A Value Chain on Linseed: Processing and Value Addition for Profitability NAIP component II CPI Centre Mr. Ramesh Rawal BAIF, Pune Dr. Bodhankar BVU, Pune Ms. Manapure PDKV, Akola Industrial Partner Mr. Madhu Nair Ensigns Diet Care Pvt. Ltd. Pune NAIP II Annual Workshop March 2013 Project details Starting Date: June 10, 2009 Completion date: June 30, 2012 Extension up to: June 2013 Sanctioned Budget: 345 Lakh Sanctioned Funds Partners budget Released BAIF PDKV BVU Total 62.61 19.02 14.06 95.69 2012-13 14.35 4.27 1.46 20.07 Funds Utilized 12.47 7.34 5.44 25.25 Sanctioned Funds budget Released Cumulative 155.89 105.12 116.96 146.11 72.37 59.96 345.22 311.19 Funds Utilized Dec 2012 89.24 98.24 59.27 246.75 Objectives Objectives 1. Identification and introduction of high yielding and resistant varieties of linseed crop 2. Processing of linseed crop for Omega 3 oil and omega-3 by-products. 3. Recovery of lignan from linseed cake for pharma application Website: www.baifnaip.org.in Technical Progress Output Deliverables Plan Introduction of high yield varieties of Linseed – NL 97 and NL 260 Seed production 300 Acre Achievements 325 acres So far 600 farmers directly benefited 80 farmers 80 farmers – 750 qt seed produced in Rabi 2011-12 Revenue Generation from sale of seed: Rs. 1.38 lakh Before Intervention After Intervention Technical Progress Output Deliverables Screening of Linseed varieties for Omega-3 & SDG Plan Achievements 50 varieties 51 varieties Omega-3 (%) 1. Varieties with highest % of Omega 3 EC-541221 2. EC-541199 60.49 3. EC-541208 59.26 4. EC-541209 59.59 5. EC-541219 59.92 6. PKV-NL-260 55.50 No. 66.13 Technical Progress Output Deliverables Targets Achievements Alphalite Omega-3 Soft Gel Flax Forte Biscuits Alphalite Flax Seed Oil Mega + Egg Mega+egg powder Omega-3 chicken Products Commercialized by Ensigns Diet Care Ltd Linseed processing for Omega 3 products Omega-3 byproducts Omega-3 soft gel capsules Omega-3 Oil Revenue Generation No Product 1 2 3 4 5 6 Omega 3 Flax seed oil Omega 3 Eggs Eggs Powder Omega 3 Fortifier Alpha Lite 500mg Soft gel Alpha Liteflax seed Total Total Revenue Rs. (Lakh) 4.90 103.88 1.00 1.70 10.66 0.70 122.84 Impact-Improved package of linseed Parameters Traditional Practice Improved Practice Productivity 235Kg/ha 820 Kg/ha Income (Rs.) Work-days Rs.8,930/- Rs.31,160/80 + 90/ha (Seed production) 80/ha Farmers: Now preferring over wheat and gram in Rabi in Vidarbha Benefits of Omega 3 fortified food products Chicken feed (Layer) Incorporates over 250 mg Omega 3 per egg Omega 3 eggs Better consumer acceptability : HEALTHY EGGS Provides 55-60% vegetarian Omega 3 Omega 3 Oil and Soft gel Omega 3 biscuits Chicken feed (Broiler) Omega 3 Chicken Provides Omega 3 and SDG for health beyond 40 Enriches chicken over 150 mg Omega 3 per 100 g Healthy Chicken with Better texture, tenderness, Juiciness Market Access/Status of innovation progress Products in offing Omega 3 enriched chicken feed Omega 3 chicken Incorporates over 250 mg Omega 3 per egg. Successful lab and field trials for omega 3 chicken - scored better on texture, tenderness and juiciness SDG - Secoisolaricinol diglucoside Very highly purified SDG with potent (Product from linseed cake) anti-atherosclerotic, anti-metastatic (breast cancer activity) has been isolated from Linseed cake (H) (Further research in progress) Omega-3 chicken feed Omega-3 Chicken Steps for Sustainability • Capacity building of the farmers for seed production of linseed: • Sufficient quantity of certified seed of improved variety PKV NL260 to ensure high productivity and production potential. • Revenue from Seed sale for seed production for sustainability of Rs. 1.38/- (2009 – 2013) will be used as sustainability fund. • Quality control (QC) and Quality assurance (QA) of omega 3 oil and omega 3 products • Advertising of Omega-3 products for public to create awareness among potential consumers • Ensure buyback guarantee with 5% more than market price