Al-Balqa' Applied University Faculty of Engineering Technology Mechanical Engineering Department First Semester 2015/2016 Course Name: Course Number: Pre-request: Instructor: Lecture Time: Metallurgy (30129233) (315019311) E. Dana Khadem Al-Jamea' (08:00-09:30 am) Mon., Wed. (09:30-11:00 am) Mon., Wed. Dr. Fadi Antoun (9:00-10:00 am) Sun., Tue., Thu. (11:00-12:00 am) Sun., Tue., Thu. Office Hours: (011:00-12:00 am) Wed. (01:00-2:00 am) Sun., Tue., Thu. E-mail Address: Dana.mkkj@fet.edu.jo Text book: An Introduction to Material science and Engineering, William D. Callister (8th edition) References: Material science and Metallurgy, Last edition, Herman W. Pollak Material science and Metallurgy, Last edition, O. P. Khanna Physical Metallurgy and the design of steel, Last edition, F. B. Pickering Introduction to Physical Metallurgy and the design of steel, Sidney H Anver Course short description: Physical and mechanical properties of metal. Ferrous alloys: Carbon steel, Alloy steel, Cast iron. Heat treatment of steel. Non-ferrous metals and their alloys. Course objective: To provide an introduction for the mechanical engineering students to the means and methodologies used by engineers in metallurgy. Student will be introduced to the main properties of various metals alloys and their use and selection. Subject Unit One: Introduction Unit Two: Mechanical Properties of Materials: Elasticity Plasticity Tensile Toughness Material testing (Stress, Strain, Hardness, Impact) Unit Three: Physical Properties of Materials: Specific Heat Thermal Expansion Lectures/ Week 0.5 2.0 1.0 Notes Melting Point Thermal and Electrical Conductivity Ferromagnetism and Paramagnetism. Unit Four: Iron Carbon Alloys: Iron-Carbon Properties Iron-carbon Equilibrium Diagram Transformation on heating & cooling in the 6.67%C Carbon steel - Effect of small quantities (additives) of (C, Si, Mn, P, S, O2, H2, N2) on the steel properties Cast iron - Effect of small quantities of (additives) of (Si, Mn, P, S, C) on cast iron properties - Types of cast iron. Unit Five: Heat treatment of steel: Austenite transformation as constant temperature Austenite transformation on a continuous cooling Grain size Effect of Austenite grain size on mechanical properties Annealing, Normalizing, Tempering hardening, Austempering Hardenability Surface hardening and surface modification. Unit Six: Alloy steel: Function of alloying elements in steel Classification of alloy steels Structural steel corrosion and scale resistance alloy steels Tool steels Spring steel High strength steel Heat resistance alloys Unit seven: Non-ferrous metals and their alloys: Copper Aluminum Nickel Magnesium Grading Policy: Projects and assignments: 10% Exams: - First Exam - Second Exam - Final Exam 20% 20% 50% 5.0 4.0 3.0 2.0