Introduction to Management Accounting Chapter 13 Accounting for Overhead Costs ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 1 Learning Objective 1 Accounting for Factory Overhead Methods for assigning overhead costs to the products is an important part of accurately measuring product costs. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 2 Budgeted Overhead Application Rates 1. 2. 3. 4. 5. Select one or more cost drivers. Prepare a factory overhead budget. Compute the factory overhead rate. Obtain actual cost-driver data. Apply the budgeted overhead to the products. 6. Account for any differences between the amount of actual and applied overhead. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 3 Budgeted Overhead Application Rates Overhead rates are budgeted; they are estimates. The budgeted rates are used to apply overhead based on actual events. Budgeted overhead application rate = Total budgeted factory overhead ÷ Total budgeted amount of cost driver ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 4 Illustration of Overhead Application Enriquez Machine Parts Company selects a single costallocation in each department for applying overhead, machine hours in machining and direct-labor in assembly. The company’s budgeted manufacturing overhead for the machining department is $277,800. Budgeted machine hours are 69,450. The budgeted overhead application rate is: $277,800 ÷ 69,450 = $4 per machine hour ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 5 Illustration of Overhead Application Suppose that at the end of the year Enriquez had used 70,000 hours in Machining. How much overhead was applied to Machining? ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 6 Learning Objective 2 Choice of Cost-Allocation Bases No one cost –allocation base is right for all situations. The accountant’s goal is to find the costallocation base that best links cause and effect. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 7 Choice of Cost-Allocation Bases A separate cost pool should be Identified for each cost-allocation base. Base 1 Pool 1 Base 2 Pool 2 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 8 Learning Objective 3 Normalized Overhead Rates “Normal” product costs include an average or normalized chunk of overhead. Actual direct material + Actual direct labor + Normal applied overhead = Cost of manufactured product ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 9 Disposing of Underapplied or Overapplied Overhead Suppose that Enriquez applied $375,000 to its products. Also, suppose that Enriquez actually incurred $392,000 of actual manufacturing overhead during the year. $392,000 actual –375,000 applied $ 17,000 Underapplied The $375,000 becomes part of Cost of Goods Sold when the product is sold. The $17,000 must also become an expense. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 10 Disposing of Underapplied or Overapplied Overhead The applied overhead is $17,000 less than the amount incurred. It is: Overapplied overhead occurs when the amount applied exceeds the amount incurred. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 11 Immediate Write-Off This method regards the $17,000 as a reduction in current income and adds it to Cost of Goods Sold. Manufacturing Overhead 375,000 392,000 17,000 0 Applied Overhead (Budgeted) Cost of Goods Sold Incurred Overhead (Actual) 17,000 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 12 Prorating Among Inventories This method prorates the $17,000 of underapplied overhead to Work-In Process (WIP), Finished Goods, and Cost of Goods Sold accounts assuming the following ending account balances: Work-in-Process Inventory Finished Goods Inventory Cost of Goods Sold Total $ 155,000 32,000 2,480,000 $2,667,000 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 13 Prorating Among Inventories $17,000 × 155/2,667 = 988 to Work-in-Process Inventory $17,000 × 32/2,667 = $204 to Finished Goods Inventory $17,000 × 2,480/2,667 = $15,808 to Cost of Goods Sold ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 14 Variable and Fixed Application Rates The presence of fixed costs is a major reason of costing difficulties. Some companies distinguish between variable overhead and fixed overhead for product costing. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 15 Variable Versus Absorption Costing Variable costing excludes fixed manufacturing overhead from the cost of products. Variable costing Absorption costing Absorption costing includes fixed manufacturing overhead in the cost of products. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 16 Facts and Illustration Basic Production Data at Standard Cost Direct material Direct labor Variable manufacturing overhead Standard variable costs per unit $205 75 20 $300 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 17 Facts and Illustration The annual budget for fixed manufacturing overhead is $1,500,000 Budgeted production is 15,000 computers. Sales price = $500 per unit $20 per computer is variable overhead. Fixed S&A expenses = $650,000 Sales commissions = 5% of dollar sales ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 18 Facts and Illustration Units Opening inventory Production Sales Ending inventory 20X7 20X8 – 17,000 14,000 3,000 3,000 14,000 16,000 1,000 There are no variances from the standard variable manufacturing costs, and the actual fixed manufacturing overhead incurred is exactly $1,500,000. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 19 Learning Objective 4 Variable- Costing Method Cost of Goods Sold (thousands of dollars) Variable expenses: Variable manufacturing cost of goods sold Opening inventory, at standard costs of $300 Add: variable cost of goods manufactured at standard, 17,000 and 14,000 units Available for sale, 17,000 units Ending inventory, at $300 Variable manufacturing cost of goods sold 20X7 – 20X8 $ 900 5100 5100 900¹ $4200 4200 5100 300² $4800 ¹3,000 units × $300 = $900,000 ²1,000 units × $300 = $300,000 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 20 Variable-Costing Method Comparative Income Statement (thousands of dollars) Sales, 14,000 and 16,000 units Variable expenses: Variable manufacturing cost of goods sold Variable selling expenses, at 5% of dollar sales Contribution margin Fixed expenses: Fixed factory overhead Fixed selling and admin. expenses Operating income, variable costing 1 20X7 $7,000 42001 20X8 $8,000 48001 350 $2,450 400 $2,800 $1,500 650 $ 300 $1,500 650 $ 650 from Cost of Goods Sold previous calculation ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 21 Fixed-Overhead Rate The fixed-overhead rate is the amount of fixed manufacturing overhead applied to each unit of production. budgeted fixed manufacturing overhead Fixed overhead rate = expected volume of production $1,500,000 ÷ 15,000 = $100 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 22 Learning Objective 5 Absorption-Costing Method Cost of Goods Sold (thousands of dollars) 20X7 Beginning inventory Add: Cost of goods manufactured at standard, of $400* Available for sale Deduct: Ending inventory Cost of goods sold, at standard *Variable cost Fixed cost Standard absorption cost 20X8 $ – $1,200 6,800 $6,800 1,200 $5,600 5,600 $6,800 400 $6,400 $300 100 $400 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 23 Absorption-Costing Method Comparative Income Statement (thousands of dollars) Sales Cost of goods sold, at standard Gross profit at standard Production-volume variance* Gross margin or gross profit “actual” Selling and administrative expenses Operating income, variable costing 20X7 $7,000 5,6001 $1,400 200 F $1,600 1,000 $ 600 20X8 $8,000 6,4001 $1,600 100 U $1,500 1,050 $ 450 *Based on expected volume of production of 15,000 units: 20X7: (17,000 – 15,000) × $100 = $200,000 F 20X8: (14,000 – 15,000) × $100 = $100,000 U 1From Cost of Goods Sold previous calculation ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 24 Learning Objective 6 Production-Volume Variance A production-volume variance appears when actual production deviates from the expected volume of production used in computing the fixed overhead rate. Production-volume variance = (actual volume – expected volume) X fixed overhead rate In practice, the production-volume variance is usually called simply the volume variance. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 25 Production-Volume Variance There is no production-volume variance for variable overhead. The production-volume variance for fixed overhead arises because of the conflict between accounting for control (flexible budgets) and accounting for product costing (applied rates). A flexible budget for fixed overhead is a lump-sum budgeted amount; volume does not affect it. However, applied fixed cost depends on actual volume. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 26 Variable Costing and Absorption Costing The difference between income reported under these two methods is entirely due to the treatment of fixed manufacturing costs. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 27 Variable Costing and Absorption Costing On a variable-costing income statement, costs are separated into the major categories of fixed and variable. Revenue less all variable costs (both manufacturing and non-manufacturing) is the contribution margin. On an absorption-costing income statement, costs are separated into the major categories of manufacturing and non-manufacturing. Revenue less manufacturing costs (both fixed and variable) is gross profit or gross margin. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 28 Learning Objective 7 Why Use Variable Costing? One reason is that absorption-costing income is affected by production volume while variable-costing income is not. Another reason is based on which system the company believes gives a better signal about performance. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 29 Flexible-Budget Variances All variances other than the production-volume variance are essentially flexible-budget variances. All other variances appear on both variableand absorption-costing income statements. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 30 Flexible-Budget Variances Flexible-budget variances measure components of the differences between actual amounts and the flexible-budget amounts for the output achieved. Flexible budgets are primarily designed to assist planning and control rather than product costing. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 31 Effects of Sales and Production on Reported Income Production > Sales Variable costing income is lower than absorption income. Production < Sales Variable costing income is higher than absorption income. ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 32 The End End of Chapter 13 ©2008 Prentice Hall Business Publishing, Introduction to Management Accounting 14/e, Horngren/Sundem/Stratton/Schatzberg/Burgstahler 13 - 33