Introduction to Management Accounting ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -11 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Introduction to Management Accounting Chapter 4 Cost Management Systems and Activity-Based Costing ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -22 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Learning Objective 1 Cost Management System A cost management system (CMS) is a collection of tools and techniques that identifies how management’s decisions affect costs. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -33 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Cost Management System The primary purposes of a cost management system are to provide... cost information for strategic management decisions, cost information for operational control, and measure of inventory value and cost of goods sold for financial reporting. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -44 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Cost Accounting Systems Cost accounting is that part of the cost management system that measures costs for the purposes of management decision making and financial reporting. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -55 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Learning Objective 2 Cost Accounting System Cost accumulation: Collecting costs by some “natural” classification such as materials or labor Cost assignment: Tracing costs to one or more cost objectives ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -66 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Cost Accounting System Cost accumulation Material costs (metals) Cost assignment to cost objects 1. Departments 2. Activities Machining Department Activity Activity Activity Activity Cabinets 3. Products Finishing Department Activity Activity Activity Activity Cabinets Desks Desks Tables Tables ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -77 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Cost A cost is a sacrifice or giving up of resources for a particular purpose. Costs are frequently measured by the monetary units that must be paid for goods and services. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -88 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Cost Object A cost object (objective) is anything for which A separate measurement of costs is desired. Customers Departments Service Processing orders Product ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 44- -99 ©2008 Prentice Hall Business Publishing, Introduction to Management AccountingAccounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler Learning Objective 3 Direct, Indirect, and Unallocated Costs Direct costs can be identified specifically and exclusively with a given cost objective in an economically feasible way. Indirect costs cannot be identified specifically and exclusively With a given cost objective in an economically feasible way. Unallocated costs are recorded but not assigned to any cost object. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 10 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 10 Learning Objective 4 Cost Allocation Cost allocation is used to assign indirect costs to cost objects, in proportion to the cost object’s use of a particular cost-allocation base. A cost-allocation base is some measure of input or output that determines the amount of cost to be allocated to a particular cost object. An ideal cost-allocation base would measure how much of the particular cost is caused by the cost objective. Note the similarity of this definition to that of a cost driver—an output measure that causes costs. Therefore, most allocation bases are cost drivers. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 4- 11 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 11 Cost Allocation Cost allocations support a company’s CMS—the system providing cost measurements for strategic decision making, operational control, and external reporting. Four purposes of cost allocation: Predict the economic effects of strategic and operational control decisions. Provide desired motivation and to give feedback for performance evaluation. Compute income and asset valuations for financial reporting. Justify costs or obtain reimbursement. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 12 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 12 Cost Pool A cost pool is a group of individual costs that a company allocates to cost objects using a single cost-allocation base. 1. 2. 3. 4. 5. Accumulate indirect costs for a period of time. Select an allocation base for each cost pool, preferably a cost driver, that is, a measure that causes the costs in the cost pool. Measure the units of the cost-allocation base used for each cost object and compute the total units used for all cost objects. Determine the percentage of total cost-allocation base units used for each cost object. Multiply the percentage by the total costs in the cost pool to determine the cost allocated to each cost object. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 13 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 13 Cost Allocation Direct costs are physically traced to a cost object. Indirect costs are allocated using a cost-allocation base. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 14 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 14 Direct, Indirect, Unallocated Costs Statement of and Operating Income Li Company’s Statement of Operating Income ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 15 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 15 Learning Objective 5 Direct Material Costs Direct materials include the acquisition costs of all materials that a company identifies as a part of the manufactured goods. These costs are identified in an economically feasible way. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 16 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 16 Direct Labor Costs Direct Labor costs include the wages of all labor that can be traced specifically and exclusively to the manufactured goods in an economically feasible way. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 17 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 17 Indirect Production Costs (Manufacturing Overhead) Manufacturing overhead includes all costs associated with the production process that the company cannot be traced to the manufactured goods in an economically feasible way. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 18 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 18 Product Costs Product costs are costs identified with goods produced or purchased for resale. These costs first become part of the inventory on hand, sometimes called inventoriable costs. Inventoriable costs become expenses in the form of cost of goods sold only when the inventory is sold. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 19 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 19 Period Costs Period costs are deducted as expenses during the current period without going through an inventory stage. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 20 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 20 Learning Objective 6 Financial Statement Presentation – Merchandising Companies Merchandising Company (Retailer or Wholesaler) Sales Minus Product (Inventoriable) Costs Merchandise Purchases Merchandise Expiration Inventory Cost of Goods Sold (Expenses) Equals Gross Margin Minus Period Costs Selling Expenses and Administrative Expenses Equals Operating Income ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 21 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 21 Financial Statement Presentation – Manufacturing Companies Manufacturing Company Product (Inventoriable) Costs Direct Material Purchases Direct Labor Indirect Manufacturing Direct Material Inventory Finished Goods Inventory Work-inProcess Inventory Sales Minus Expiration Period Costs Cost of Goods Sold (Expenses) Equals Gross Margin Minus Selling Expenses and Administrative Expenses Equals Operating Income ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 22 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 22 Current Asset Sections of Balance Sheets Manufacturer Cash $ 4,000 Receivables 25,000 Subtotal $29,000 Finished goods 32,000 Work in process 22,000 Direct material 23,000 Total inventories $77,000 Other current assets 1,000 Total current assets $107,000 Retailer or Wholesaler Cash Receivables $ 4,000 25,000 Merchandise inventories Other current assets Total current assets 77,000 1,000 $107,000 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 23 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 23 Income Statement Presentation of Costs for a Manufacturer The manufacturer’s cost of goods produced and then sold is usually composed of the three major categories of cost: Direct materials Direct labor Indirect manufacturing ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 24 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 24 Income Statement Presentation of Costs for a Retailer The merchandiser’s cost of goods sold is usually composed of the purchase cost of items, including freight-in, that are acquired and then resold. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 25 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 25 Learning Objective 7 Traditional Costing System All Indirect Resources $220,000 All Unallocated Value Chain Costs $100,000 Cost Driver [Direct Labor Hours] Direct Materials For Pen Casings $22,500 Sales $360,000 Direct Labor For Pen Casings $135,000 Direct Materials For Cell Phone Casings $12,000 Sales $80,000 Direct Labor For Cell Phone Casings $15,000 Unallocated $00,000 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 26 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 26 Traditional Costing System Statement of Operating Income Traditional Cost Allocation System Pen Casings Sales Direct materials Direct labor Indirect manufacturing Gross profit Corporate expenses Operating loss Gross profit margin $440,000 34,500 150,000 220,000 $ 35,500 100,000 ($ 64,500) 8.07% Cell Phone Casings $360,000 22,500 135,000 198,000 $ 4,500 $80,000 12,000 15,000 22,000 $31,000 1.25% 38.75% ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 27 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 27 ABC System Plant and Machinery $180,000 Engineers and CAD Equipment $40,000 20% 75% All Unallocated Value Chain Costs $100,000 80% 25% Processing Activity $135,000 + 8,000 $143,000 Production Support Activity $45,000 +32,000 $77,000 Cost Driver [Direct Labor Hours] Direct Materials For Pen Casings $22,500 Sales $360,000 Direct Labor For Pen Casings $135,000 Cost Driver [Distinct Parts] Direct Materials For Cell Phone Casings $12,000 Sales $80,000 Direct Labor For Cell Phone Casings $15,000 Unallocated $00,000 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 28 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 28 Activity-Based Cost Allocation System External Reporting Sales Direct materials Direct labor Processing activity Production support activity Gross profit Corporate expenses Operating loss Gross profit margin $440,000 34,500 150,000 143,000 77,000 $ 35,500 100,000 ($ 64,500) 8.07% Internal Purposes Cell Pen Phone Casings Casings $360,000 22,500 135,000 128,700 15,400 $ 58,400 16.22% $80,000 12,000 15,000 14,300 61,600 ($22,900) (28.63%) ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 29 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 29 Learning Objective 8 Activity-Based Management ABM is using the output of an activity-based cost accounting system to aid strategic decision making and to improve operational control. A value-added cost is the cost of an activity that cannot be eliminated without affecting a product’s value to the customer. In contrast, nonvalue-added costs are costs that can be eliminated without affecting a product’s value to the customer. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 30 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 30 Activity-Based Management Benchmarking is the continuous process of comparing products, services, and activities to the best industry standards. Benchmarking is a tool to help an organization measure its competitive posture. Benchmarks can come from within the organization, from competing organizations, or from other organizations having similar processes. ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 31 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 31 Benefits of Activity-Based Costing and Management Systems Companies adopt ABC systems to: set an optimal product mix to estimate profit margins of new products determine consumption of company’s shared resources keep pace with new product techniques and technological changes decrease the costs associated with bad decisions take advantage of reduced cost of ABC systems due to computer technology ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 32 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 32 Design of a Traditional Costing System ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 33 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 33 Learning Objective 9 Design of an Activity-Based Cost Accounting System Determine the key components of the cost accounting system. Cost objectives Key activities Resources Related cost drivers ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 34 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 34 Design of an Activity-Based Cost Accounting System Key Activity Account billing Bill verification Account inquiry Correspondence Other activities Cost Driver Number or printed pages Number of accounts verified Number of inquiries Number of letters Number of printed pages ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 35 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 35 Design of an Activity-Based Cost Accounting System Determine the relationships among cost objectives,activities, and resources. Activity Performed Resource Used to Perform Activity Account Inquiry Activity Supervisor 40% Account inquiry labor 90 Billing labor Verification labor Paper Computer 45 Telecommunications 90 Occupancy 65 Printing machines All other department resources Correspondence Activity 10% 10 Billing Activity Verification Activity 30% 30 5 100 35 5 15 90 All Other Activities 20% 70 100 10 5 10 20 5 100 Total 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 36 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 36 Design of an Activity-Based Cost Accounting System Collect relevant data concerning costs and the physical flow of the cost-driver units among resources and activities. Number of Cost Driver Units Activity Cost Driver Units Account inquiry Inquiries Correspondence Letters Bill printing Printed pages Verification Accounts verified Other activities Printed pages Residential Commercial Total 20,000 5,000 25,000 1,800 1,000 2,800 120,000 40,000 160,000 20,000 20,000 40,000 160,000 120,000 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 37 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 37 Design of an Activity-Based Cost Accounting System Calculate and interpret the new activity-based information. Determine the traceable costs for each of the activity cost pools. Determine the activity-based cost per account for each customer class ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 38 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 38 Design of an Activity-Based Cost Accounting System Total traceable costs for the 5 activity cost pools. Activity Cost Pool Cost (from Account slide 4-33) Inquiry Correspondence Billing Verification $ 33,600 $ 13,440* $ 3,360** $ 10,080*** Resource Supervisors Account inquiry labor 173,460 156,114 Billing labor 56,250 Verification labor 11,250 Paper 7,320 Computer 178,000 80,100 Telecommunication 58,520 52,668 Occupancy 47,000 30,550 Printers 55,000 Other resources 67,100 Total traceable cost $687,500 $332,872 Other $ 6,720**** 17,346 16,875 8,900 7,320 62,300 2,750 7,050 49,500 $32,356 $153,125 $39,375 11,250 17,800 8,900 5,852 9,400 2,750 67,100 $68,425 $100,722 *From slides 33 and 36, account inquiry activity uses 40% of the supervisor resource. So the allocation is 40% × $33,600 = $13,440. **10% × $33,600 ***30% × $33,600 ****20% × $33,600 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 39 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 39 Design of an Activity-Based Cost Accounting System Activity-based cost per account for each customer class Activity (Driver Units) Account inquiry (inquiries) Correspondence (letters) Account billing (printed pages) Bill verification (accounts verified) Other activities (printed pages) Account inquiry Correspondence Account billing Bill verification Other activities Total cost Number of accounts Cost per account Cost per account, traditional system from slide 33 Cost per Driver Unit $13.314880 $11.555714 $ 0.957031 $ 3.421250 $ 0.629513 Driver Costs Total Number of Traceable Costs Driver Units (from Exhibit 4-12) (From Exhibit 4-11) (1) (2) $332,872 25,000 Inquiries 32,356 2,800 Letters 153,125 160,000 Printed pages 68,425 20,000 Accounts verified 100,722 160,000 Printed pages Cost per Customer Class Residential Commercial Number of Number of Driver Units Cost Driver Units 20,000 Inquiries $266,298 5,000 Inquiries 1,800 Letters 20,800 1,000 Letters 120,000 Pages 114,844 40,000 Pages 20,000 Accts. 120,000 Pages 75,541 40,000 pages $477,483 120,000 $ 3.98 $ 4.58 Cost per Driver Unit (1) ÷ (2) $13,314880 $11.555714 $ 0.957031 $ 3.421250 $ 0.629513 Cost $ 66,574 11,556 38,281 68,425 25,181 $210,017 20,000 $ 10.50 $ 6.88 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 40 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 40 Strategic Decisions, Operational Cost Control, and ABM Outsourcing Reducing operating costs Identifying nonvalue-added activities Improving both strategic and operational decisions ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 41 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 41 The End End of Chapter 4 ©2005 Prentice Hall Business Publishing, Introduction to Management 13/e, Horngren/Sundem/Stratton 4 -4 42 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler - 42