texture Logo Organic Corporate Clean SOC/CULT/ECO Cultural issues Different religions Signs and symbols with meanings Imagery of other cultures Offensive Misunderstanding Social issues Parental control Benefits society Fairtrade Improves quality of life Environmental issues Waste Reuse Recycle Reduce Refill Renewable materials Biodegradable materials Lifecycle of the product Life expectancy of the product CAD CAM Laser cutting Programme Red lines - cut Black lines - score X and Y axis Profile cutter OPAS Registration marks Computer Aided Design Computer Aided Manufacture Computer Numerical Control CNC Milling Machine DTP Desk Top Publishing CNC CAD CAM Versa Camm Kiss cut Advantages of CAD CAM Disadvantages of CAD CAM Accuracy SCALE OF PROD. One off Highly skilled workforce Labour intensive Time consuming Hand tools Batch Machines Semi-skilled workforce Mass Low-skilled workforce In-line manufacturing Continuous Huge investment in machines One off - one produced Batch - 2 to several thousand Mass - thousands to millions Continuous - never stops Down time Flexible manufacturing Cell production High volume MATERIALS Thermoplastic (PP, PMMA, etc.) Grey board Corrugated board Solidwhite board Paper Recycled board Waste Finish Reduce Vinyl Acetate Plywood Jelutong Laminate Encapsulate Prime Lacquer Spray Cellulose spray Wet & dry Sanding seal INFORMATION Ingredients Weight Nutritional content E logo Name of the product Address details Manufacturer’s name Barcode Traffic light symbols Logo Record label Features Track names Release date Eco logos Packaging logos Price Website details Face book and twitter details Copyright Terms and conditions QUALITY CONTROL Check material stock Check dimensions Registration marks Colour bars Bleed area Check spelling Check alignment Check fit Check quality of print Trim marks QC QA Quality Control Quality Assurance Customer loyalty Check orientation Check finish Check function Test with target audience Test against design criteria Test with peers CONSTRUCTION Guillotined Perforation Rotary cutter Assembled Die cutting Gluing Creased Scored Adhesive Fastenings Imposition Drilled Screwed Counter sink Double-sided tape Spray mount PVA Multi purpose glue Heat press Transfer Folded designtechnology UNIT 2: Criterion 1: Investigating the Design Context Criterion 1: Investigating the design context 7-8 marks • Discrimination shown when selecting and acquiring relevant research that will promote originality in designing • Excellent understanding and analysis of the design context • Detailed analysis of relevant existing products or systems undertaken related to design intentions • Comprehensive analysis of relevant and focused research undertaken • Clear and specific design criteria identified, reflecting the analysis undertaken • Target market identified and the intended consumer/user profiled 5-6 marks • Good analysis of relevant products or systems undertaken • Good analysis of relevant research and context • Design criteria which reflects the analysis undertaken • Target market for product has been identified • Good understanding and analysis of the design context 3-4 marks • Some analysis of related products or systems undertaken • Made a superficial analysis of most of the research material and the context • Design criteria reflects most of the analysis undertaken • Some consideration has been taken of the likely consumer/user • Basic understanding and analysis of the design context 0-2 marks • Minimal analysis of other products or systems undertaken • Provided little evidence of research and analysis of context • Design criteria is very general and lacking in any detail • Limited understanding of the target market/user evident • Limited understanding or analysis of design context designtechnology UNIT 2: Criterion 2: Development of the Design Proposal (including modelling) Criterion 2: Development of the design proposal (including modeling) 26-32 marks • Imaginative and innovative ideas have been developed, demonstrating creativity, flair and originality. Further developments made to take account of ongoing research • A coherent and appropriate design strategy, with clear evidence of a planned approach, adopted throughout • The implications of a wide range of issues including social, moral, environmental and sustainability, are taken into consideration and inform the development of the design proposals • Excellent development work through experimentation with a wide variety of techniques and modeling (including CAD where appropriate) in order to produce a final design solution • Appropriate materials/ingredients and components selected with full regard to their working properties • Fully detailed and justified product/manufacturing specification taking full account of the analysis undertaken 19-25 marks • Imaginative ideas demonstrating a degree of creativity, which are further developed to take account of ongoing research • An appropriate design strategy, with evidence of planning, adopted for most aspects • Development of design proposals take into account the main aspects relating to a variety of social, moral, environmental and sustainability issues • Good development work achieved through working with a variety of techniques and modeling (including CAD where appropriate) • Appropriate materials/ingredients and components selected with regard to their working properties • Product/manufacturing specification is complete and reflects key aspects of the analysis undertaken 12-18 marks • Design ideas show some degree of creativity and further development • An appropriate design strategy, with some evidence of planning, adopted for some aspects • Developments of design solutions are influenced to some extent by factors relating to social, moral, environmental and sustainability issues • Adequate development work achieved through working with a range of techniques and modeling (including CAD where appropriate) • Materials/ingredients and components selected with some regard to their working properties • Product/manufacturing specification reflects most aspects of the analysis 6-11 marks • Ideas show some variation in approach or concept • A limited design strategy, with minimal planning, is evident • Some consideration taken of social, moral, environmental and sustainability issue in development of design solutions • Development work is lacking in detail but makes reference to a number of techniques and modeling (including CAD where appropriate) • Materials/ingredients and components selected with limited regard to their working properties • Limited product/manufacturing specification which reflects most obvious features of analysis 0-5 marks • Ideas are lacking in imagination with minimal development or further research • Little evidence of a logical approach being adopted, with no indication of planning • Development work shows little consideration of social, moral, environmental and sustainability issues • Basic development work undertaken using a limited range of techniques • Materials/ingredients and components selected with little regard to their working properties • Produced a simple product/manufacturing specification which is general in nature designtechnology UNIT 2: Criterion 3: Making Criterion 3: Making 26-32 marks • Final outcome(s) shows a high level of making/modeling/finishing skills and accuracy • Selected and used appropriate tools, materials and/or technologies including, where appropriate, CAM correctly, skillfully and safely • Worked independently to produce a rigorous and demanding outcome • Quality controls are evident throughout the project and it is clear how accuracy has been achieved • The outcome has the potential to be commercially viable and is suitable for the target market 19-25 marks • Final outcome shows very good level of making/modeling/finishing skills • Selected and used appropriate tools, materials and/or technologies including,where appropriate, CAM correctly and safely • Outcome demonstrates a high level of demand • Quality control checks applied in the manufacture of the product • The outcome is suitable for the target market and could be commercially viable with further development 12-18 marks • Final outcome shows good level of making/modeling/finishing skills • Used appropriate materials, components, equipment and processes correctly and safely (including CAM) • Parts of outcome show high levels of demand • Applied quality control checks broadly but superficially • The outcome requires further development in order to be suitable for the target market 6-11 marks • Final outcome is largely complete and represents a basic level of making/ modeling/finishing skills • Used materials, components and equipment correctly and safely (including CAM if appropriate) • Some aspects of outcome are demanding • Some evidence of limited quality control applied throughout the process • The outcome has some weaknesses which limit its suitability for the target market 0-5 marks • Final outcome is incomplete or represents an undemanding level of making/ modeling/finishing skills • Used materials, components and equipment safely under close supervision • Worked with some assistance to produce outcome of limited demand • There is limited evidence of any quality control and levels of accuracy are minimal • The outcome has significant weaknesses which limit its suitability for the target market designtechnology UNIT 2: Criterion 4: Testing and Evaluation Criterion 4: Testing and evaluation 9-12 marks • Detailed testing and evaluation as appropriate throughout the designing and making process taking account of client/user or third party opinion • All aspects of the final outcome have been tested against the design criteria and/or the product/manufacturing specification • Evaluate and justify the need for modifications to the product and consideration given as to how the outcome might need to be modified for commercial production 6-8 marks • Appropriate testing and evaluation evident throughout the designing and making process • Most aspects of the final outcome have been tested against the design criteria and/ or the product/manufacturing specification • Evaluate and justify the need for improvements or modifications to the product 3-5 marks • Evidence of some testing and evaluation leading to the production of the final outcome • Some evidence of testing against the design criteria and/or the product/ manufacturing specification • Some improvements or modifications to product suggested 0-2 marks • Minimal testing and evaluation throughout the designing and making process • Limited or no testing of final outcome against the design criteria and/or the product/manufacturing specification • Limited mention of some improvements or modifications that could be made to the product designtechnology UNIT 2: Criterion 5: Communication Criterion 5: Communication 5-6 marks • Design folder is focused, concise and relevant and demonstrates an appropriate selection of material for inclusion • All decisions communicated in a clear and coherent manner with appropriate use of technical language • The text is legible, easily understood and shows a good grasp of grammar, punctuation and spelling 3-4 marks • Design folder shows some skill in choice of material for inclusion but includes some irrelevant content • Most decisions communicated with some clarity and with some use of technical language • There are a small number of errors in grammar, punctuation and spelling 0-2 marks • Design folder shows excessive duplication of information and a lack of brevity and focus resulting in irrelevant content • Ideas and decisions communicated at a simplistic level with a limited grasp of the concepts involved and a limited use of technical vocabulary • Numerous errors in grammar, punctuation and spelling CRITERION 1 RESEARCH designtechnology Criterion 1: Investigating the Design Context (Task Analysis) What to do first… Like all your previous projects, the process of analysing the task or brief is going to be the starting point for your Controlled Assessment Task. Only when this is complete will you know what to do next. Task Analysis 1. Graphically highlight all the words you feel are important. 2. For each keyword highlighted, construct a number of questions using: who, when, why, what, where and how? (fig. 1) 3. If carried out well, the Task Analysis should identify what you know and what you don’t know. Of the things you don’t know, you should identify methods of finding this information out, weather you intend to use a book, the internet or visit a shop. This process of investigation is commonly referred to as ‘research’. What sustainability issues concern CD packaging? The plastic used is a non renewable resource and the paper will naturally come from trees. There is research to suggest that CDs are only used once due to developments in technology. I will research further into these issues by using the internet. …sensitive to sustainability issues. fig. 1 How can the sustainability issues concerning CD packaging be improved? I intend to look at the six Rs. Using recycled materials, reducing the amount of materials, reusing the product, refilling the packaging, refusing to use certain materials and issues concerning the repair of damaged packaging. I will ask my target audience which concept is most important to them. designtechnology Criterion 1: Exemplar Task Analysis What is the waste? Materials they don’t use when making their products then throw away. What are the environmental issues around the phone? The materials it uses and how its manufactured. How will the environmental issues be dealt with? By using eco friendly materials to manufacture the phone. What kind of companies? Manufacturers. Why are companies taxed on their waste which is not recycled? To promote companies to recycle their waste. How can this waste be dealt with? By recycling it. Environmental issues are becoming more and more important in our throw away society. Companies are taxed on the waste that they produce that is not recycled. Why do we recycle the waste? So that we can save materials by not just throwing it away, but reusing it. Design Task What kind of waste used in phone making can be recycled? Things like plastic and metal used for the phone case. Why are they called this? It is a mixture of the words recycle and phone as the company focus on recycling materials for their phones. How are they environmentally aware? They specialise in recycling materials for their phones. Why are they environmentally aware? Because the materials they use to make phones will not last forever so materials need to be recycled. Why do they need to market and promote the product? So that people will know of the existence of the product and then will tell other people about it, so RECYCLAPHONE will then sell more phones. How will they promote and market the product? By doing point of sales displays, advertisements and having eye catching packaging on the product to attract peoples attention to it. ‘RECYCLAPHONE’ a company who are environmentally aware and specialise in recycling and marketing mobile phones need to promote their product. Design, prototype and package a block foam mobile phone. The phone must be packaged for its safety and security and be presented with promotional material ready for launch to the public. What is a block foam mobile phone? A prototype phone modelled out of foam. What promotional material will there be? I will make the packaging for the phone and do a point of sales display. Why does it need promotional material? To promote the phone to the public so that it will get more people buying the product. Why do we use this? As I wouldn’t be able to make an actual phone out of plastic/metal. How will it be packaged for safety? By having some padding in the package and something to hold the phone in place so that it doesn’t rattle around the package and break. Why does it need to be packaged for safety? So that when someone buys the phone they get the phone in a good working condition. How will it be secure? By having some kind of lock on the package to keep people out until it has been bought. CORPORATE TITLE HERE TASK 1 Context Environmental issues are becoming more and more important in our throw away society. Companies are taxed on the waste that they produce that is not recycled. Design Task ‘RECYCLAPHONE’ a company who are environmentally aware and specialise in recycling and marketing mobile phones need to promote their product. Design, prototype and packaging a block foam mobile phone. The phone must be packaged for its safety and security and be presented with promotional material ready for launch to the public. TASK 2 Context Promotion is important for a new product or an event. Design Task A group of students in your school have formed a band and want to complete a set of publicity material for their future events. The set must include at least a four fold CD case with CD and relevant information and an item, which incorporates a smart material. TASK 3 Context Books that contain movement are now found in most book stores. They can be a source of pleasure to the readers. Design Task Design and make a book containing kinetic spreads that will enlighten its readers. The book must be produced in A5 size, either in landscape or portrait. TASK 4 Context Confectionary items are sold by the wholesaler in a package called an outer. Often this outer doubles as a point of purchase display. Design Task A luxury chocolate manufacturer feels the need to break into the cheaper counter confectionary line. It plans to market a confectionary item to be named by you. It will cost 20p and will be a solid geometric shape; it will be marketed directly on the shop counter from a point of purchase box. Design and make the wrapper, the point of purchase box and model the product in a suitable material to fit the wrapper. All the items need to be full size. designtechnology Criterion 1: Investigating the Design Context (Product Analysis) What to do next… When you have completed the Task Analysis, you should have identified areas for investigation (research). This investigation should include analysing some existing products (Product Analysis) and investigating the potential market for for the product (User Profile). Product Analysis 1. If possible, dissemble an existing product and take several photographs of it (avoid getting some thing off the internet). 2. Start to analyse and annotate the product using the headings found on the slides. 3. When annotating, never provide just a statement. E.g. The CD sleeve has been printed using Off-set Lithography. Always provide a statement followed by a suggestion or a reason. E.g. The CD sleeve has been printed using Off-set Lithography because this is very fast and the quality is very good. 4. How do you know what to suggest or how do you know what reason to provide? Well in the past, you could always ask your teacher (as a source of research), not anymore! That’s the ‘investigation’ part of the task. You have to find out. 5. Most of the information you need can be found on the school website, www.canon-slade.bolton.sch.uk/tech.htm. If you can’t find it there, then you can use the coursework books in school or even go to the library. IMPORTANT. Any sources used should be noted on each slide. 6. Remember, make the sheets concise. Maximum point size of 12; Always use sub headings for your annotations; always use bullet points (get straight to the point), think about the visual impact of each sheet after all you are design students! Finally, check your spelling, grammar and punctuation. designtechnology Criterion 1: Investigating the Design Context (Product Analysis) Function • Comment on what you feel are the principle functions of the product. • How well does the design of the product achieve these principles? • What could be done to improve them? • What about the ergonomics of the product? Aesthetics (11) What does the product look like? Consider: • The colours used: colour psychology and colour combinations. Why has the designer chosen these colours? • The layout: how is the information positioned in relation to each other? Is it balanced, cluttered or confusing? • The style: try to describe the product’s style. Is it traditional, old fashioned, sleek, classical, modern, grunge, calming, decorative, distressed, industrial or minimal? • The imagery used: comment on the style and choice of the imagery used. Why has the designer chosen them? • The texture used: comment on the textures used. Is it rough in one part and smooth on another, if so, why? • The proportions used: Is the product symmetrical or asymmetrical? Manufacturing (8) • Printing: which method of printing has been used and WHY? • Colours: how many colours have been used and how can you tell? • Printing effects: which printing effects have been applied and WHY? • Construction Methods: how has the product been put together? • Plastic foming: how has the product been made? How can you tell? User Profile • Who is the product aimed at? • What do they think of the product? • What do they think about it’s function, aesthetics, materials, size, etc? Good and bad points • Draw up a table of positive and negative aspects of the product. • These points should form the basis for your ‘design criteria’. Safety • Is the product safe to use? Are there any areas for improvement? • Are there any lose parts or sharp edges? • Does the product display any safety standards, such as the kite mark? Information (14 & 10.5) • What information is included on the product and WHY? • Be comprehensive. Look for: titles, barcodes, signs and symbols, address details, logos, diagrams, eco logos, keys, diagrams, etc. Social, moral, environmental and sustainability issues (10) • What considerations have the designers and manufacturers made regarding the social, moral, environmental and sustainability implication of the product? Dimensions • Measure all aspects/components of the product in millimetres. For example: - Is there a parental advisory sticker on the CD sleeve because the lyrics may cause offence? - Is the card or board recyclable or does the company make contributions to the cost of recycling? - What impact has the product had on society? - What is the life expectancy of the product? - Has the product had a positive or negative impact on society? - Are the materials used renewable or non renewable? - Are there more sustainable alternatives available? Scale of Production (8.5) • Has the product been manufactured using one off, batch or mass production? WHY? Materials (7) • Which materials have been used to produce the product? • You must state why the designers have chosen that particular material. Criterion 1: Exemplar Product Analysis (phone) Information The phone doesn’t have much information on it other than the Orange logo and the phones name. This is to keep the phone look neat by not having lots of information all over it. Aesthetics Colour The colours are black with a silver lining around the phone. This is to make it look sleek by making it simple. Dimensions Height – 196mm Length – 60mm Width – 10mm . Scale of Production It would be mass produced as most electrical products are and it can be a few thousand made to a few million Function The functions of the phone are to ring people, send texts, take photographs, play music and check email. The product does these functions well as they are easy to use and work properly. The ergonomics are done well because the phone fits easily into most hands and the qwerty keyboard is easy to use even though the keys are so small. designtechnology Manufacture Printing The logo and the buttons would have been screen printed as this is a way of printing onto plastic. Colours used The main colours used are black and silver, there are a couple other colours for the buttons and the orange logo. I can tell this just by looking at the phone. Layout The layout is neat with all the buttons symmetrical. Style The style is sleek and modern. This has been achieved using black as the colour and the form of the product. Imagery No imagery has been used on it other than the Orange logo as it is a phone and it is supposed to be plain Materials The plastic used to make the phone is likely to be ABS. They have used this material because it is tough, rigid, lightweight, scratch and impact resistant. It is available in a variety of colours and can be injection moulded into complex shapes. Social, cultural and environmental issues Social issues The issues are that it might be seen as something which is stopping us using traditional methods of communication such as sending mail because it is much easier to send texts. Cultural issues The issues are that people might use their phones too much now and just spend too much of their life texting people, this may be bad because it lowers the amount of time we actually spend with other people. Construction Methods The product would be put together with snap fittings, this is where the main parts of the component have injection moulded parts which fit together so that the parts of the product, the back and the front, just go into each other. Environmental issues The issues are that the materials used to make the product aren't sustainable as it uses plastics and a touch screen, which are both bad for the environment when being made and are not sustainable. Manufacture The product has been made with injection moulding. I can tell this because most plastic products are injection moulded and it is a complex shape which would need to be injection moulded designtechnology Criterion 1: Exemplar Product Analysis (packaging) Information The phone box has information on it, such as the O2 logo, the phones name, Bluetooth, Windows Mobile, CE (it meets EU standards) and the Java logos. It uses the environmental logo, WEEE Wheelie bin logo, showing that you shouldn’t throw the product in the bin because it contains materials that when thrown into general waste will pollute and damage the environment. Also, it has a list of the technical specifications of the phone on one side of the box to inform the buyer of how good the technology is in the phone. Dimensions Height – 100mm Length – 240mm Width – 145mm Function The boxes functions are to protect the phone from damage, to promote the phone by having a box to catch your attention and to put all the information somewhere. Also, to package the phone for transportation . Aesthetics Colour The colours are dark blues and black to look like it is deep underwater. Manufacture Printing The printing used would have been offset lithography, they have used this because it has a very good quality, it is speedy and is the most cost effective all-round method of printing. Style The style is modern and fun as it looks like the phone is swimming through the sea. Imagery The imagery used is the picture of the phone swimming , they have used this as O2 have a theme of water. Materials The materials used would be solid white board. They have used this because it has a high quality finish, can be printed on both sides and is very solid, they have made it more sturdy by using two pieces of board. Social, cultural and environmental issues A social and cultural issue is that the text on the box is just in English, so as there are a lot of people who don't speak English in this country they will have difficulty reading the box. An environmental issue is that they have used too much card when making the box as it is over packaged. All the box needs to fit in is the phone, the charger and a manual, but the box could easily fit all these in many times. Scale of Production It would be mass produced as it is used to package an electrical product and most electrical products are mass produced. It can be a few thousand made to a few million. Solid White Board Colours used The main colour on the box is blue, this is used as it is O2’s main colour as they use an ocean theme on their products. The colour blue is used to show peace, calmness and intelligence. Printing effects The printing effects used are a matte finish on the box, this makes the box very smooth and nice to touch, the disadvantages are that it scratches and smudges easily so it will reduce in quality over time. Construction Methods The box would be die cut by using a die with creasing blades and cutting blades. The foam inside will also be cut out in this way. designtechnology Criterion 1: Exemplar Product Analysis (packaging) Information The computer box has information on it, such as the Apple logo, the product name, pictures of the back and front of the computer, a list of specifications of the computer to inform the buyer of what is inside the computer. The barcode, the WEEE Wheelie bin logo (Don’t throw it in the wheelie bin), the CE logo (it meets EU standards) and the mobius loop (encouraging to recycle the box). Social, cultural and environmental issues The social issues are that the computer is very expensive for the hardware it has, as most Apple products are quite expensive, so a problem it might have is that people could buy a product with the same hardware for much less. Environmental issues are that they could easily over package the computer, but they have not done this as the box is very small and is just big enough to fit the computer, cords and manuals in it. Function The boxes functions are to protect the computer from damage, to promote the computer by having a box to catch your attention and to put all the information somewhere. Also, to package the computer for transportation . Materials The materials used would be corrugated board for the inner box and then a high quality paper wrapped around the board to print on. They did this so that the outside of the box would be nice and smooth and the inner box will still be strong and sturdy. Manufacture Printing The printing method used would be off-set lithography, they would have used this because it is a cost effective method of printing when mass producing, it is speedy and it has a very good quality. Colours used The main colours used are white for the background, black text and grey extras. They’ve used white as it is a colour to portray a clean, honest, pure product. Printing effects A matte varnish has been used on the paper to make it smooth. A disadvantage of using this is that it scratches off easily and looks messy after a while of being used. Construction Methods The box would be die cut by using a die with creasing blades and cutting blades. The foam inside will also be cut out in this way. Dimensions Height – 180mm Length – 175mm Width – 135mm Scale of Production It would be mass produced as it is used to package an electrical product and most electrical products are mass produced. It can be a few thousand made to a few million. Aesthetics Colour The box has three main colours on it, white, grey and black, white for the background, grey for pictures and black for text. Layout The layout of the box is very neat, with everything straight and the pictures of the computer are taken so that it is completely straight and not slanted at all. Style It is a very modern, minimalist design. The box has little information on it but still conveys a lot about the computer. Imagery The imagery used are pictures of the computer, to show off how small it is, the Apple logo and some symbols of some of the features of the computer. CORPORATE TITLE HERE Scale of Production Dimensions Information Function PHOTO HERE Aesthetics • Colour PHOTO HERE • Layout • Style Manufacture PHOTO HERE • Printing • Imagery • Colours used • Printing effects Materials • Construction Methods Social, cultural and environmental issues IMAGE OF MATERIALS PHOTO HERE • Plastic forming methods IMAGE OF PRINTING CORPORATE TITLE HERE Scale of Production Dimensions Information Function PHOTO HERE Aesthetics • Colour PHOTO HERE • Layout • Style Manufacture PHOTO HERE • Printing • Imagery • Colours used • Printing effects Materials • Construction Methods Social, cultural and environmental issues IMAGE OF MATERIALS PHOTO HERE • Plastic forming methods IMAGE OF PRINTING CORPORATE TITLE HERE Scale of Production Dimensions Information Function PHOTO HERE Aesthetics • Colour PHOTO HERE • Layout • Style Manufacture PHOTO HERE • Printing • Imagery • Colours used • Printing effects Materials • Construction Methods Social, cultural and environmental issues IMAGE OF MATERIALS PHOTO HERE • Plastic forming methods IMAGE OF PRINTING designtechnology Criterion 1: Investigating the Design Context (User Profile) How do I investigate the potential market? Even the most successful products produced aren’t aimed at everyone in the world (the market). You need to identify who the ‘target audience’ is for your product(s) and what are their needs (profiling them). To find this out, you’ll have to ask them! User Profile Firstly, design a series of questions to ask your target audience. These could range from, how they want the product to look (aesthetics); what information to include and how they’d like the product to perform (function). Try and use closed questions. These are much easier to produce results from. E.g. Which combination of colours do you think would best suit the image of a school rock band? A) Primary colours B) Dark colours C) Harmonious colours or D) Bright colours. Analyse the results from your profiling. What are your findings? Remember these findings should influence the content of the ‘design criteria and ultimately, your design ideas. designtechnology Criterion 1: Exemplar Questionnaire, results and analysis of the results 6 1. What shape would you prefer your phone’s design to be based on? Organic, Geometric or Irregular 1 4 2 5 3.5 3 4 2.5 3-D C olu mn 1 3 3-D C olu mn 1 3-D C olu mn 2 2 3-D C olu mn 2 3-D C olu mn 3 2. What colours do you look for in a product? Contrasting, Harmonious, Dark, Bright 3-D C olu mn 3 1.5 3-D C olu mn 4 2 1 1 0.5 3. What model phone would you rather have? Touch Screen, Slide, Flip, Touch-Slide Hybrid 4. What would you rather have your phone specialise in? Communications Functions, Media Functions, Gaming Functions or Business Functions 0 0 Org an ic Geometri c Irregu lar Co ntrastin g 7 3 Dark Brig ht 4 4 6 5 3.5 3 2.5 5. What texture do you prefer? Smooth, Grainy, Rough 4 3-D C olu mn 1 3-D C olu mn 1 3-D C olu mn 2 2 3-D C olu mn 3 3-D C olu mn 4 1.5 2 0.5 0 0 Tou ch Screen Sl ide Fl ip Tou ch Hyb rid Co mmun ication s 9 5 3-D C olu mn 4 1 1 7. What is more important in a phone? Speed, Detailed Graphics, Simple to Work 3-D C olu mn 2 3-D C olu mn 3 3 6. Which of these most heavily influences your life? Music, Film, Books, Games 8. Would you prefer a phone that really shows off how eco friendly it is? Or is eco friendly but looks just like any other phone? Harmon io us Gamin g 5 6 8 7 4.5 4 3.5 6 3 3-D C olu mn 1 5 3-D C olu mn 2 4 3-D C olu mn 1 2.5 3-D C olu mn 2 3-D C olu mn 3 3-D C olu mn 3 2 3 2 1 1 0.5 0 0 Smo oth Ro ug h Grain y Mu si c 4 7 3-D C olu mn 4 1.5 Fi lm Bo oks Games 6 8 3.5 3 5 4 2.5 3-D C olu mn 1 2 3-D C olu mn 2 3-D C olu mn 1 3 3-D C olu mn 2 3-D C olu mn 3 1.5 2 1 1 0.5 0 0 Sp eed Detail Si mpli ci ty Eco Fri en dl y Lo ok Ord inary Lo ok CORPORATE TITLE HERE: USER PROFILE designtechnology Criterion 1: Investigating the Design Context What is the design criteria? The design criteria describes the restrictions and possibilities for the intended product. It is normally presented in a bullet point list and focuses on a number of areas, such as: the appearance of the product (aesthetics) and what the product needs to do (function). What to do. 1. The list should be in bullet point format. 2. Each point should be accompanied by a small sentence explaining the importance of the point. 3. All ideas and developments should aim to meet the design criteria. 4. Include points to describe all of the following: Function: What the product has to do. Aesthetics: A description of how it should look, considering: colour, font styles, imagery and layout. Dimensions: Details of sizes. Information: What information needs to be included, such as: logos, titles, lyrics, track names, etc. designtechnology Criterion 1: Exemplar Design criteria My phone and box may meet the following points: Function Aesthetics Dimensions Information The phone must: To ring people Send texts Take photos Play music Check email App capabilities The product may be black or a very dark colour This is to give the impression that the phone is modern and sleek Phone size The product will measure approx. 80 x 40 x 15 The phone may include: Be totally recyclable The box must : Promote the phone to increase sales The phone will be ‘based’ on a rectangular format This is the best shape for the screens shape I’d like the phone to be modern and sleek in appearance Even though the phone is an eco phone - I don’t necessarily want it to shout ‘eco’ •The name of the manufacturer I will need to consider the hand and finger sizes of my target audience This is important as they are going to be the people using the product - the product needs to be comfortable and to able to function with ease Packaging The packaging size will ultimately be decided by the size of the phone - however, I want to keep the amount of material needed to packaging the product down to an absolute minimum. •Interface with icons •Signs an symbols The packaging may include: •The name of the product •The name of the manufacturer Protect the phone in case the box gets dropped and the phone will still be intact •A barcode Package the phone for transportation so it will be easier to distribute it by the phone being in a box •The mobius loop •The WEEE logo •The CE logo •Address details •The website •The product features CORPORATE TITLE HERE: DESIGN CRITERIA My ????? may meet the following points: Function Aesthetics Dimensions Information Point 1 Point 1 Point 1 Point 1 Justifying sentence Justifying sentence Justifying sentence Justifying sentence Point 2 Point 2 Point 2 Point 2 Justifying sentence Justifying sentence Justifying sentence Justifying sentence Point 3 Point 3 Point 3 Point 3 Justifying sentence Justifying sentence Justifying sentence Justifying sentence Point 4 Point 4 Point 4 Point 4 Justifying sentence Justifying sentence Justifying sentence Justifying sentence Point 5 Point 5 Point 5 Point 5 Justifying sentence Justifying sentence Justifying sentence Justifying sentence Point 6 Point 6 Point 6 Point 6 Justifying sentence Justifying sentence Justifying sentence Justifying sentence Etc. Etc. Etc. Etc. CRITERION 2 IDEAS & DEV. designtechnology Criterion 2: Development of the Design Proposal (including modelling) (Initial ideas) Initial Ideas The first part of this section is to generate a wide range of ‘initial ideas’. These should be your initial thoughts to solving the design problem – speed is key in this section, otherwise you might forget a really good idea whilst you are spending an eternity just getting your 30 degree lines just right. Be as creative and original as us can. Look for inspiration from the design books, posters and magazines in the classroom. If you’re still struggling, try generating a spider diagram using words associated with the design brief, such as, the name of the band or the theme of your pop-up book (see example on page 25). What to do 1. Produce a range of original and creative ideas 2. Try using a ‘word map’ to help broaden your ideas. What to do cont. 7. Demonstrate a good grasp of grammar, punctuation and spelling. 8. Show off your technical language of the subject in your annotations. 9. Use arrows to indicate particular areas of importance. 10. Make sure each sheet in concise with little white space. 11. When designing always consider: • the social, moral, environmental and sustainability of each idea • the aesthetics (colour, font styles, layout and imagery) • the function (how it works) • the materials (what are the properties of the materials) How do I show off my technical language? Analyse and annotate all your ideas. Use exactly the same headings you used to compile a concise and detailed product analysis. 3. All the ideas must aim to meet your design criteria. 4. Test all your ideas against this design criteria. 5. Consult your target audience, what are their thought on the ideas? 6. Show off your graphical communication skills, consider using: • One point perspective • Two point perspective • Isometric crating • Schematic drawings • Enlargements • Cross-sections • Exploded view • Rendering or hatching techniques • Thick and thin line technique The headings should include: • Function • Ergonomics • Aesthetics • Information • Dimensions • Materials • Target Audience’s thoughts • Safety • Social, moral, environmental and sustainability issues • Testing against the design criteria designtechnology Criterion 2: Exemplar Initial ideas: Recyclable phone designtechnology Criterion 2: Exemplar Initial ideas: Phone’s packaging designtechnology Criterion 2: Exemplar Initial ideas: POS Display designtechnology Criterion 2: Development of the Design Proposal (including modelling) (Development) What is the development stage? Once your target audience has decided on an initial idea, you can begin to develop it further. This is when your design should start to really take shape. The development section is the largest and most important part of the Design Process (it’s where all the experimentation and working out takes place). What should I be doing in the development section? 1. Still aim for originality & creativity in your developments. 2. Your development should include sketches, CAD, and models. What should I be doing in the development section? Cont. Show off your graphical communication skills: • Isometric crating, one and two point perspective • Schematic drawings, Enlargements and Cross-sections • Exploded views, rendering, hatching • Thick and thin line technique and 3rd angle orthographic projection • CAD: Photoshop, 2D Design, Illustrator, Office, SolidWorks, etc. How do I show off my technical language? Analyse and annotate all your ideas. Use exactly the same headings you used to compile a concise and detailed product analysis. 3. Model and prototype, using card, paper, Styrofoam, etc. 4. Always photograph your models and include them in your folder. 5. When designing always consider: • the social, moral, environmental & sustainability of each development • the aesthetics (colour, font styles, layout and imagery) • the function (how it works) • the materials (what are the properties of the materials) • the parts needed (how will each part help) 6. Make sure each sheet in concise with little white space. 7. Analyse and annotate all your ideas. 8. Use exactly the same headings you used in your product analysis. 9. All the developments must aim to meet your design criteria. 10. Test your ideas against this design criteria & with your target audience, what are their thoughts. The headings should include: • Function • Ergonomics • Aesthetics • Information • Dimensions • Materials • Target Audience’s thoughts • Safety • Social, moral, environmental and sustainability issues • Testing against the design criteria designtechnology Criterion 2: Exemplar Development: Recyclable Phone designtechnology Criterion 2: Exemplar Development: Packaging designtechnology Criterion 1: Exemplar Development: Surface graphics for the packaging designtechnology Criterion 2: Exemplar Development: POS Display designtechnology Criterion 2: Development of the Design Proposal (including modelling) (Manufacturing Spec) What’s a product/ / manufacturing speciation? The manufacturing specification comes at the end of the development phase, but before you start making the final outcomes. Like the ‘design criteria’, it should be presented in a series of bullet point statements and should explain exactly how to make the final product, hence the name ‘manufacturing specification’. Include points to describe all of the following: Materials: what will each part be made from & how much material is needed? Dimensions:: precise measurements for each part in millimeters? Tolerances: the maximum and minimum size each part can be. Quality Control: what needs to be checked & how and when to check it. Construction: explain exactly how each part will be made. Cost: how much will each part cost and detail any other costs involved. designtechnology Criterion 2: Exemplar Manufacturing Specification for the phone’s packaging In school Materials • • • • Dimensions The outer packaging will be made from 280gsm solid white board • This provides a good surface to print onto and it can be cut and folded • The packaging must hold the phone which measures 50 x 80 x 10 This is the product the packaging is design to hold, protect and promote The inner packaging will be made from white-faced corrugated board Manufacture • QC The outer packaging will be printed using a laser printer and cut using a profile cutter • I will check the spelling of the surface graphics • • This provide a good quality print and an accurate cut • • The inner packaging will be laser cut • I want the product to look like a quality product • This is a relatively quick and accurate method of cutting thick materials • I will check the design and dimensions of the net • To ensure it cuts correctly and fits the phone This is a rigid material which has good impact resistance protecting the product inside Fabrication & Finish • It looks very unprofessional if words are spelt incorrectly I will assemble the net using a multi-purpose adhesive • I will check the quality of the printed surface graphics This is strong when dry but does not set instantly • I may apply a transparent plastic laminated to the surface of the outer packaging • This will protect and possibly enhance the appearance of the product Commercially Materials Dimensions Manufacture • The outer packaging will be made from 280gsm solid white board • The packaging must hold the phone which measures 50 x 80 x 10 • The wrapper would be printed using offsetlithography • This provides a good surface to print onto and it can be cut and folded • This is the product the packaging is design to hold preserve and promote • It is fast and provides very good quality • The inner packaging would be cut using a die • This is a relatively quick process for cutting and folding at the same time • • The inner packaging will be made from recycled paper pulp This is a rigid material which can be moulded to fit the phone and offers good impact resistance • • The out packaging would be compression moulded This is a method used to mould relatively simple shape QC Fabrication & Finish • Colour bars would be included • The surface of the board would be varnished • This would enable colour consistency in the printed job • • A bleed area would be included This would protect and enhance the presentation of the packaging • This would provide a tolerance for the trimming process The outer packaging would be assembled using a multipurpose adhesive • This is strong when dry but does not set instantly • • Registration marks would be used • This would ensure each plate is aligned when printing CORPORATE TITLE HERE In school Materials Dimensions Manufacture QC Fabrication & Finish • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… Commercially Materials Dimensions Manufacture QC Fabrication & Finish • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… • ……………………………………… CRITERION 3 MAKING designtechnology Criterion 2: Making Making Most of the marks for this section are achieved by making a 3D outcome. You should be aiming to show a high level of making and modelling skills. For example: is the product folded correctly; do the edges line up; has it been neatly cut; does it fit together and are there any gaps? However, some of the marks for this section can be picked up in your portfolio. How can I pickup marks for making in my portfolio? Record the making process using photographs and annotations. For example: What tools have you used and why? Craft knife, safety rule, slot punch, etc. Which materials have you used and why? Able to print on to it, rigid, flexible or can be easily cut. What technologies have you used and why? Laser cutter, OPAS, milling machine, 3D Printer (Very important – you must explain the process of using them) How do I build Quality Control checks into my making? Nearly all products produced on a commercial level will need checks in place to ensure a quality product is produced every time. Refer to the next two slides for guidance. Help? You are awarded marks for working independently and how you have solved designing and manufacturing problems. Think about what you have done in year 10 and in year 9. Finally Does the final product look professional and is it suitable for the target audience (how do you know have you asked them)? designtechnology Criterion 3: Exemplar Record of Making Materials I used corrugated board for the face sections to the POS - because it is rigid and thick. I used grey board for the stand as this is rigid and appearance wasn’t that important. Modifications I had to cut the the stand several times - as there were no settings provided for grey board - and a the first attempts the laser hadn’t cut through the material. Testing TA or DC Initial consultation with the TA was very positive however, I am still to test the product for the summative evaluation. CAD CAM To manufacturer the POS display - I drew out the profiles for both parts using 2D Design Tools. I colour the lines to be cut RED, and the lines to be scored - I coloured these BLACK. On the PC connected to the laser cutter - I programmed the SPEED and POWER of the laser to cut and score through the various materials. Tools and processes Once the machine had finished cutting and scoring the board - I checked to see if the blade had cut all the way through the material QC I checked to make sure the registration marks where present and level CAD CAM The inner packaging was produced by drawing a series of identical profiles and laser cut. The material used was corrugated board because it it thick and offers some protection to the product inside. CAD CAM I have used the process of CAD CAM to design and manufacture the outer packaging. The machine used to cut the NET was called a ‘profile cutter’ Materials I used Solid white board to print the outer packaging. This material has a good surface to print onto and it can also be recycled. Manufacture I laminated the printout on to the laser cut corrugated board. I then laminated a film over the printed surface to offer protection and to enhance the product. Tools and equipment I set the print out up in a ‘profile cutter’. Using the Net which I drew in 2D Design tools - I then programmed the machine to cut the RED lines and to score the BLACK line. Environmental issues Due to the shape of the NET cut from the card - there is some waste material - I tried to use this waste material in the production of the tickets and backstage pass. QC Once the machine had finished cutting and scoring the board - I checked to see if the blade had cut all the way through the material Testing TA or DC I checked to see if all the information was visible on the packaging and compared it with my design criteria. designtechnology Criterion 3: Exemplar Record of Making Tools and equipment Once I was satisfied with the finish provided by the sanding seal - I then spray the surface of the timber with a ‘filler primer’. This filled in some of the remaining gaps as well as providing a base coat for the colour. This process was repeated twice. CAD CAM To make the model - I first designed it using CAD in a program call SolidWorks. I then saved the design as an STL file. This was then opened on the PC controlling the CNC milling machine. Whilst the file was open on this machine - I programmed the machine - altering settings for the size of the material, the tool size, depth of cut and the pass over rate.The CNC milling then milled out the design from the block of jeluting. The machine has a self-centre vice. This enable me to flip the material and machine the other half of the design - marking a completed product Materials To make the finished model - I used Jelutong. This is a hardwood with a very close grain - allowing it to look like other materials when finished with spray paint. Tools and equipment To create a very smooth finish to the surface - I used a solution called - sanding seal. This filled the grain gaps of the wood. The process of applying this solution, drying it and then sand the wood was repeated 2 to 3 times. QC To ensure a quality product - I cut the model from its frame and carefully sanded down the edges using glass paper. Testing TA or DC I got my TA to check the feel and dimensions for a final time - before I started to finish the surface of the model. QC Each time the surface was sprayed with the primer - I checked the quality of the surface for any rough parts. Tools and equipment Once the surface had been primed - I then sprayed two coats of black and then two coats of lacquer - to enhance and protect the surface finsih. Testing TA or DC Initial consultation with the TA was very positive - however, I am still to test the product for the summative evaluation. Eco issue Some waste was produced at various stages of the manufacturing. If I was to produce an alternative model - I may consider RP. CAD CAM I cut a logo and a button for the phone using a profile cutter. I drew the logo and button in a program called 2D Design Tools. I then turn the profile line to RED and then programmed the machine to performa kiss-cut on the PVC vinyl. I applied the vinyl using some application tape and a pair of tweezers. Manufacture To make the screen - I copied an image of the apple iphone’s interface from the internet. I then scaled it to fit the size of my phone. I laminated a piece of film to the surface of the screen - to give a shinny appearance I attacted the screen to the model using some double-sided tape. CORPORATE TITLE HERE (RECORDING MAKING 1) Materials used Tools and equipment used Environmental issues QC Materials used Environmental issues PHOTO HERE Testing TA or DC PHOTO HERE Environmental issues QC PHOTO HERE Modifications made Testing TA or DC Environmental issues Materials used PHOTO HERE CAD CAM CAD CAM Tools and equipment used Testing TA or DC PHOTO HERE QC Modifications made PHOTO HERE Materials used Materials used Testing TA or DC Environmental issues QC Testing TA or DC PHOTO HERE QC PHOTO HERE PHOTO HERE Environmental issues Environmental issues Modifications made CORPORATE TITLE HERE (RECORDING MAKING 2) Materials used Tools and equipment used Environmental issues QC Materials used Environmental issues PHOTO HERE Testing TA or DC PHOTO HERE Environmental issues QC PHOTO HERE Modifications made Testing TA or DC Environmental issues Materials used PHOTO HERE CAD CAM CAD CAM Tools and equipment used Testing TA or DC PHOTO HERE QC Modifications made PHOTO HERE Materials used Materials used Testing TA or DC Environmental issues QC Testing TA or DC PHOTO HERE QC PHOTO HERE PHOTO HERE Environmental issues Environmental issues Modifications made designtechnology Criterion 2: Making (Quality Assurance and Quality Control - 1) What is QA (Quality Assurance)? Companies have long realised that cost is not the only influencing factor for manufacturer and consumer choice. Factors such as: build quality, consumer service, performance and quality of design dictate why one product is chosen over another. The term ‘Quality Assurance’ relates to all aspects of the manufacturing process, from the early stages of design right through to the delivery of the product. What is QC (Quality Control)? Quality Control is a small part of Quality Assurance. It involves a series of checks, which take place on a product during the manufacturing process. The checks are carried out to ensure that each product meets the required standards. These checks are a crucial part of the manufacturing process and can take place at anytime. Possible checks may include: 1. 2. 3. 4. Checking the size of the product or component Checking for spelling mistakes Checking the consistency of the colour Checking the registration of the colours. How can I show that I’ve considered QA and QC in my project? One method of showing QA would be to design a flowchart building in quality control checks throughout the manufacturing stages. What is a flowchart and why use them? Flowcharts allow us to present a sequence of activities in a clear and informative manner; such as the manufacturing of a product to ensure quality control checks are made. Like many forms of communication, a need for standardisation is required in order for others to interpret the information. Flowcharts use a series of shapes to help communicate the information. Standardisation in flowcharts The lozenge shape illustrates the start & finish of the flowchart. The rectangle contains a process or task. The diamond shape represents a decision to be made. The parallelogram represents a point of input or a point of output. This shape represents a point of adjustment. designtechnology Criterion 2: Making (Quality Assurance and Quality Control - 2) Example 1 The example shown is very basic and could be more detailed (and effective). It does not take into account how much water to use and how long to leave the tea bag in the water. To obtain this information, the flowchart needs feedback loops. Feedback loops If a decision is needed to be made which results in a yes or no response then a feedback loop is added. Depending on the response, the flow may carry on or follow the path of the loop. If this is the case, then an adjustment must be made before asking the question again. An example of a more detailed and effective flowchart is given in example 2. designtechnology Criterion 3: Exemplar Flowchart for the phone’s packaging START 1. Setup A3 document in 2D Design Tools N Has the laser cut all the way through the material? Check document settings 19. Load board into the profile cutter and set the OPAS to to read the reg. marks 13. Insert guides to the correct position for each panel Y N Is the document A3? Check setting / cut again 12. Setup document in PhotoShop to the correct dimensions N Check settings and position of reg. marks Have all the reg. Marks Been read? 7. Remove cut profiles from the bed of the laser cutter 14. Design surface graphics Y Y 8. Assemble the profiles together using spray mount 20. Cut and score NET in using 2D Design tools and the profile cutter 15. Insert all the required information 2. Draw out inner profiles using 2D Design tools N N Are the inner profiles the correct size - and correct number? Are all the profiles Accurately aligned? Remove and reapply profiles Change the size / add more profiles N N Is all the required information included? Insert information Have all the lines been cut and scored? Cut and score again Y Y 3.Turn the cut lines to RED Y Y 9. Set up A3 document in 2D Design tools - include the 3 reg. marks 21. Glue the NET together using multi-purpose adhesive 16. Turn all the cut lines to RED and all the score lines to BLACK. N N Are all the lines the correct colours? Are the 3 reg. marks visible? Check settings of document Are all the lines the correct colour? Change the colour of the line 22. Slide the outer sleeve on the inner packaging N Alter colour of lines Y Y N Y 10. Measure the size of the inner packaging 4. Set up laser cuter to cut corrugated board 5. Focus the bed of the laser cutter on the A3 pieces of corrugated board 11. Draw out the NET for the for the outer sleeve in 2D Design Tools Y Y Is the NET visible? 6. Laser cut the corrugated board Y Does it fit? 17. Print the design to board without the NET N Is the NET the correct Size to fit the inner packaging? Y Adjust the size of the NET N 18. Mount the print out on to a sacrificial piece of board STOP Go back to stage 17 Go back to stage 10 CORPORATE TITLE HERE: FLOWCHART CRITERION 4 EVAL. & TEST. designtechnology Criterion 4: Testing and evaluating (Summative and Formative) Testing The testing procedure is an essential part of the design process. All products will have to undergo many tests before they are manufactured and released onto the market. We can break the testing procedure into two areas: physical testing and consumer testing (or asking the target audience), both should occur throughout the design process. Physical testing A physical test would be carried out to ensure the product is fit for purpose, meeting all the points listed on in the design criteria and the manufacturing specification. For example, a POS Display will have to be tested to ensure: • it has good stability; • it can be disassembled for postage; • it is strong and rigid. Consumer testing It is also important to gather opinions from the product’s intended users (the target audience). In industry, consumer tests are carried out on a selection of the target audience to obtain essential opinions. These tests normally involve a questionnaire or a simple ranking test. Consumers are asked if the product meets their needs and why. This helps the design team to improve the product’s function and aesthetics. How do I test and evaluate my ideas and artefacts? Evaluating is the process of critically and objectively questioning how well the design ideas or the final product meets the design criteria or the manufacturing specification. Testing and evaluating IS NOT a section which simply occurs at the end of the design process. Good testing and evaluating should appear at various stages throughout the design folder. We can break the evaluation process into two areas: formative testing and evaluating and summative testing and evaluating. Formative testing and evaluating Formative evaluating forms throughout the design process. Every time you make a decision or judgement about your work it should be in relation to the contents of your design criteria, manufacturing specification or your target audience's thoughts. Summative testing and evaluating Summative evaluating occurs at the end of the design process (summarising). It specifically judges how well the final product meets the design criteria or the manufacturing specification. For a detailed summative evaluation: • always write in third person (Don’t write: I think or I like); • always include sketches detailing how to impove the product; • answer every point listed in the design criteria or manufacturing specification; • always include the opinion of a third party - ideally the client or someone from the target audience; • compile a questionnaire to ask your target audience; • use photographs to support and describe aspects of the product; • refer to your modifications list to help explain why aspects of the product were changed. Evaluating how the product could be manufactured in industry At the end of the summative evaluation, consider how the product could be made (manufactured) on an industrial scale. Clearly their would need to be some modifications in order of this to occur. Simply, list these modifications and then comment how it would be produced commercially. For example: Which method of commercial printing would be used and why; how would the product be constructed commercially or which plastic manufacturing method would be used to produce the product and why. designtechnology Criterion 3: Exemplar Summative Evaluation I asked a series of questions relating to my original design criteria - to 20 people who fell into my target audience category. I used a series of closed question - containing a sliding scale: How well do you feel the model of the phone portrays the functions listed in the design criteria? 1. How well do you feel the model of the phone portrays the functions listed in the design criteria? One (Poor) Two (room for improvement Three (satisfactory) Four (good) 1 2 3 4 5 Five (excellent) How well do you feel the surface graphics of the packaging promote the phone and the eco concept? 2. How well do you feel the surface graphics of the packaging promote the phone and the eco concept? One (Poor) Two (room for improvement Three (satisfactory) Four (good) 1 2 3 4 5 Five (excellent) How well do you feel the packaging protects the phone packaged inside? 3. How well do you feel the packaging protects the phone packaged inside? One (Poor) Two (room for improvement Three (satisfactory) Four (good) 1 2 3 4 5 Five (excellent) How well do you think the shape packaging helps with packaging for transportation? 4. How well do you think the shape packaging helps with packaging for transportation? One (Poor) Two (room for improvement Three (satisfactory) Four (good) 1 2 3 4 5 Five (excellent) How well do you feel the phone meets the points listed under ‘aesthetics’? 5. How well do you feel the phone meets the points listed under ‘aesthetics’? One (Poor) Two (room for improvement Three (satisfactory) Four (good) 1 2 3 4 5 Five (excellent) Conclusion A third of the target audience felt I have ensured most of the functions on the model had been portrayed to a high level. However, some people felt it was a difficult criterion to meet – as I had only made a model. Conclusion The response in meeting this criterion was very high. The feedback for the surface graphics was very positive – with most target audience members scoring me ‘ excellent and good. Conclusion Most target audience members felt the packaging provided very good protection for the product inside – however, some felt the top section was lacking in protect – and this is where the screen will be. Conclusion Again, the feedback was excellent for this point. Keeping the shape of the packaging to a cuboid helped the product sit side-by-side in transportation. Conclusion Most of the target audience felt the device looked modern and fitted the geometric form – however, some argued the phone should look a bit more different – given it has an eco element. How well do you feel I have consider the ergonomics and anthropometrics of my target audience? 6. How well do you feel I have consider the ergonomics and anthropometrics of my target audience? One (Poor) Two (room for improvement Three (satisfactory) Four (good) 1 2 3 4 5 Five (excellent) How well do you feel I have included the ‘information’ listed in my original design criteria? 7. How well do you feel I have included the ‘information’ listed in my original design criteria? One (Poor) Two (room for improvement Three (satisfactory) Four (good) Five (excellent) 1 2 3 4 5 Conclusion The majority of the target audience liked the feel of the device in their hand. However. For a small number – they felt the device was a fraction too small. Conclusion The response to this question was a little mixed – as a number of points I had listed in my original design criteria aren’t present on the surface graphics of the packaging. This was a conscience decision – as I wanted a clean and uncluttered layout. designtechnology Criterion 3: Exemplar Summative Evaluation Function Aesthetics Dimensions Information The phone must: To ring people, send text, take photos, play music, check email, app capabilities and be totally recyclable From asking my target audience - it is clear the vast majority of them felt I have fu;filled this point on my design criteria. However, some people felt it was difficult to achieve and to comment on as the product was only a model. The product may be black or a very dark colour Phone size The product will measure approx. 80 x 40 x 15 The phone may include: The box must : Promote the phone The target audience was very impressed with the surface graphics - and commented that they communicated the ‘eco’ message - by the use of colour and imagery. I was pleased with the results however, having looked at the POS design were I applied a little twist to the design - I now feel this could have enhanced the packaging more. Protect the phone The target audience were very impressed with the use of a corrugated board inner packaging - which protected and held the device securely. However, the did comment on the thin layer of solidwhite board protecting the top opening of the inner packaging. I could solve this problem by including a layer of corrugated board on the inside of the outer sleeve. Package the phone for transportation I was please I had fulfilled this criteria. Using a standard shape for the packaging allows the packaging boxes to stand and stack easily minimising movement in transportation. The phone will be ‘based’ on a rectangular format I’d like the phone to be modern and sleek in appearance The majority of the target audience really liked the appearance of the device - commenting on how it fits with some of the successful brands and device currently on the market. This was one of the decisions I went with - do I making it over the top making a big statement that the device is eco friendly. Or do I tone the design down - to look like a modern, top end product. I took the decision with the later - however some of my target audience weren’t happy about this. •The name of the manufacturer I will need to consider the hand and finger sizes of my target audience This is important as they are going to be the people using the product - the product needs to be comfortable and to able to function with ease •Interface with icons •Signs an symbols The packaging may include: Packaging The packaging size will ultimately be decided by the size of the phone - however, I want to keep the amount of material needed to packaging the product down to an absolute minimum. •The name of the product •The name of the manufacturer •A barcode Overall, the target audince felt I had carefully considered the ergonomics and anthropometrics of the device. However some flet it was touching on the small side. If I was to modify the design - it would be increase the surface area of the screen which would provide bigger navigation buttons and better graphics. •The WEEE logo •The mobius loop •The CE logo •Address details •The website •The product features My target audience gave me a mixed response for the last category. It is clear why - as I haven’t included all the information I originally intended to include. As I was designing the surface graphics, it became clear that I was clustering up the design with too much information. I want the device to sit with the chosen brand (apple) - who have a clean, minimalist approach to their packaging. Instead, I prioritised the information - allowing the consumer to find the missing information on the website. CORPORATE TITLE HERE (EVALUATION) CORPORATE TITLE HERE (EVALUATION)