National Urban Search & Rescue Response System Structural Collapse Technician Training Structural Collapse Technician Training – Ver 3.1 Module : 4 – Part c Lifting & Moving Critical Angles Concrete Anchor Sys Lifting Equipment & Techniques Cranes & Rigging Jan08 9Jul12 SCT4- c Slide 1 National Urban Search & Rescue Response System Structural Collapse Technician Training Critical Angles SCT4- c Slide 2 National Urban Search & Rescue Response System Structural Collapse Technician Training Critical Angle Considerations 120 DEGREES Load 500 lbs.. 120 degrees is 1/3 of a 360 degree circle Too Flat of Angle for Heavy Lifting SCT4- c Slide 3 National Urban Search & Rescue Response System Structural Collapse Technician Training Critical Angle Considerations Bigger Angle Reduces Horizontal Force in Anchors and Tension Force in Sling Smaller Angle Increases Horizontal Force in Anchors and Tension in Sling SCT4- c Slide 4 National Urban Search & Rescue Response System Structural Collapse Technician Training 500lb 500lb Effects Of Sling Angles 0 lb 288 lb 500 lb 866 lb 1000lb 1000lb 1000lb 1000lb 90 deg 60 deg 45 deg 30 deg As the angle gets flatter, more horizontal force (compression) is generated at the top of the Load In order to provide the same (500 lb) vertical lift, the sling tension becomes larger, since it must lift + compress the load (or spreader bar) SCT4- c Slide 5 National Urban Search & Rescue Response System Structural Collapse Technician Training Compensating for Loading Steeper Angles for Faster Currents When In Doubt, Let It Out SCT4- c Slide 6 National Urban Search & Rescue Response System Structural Collapse Technician Training Concrete Anchors Systems Wedge Anchors Concrete Screws Through Bolts Undercut Anchors SCT4- c Slide 7 National Urban Search & Rescue Response System Structural Collapse Technician Training Wedge Anchors Torque controlled, expansion anchors require clean, proper sized holes, set with Torque Wrench. Have Reduced Capacity in Cracked Concrete SCT4- c Slide 8 National Urban Search & Rescue Response System Structural Collapse Technician Training Small Concrete Screws Hilti, Simpson or Topcon Use 1/4” to connect devices - Smartlevels Need drill & driver drill bit in each box use Std. hex driver Use 1/4” x 1 1/4” for connecting devices I” embedment 175 lb tension 350 lb shear (design load) SCT4- c Slide 9 National Urban Search & Rescue Response System Structural Collapse Technician Training Larger Concrete Screws Size 3/8”, 1/2”, & 5/8”” May use instead of wedge anchors for light lifting More of Undercut Anchor Should work better in cracked concrete Need drill and impact driver Simpson & Hilti easy to drive, but requires deep penetration Tension or Shear 3/8” screw w/ 3 3/4” embed has strength similar to 1/2” wedge anchors (2000lb Ten & Shear) SCT4- c Slide 10 National Urban Search & Rescue Response System Structural Collapse Technician Training Through Bolt Simplest and best but not often possible Bolt or rod with double nuts and a large washer SCT4- c Slide 11 National Urban Search & Rescue Response System Structural Collapse Technician Training Undercut Anchors Requires precision hole w / special bit. when bolt is tightened, prongs extend from bolt to bear on enlarged surface of hole Not Practical for US&R SCT4- c Slide 12 National Urban Search & Rescue Response System Structural Collapse Technician Training Spacing & edge distance Min edge distance = 6 x diameter of bolt Min spacing = 12 x diameter of bolt Min depth = 6 dia x diameter of bolt Better depth = 9 dia x diameter of bolt SCT4- c Slide 13 National Urban Search & Rescue Response System Structural Collapse Technician Training Strength Reducers Cracks Too close to edge Overlap cones - too close spacing SCT4- c Slide 14 National Urban Search & Rescue Response System Structural Collapse Technician Training Ultimate Load vs Design Load Working load = Allowable working load Working load = Design Load Design load = 1/4 ultimate load Design load = 1/5 ultimate for moving systems Proof load = 2 x working load (Most MFRs do not use the term “Safe”) SCT4- c Slide 15 National Urban Search & Rescue Response System Structural Collapse Technician Training Installation Hole size very important Use metal detector to avoid rebar Need to clean holes, especially for epoxy Torque all expansion bolts = test Adhesive anchors require very clean hole, set time, and limited vibration Acrylic, get initial set in 7 min & full cure in 35 min. at 60 degrees F Also Acrylic can be set under water and at 0 degrees F Concrete screws require drill bit & driver SCT4- c Slide 16 National Urban Search & Rescue Response System Structural Collapse Technician Training Installation of Hoist Ring & Wedge Anchor SCT4- c Slide 17 National Urban Search & Rescue Response System Structural Collapse Technician Training Hammer Anchor into place Make sure that hammer strikes nut, not top of anchor SCT4- c Slide 18 National Urban Search & Rescue Response System Structural Collapse Technician Training Torque Anchor To 50 Ft-lb SCT4- c Slide 19 National Urban Search & Rescue Response System Structural Collapse Technician Training Difficult to know the concrete’s ability to hold itself, use caution when using bolts. SCT4- c Slide 20 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting Devices Steel Swivel Hoist Rings/Hooks Eye Nuts Steel Angles Used only when a better way of connecting to concrete is not available. (Sling, strap, or wire rope choker is not practical). SCT4- c Slide 21 National Urban Search & Rescue Response System Structural Collapse Technician Training Steel Swivel Hoist Rings SCT4- c Slide 22 National Urban Search & Rescue Response System Structural Collapse Technician Training Steel Swivel Hoist Rings Pivot 180 deg & swivel 360 deg Usually are proof load tested Use with wedge anchor Remove machine bolt (replace after use) Torque required for wedge anchor is greater than torque listed for Hoist Ring but works fine for better quality Hoist Ring. Don’t buy Hoist Rings w/o testing them, (buy only from known manufacturer) SCT4- c Slide 23 National Urban Search & Rescue Response System Structural Collapse Technician Training Swivel Hooks Use with shackles to create connection points. Prevents load from spinning, twisting sling legs SCT4- c Slide 24 National Urban Search & Rescue Response System Structural Collapse Technician Training Eye Nuts Attach over nut of installed wedge anchor Load in tension only (within 15 deg.) Capacity determined by anchor and depth Tightened eye to nut SCT4- c Slide 25 National Urban Search & Rescue Response System Structural Collapse Technician Training Eye Nut Strength Reductions (not the shackle) 30% strength at 45 deg 0% strength at 90 deg Not Recommended 100% strength at 0 deg SCT4- c Slide 26 National Urban Search & Rescue Response System Structural Collapse Technician Training Steel Angles Must be engineered Need minimum of two anchor bolts Use only if other methods are not available Two -1/2” wedge anchors 2000lb 1” hole L3x3x1/2x0-9 9/16” holes 6” 1 1/2” Could use 2-3/8 x 4” concrete screws, 2000lb lift SCT4- c Slide 27 National Urban Search & Rescue Response System Structural Collapse Technician Training Steel Tee Use with 1/2”x 5 ½ ” Wedge Anchors or 3/8”x 4” Screws Best for tension loads but may be loaded in shear as shown 2000lb * 1 ½” 2000lb 13/16” hole WT3x7.5x0-4 2- ½”x 5 ½” Wedge Anch. in 9/16” holes 3 ½” * = value of wedge anch is reduced due to spacing SCT4- c Slide 28 National Urban Search & Rescue Response System Structural Collapse Technician Training Rigging Tools SCT4- c Slide 29 National Urban Search & Rescue Response System Structural Collapse Technician Training Wire Rope Terms Wire rope Strand Rope core: FC, IWRC, WSC wire SCT4- c Slide 30 National Urban Search & Rescue Response System Structural Collapse Technician Training Wire Rope Inspection Should be done on regular basis Check for: Broken wires - depends on location Crushed strands Kinks, bird caging, & protruding core Stretch, diameter reduction Abrasion and corrosion Fatigue and electric arc SCT4- c Slide 31 National Urban Search & Rescue Response System Structural Collapse Technician Training Wire Rope: Discard Conditions Kinks Bird Cage Popped Core SCT4- c Slide 32 National Urban Search & Rescue Response System Structural Collapse Technician Training Wire Rope: Discard Conditions Core failure lay angle increases strands bind and take oval shape Rope stretch reduce diameter and increase lay SCT4- c Slide 33 National Urban Search & Rescue Response System Structural Collapse Technician Training Wire Rope Loop Terminations Wire Rope Clips U bolt & Fist Grip Flemish Eye Fold Back Eye (95%) (Don’t use for lifting) (80%) SCT4- c Slide 34 National Urban Search & Rescue Response System Structural Collapse Technician Training Cable Clips – and Thimbles One clip width Need Seizing at rope end Clips are installed in succession & torqued per Manufacturers Instructions. Example shows loop end w/ & w/o thimble. SCT4- c Slide 35 National Urban Search & Rescue Response System Structural Collapse Technician Training Cable Clip - Installation Turn back, place 1st clip & tighten 2nd clip only snug Place other clips at equal spacing Apply tension and tighten clips See Crosby Panel 16 Recheck nut torque after initial operations SCT4- c Slide 36 National Urban Search & Rescue Response System Structural Collapse Technician Training Chain Sling Identification There are two types of Alloy Lifting Chain Grade 8 & Grade 10 Marking; A, T, 8, 80, or 800, for 10 mark = 10 or 100 Only use these grades of chains for US&R Lifting SCT4- c Slide 37 National Urban Search & Rescue Response System Structural Collapse Technician Training Chain Sling Problems Chain stretch Twisted links Gouged links SCT4- c Slide 38 National Urban Search & Rescue Response System Structural Collapse Technician Training Nylon & Polyester Web Slings Unilink fittings Triangle and choker fittings Triangle fittings both ends Flat eye on both ends Twisted eye on both ends Endless (grommet) Endless with reverse eyes Note tag SCT4- c Slide 39 National Urban Search & Rescue Response System Structural Collapse Technician Training Synthetic Slings Web and Round SCT4- c Slide 40 National Urban Search & Rescue Response System Structural Collapse Technician Training Synthetic Sling Types Nylon. General purpose, unaffected by grease & oil, many chemicals except acids. Loose 15% strength when wet. Polyester. Unaffected by most chemicals including mild acid and water. Disintegrate in sulfuric acid. Aramid, Kevlar, Dacron, Nomex. Resistant to most weak chemicals. High density polyethylene. Resistant to most chemicals. SCT4- c Slide 41 National Urban Search & Rescue Response System Structural Collapse Technician Training Synthetic Slings Must include manufacturer’s sewn on tag Gives fiber type and safe working load Provided with protective cover - seamless Use corner protection Need careful inspection Do stretch - up to 10% ; polyethylene = 1% Very light weight and easy to use Minimize twisting & spinning during lifting SCT4- c Slide 42 National Urban Search & Rescue Response System Structural Collapse Technician Training Sling Arrangements Single vertical hitch Basket hitch Choker hitch Double basket hitch Double choker hitch Bridle hitch SCT4- c Slide 43 National Urban Search & Rescue Response System Structural Collapse Technician Training Sling Hitch Types Vertical 1 X cap Basket 2 X cap Choker 3/4 X cap Capacities assuming sling angle = 90 deg (vertical) SCT4- c Slide 44 National Urban Search & Rescue Response System Structural Collapse Technician Training Single Basket Hitch Most efficient when H is as large as L (When legs are near Vertical) SCT4- c Slide 45 National Urban Search & Rescue Response System Structural Collapse Technician Training Double Basket Hitch Much better Control of Load SCT4- c Slide 46 National Urban Search & Rescue Response System Structural Collapse Technician Training Single Choker Hitch Endless, synthetic round sling Gives same effect as a Double Choker SCT4- c Slide 47 National Urban Search & Rescue Response System Structural Collapse Technician Training Double Choker Hitch Enclosed angle should not be more than 90 deg for all Chokers Much better Control of Load SCT4- c Slide 48 National Urban Search & Rescue Response System Structural Collapse Technician Training Wire Rope/Chain Tighteners Turnbuckle Load Binder SCT4- c Slide 49 National Urban Search & Rescue Response System Structural Collapse Technician Training Portable Cable Winch Come a Long Safety Issues Working Load = 1.5 to 3 tons Inspect carefully Do not use Handle Extender SCT4- c Slide 50 National Urban Search & Rescue Response System Structural Collapse Technician Training Grip - Hoist TU-32 4,000 pound capacity uses 7/16 wire rope TU-28 8,000 pound capacity uses 5/8 rope SCT4- c Slide 51 National Urban Search & Rescue Response System Structural Collapse Technician Training Chain Hoists, Falls, & Ratchet Levers Up to 6 ton wt to 80 lb Up to 5 ton Up to 6 ton wt to 84 lb wt to 46 lb SCT4- c Slide 52 National Urban Search & Rescue Response System Structural Collapse Technician Training Turnbuckles Eye Jaw Hook Hook end is from 1/2 to 2/3 as strong as EYE S.F.=5, Take-up = 24”max, Need Inspect SCT4- c Slide 53 National Urban Search & Rescue Response System Structural Collapse Technician Training Shackle Types Used for straight pulls & chokers Screw Pin Round Pin Use these mostly hard to place key Safety Type Screw Pin Too slow & Chain Type danger of wrong bolt Also is special Screw Pin Type for Synthetic Slings SCT4- c Slide 54 National Urban Search & Rescue Response System Structural Collapse Technician Training Shackles SCT4- c Slide 55 National Urban Search & Rescue Response System Structural Collapse Technician Training Shackle at Hook or Choker Washers can be used as spacers at hook hangs more evenly YES - pin can’t roll under load NO - moving rope can unscrew pin SCT4- c Slide 56 National Urban Search & Rescue Response System Structural Collapse Technician Training Incorrect Uses of Shackles SCT4- c Slide 57 National Urban Search & Rescue Response System Structural Collapse Technician Training CRANES SCT4- c Slide 58 National Urban Search & Rescue Response System Structural Collapse Technician Training Cranes used for Collapse Rescue Pre-incident information. List of resources available in your area. Develop a telephone call-up list. Know projected response times. SCT4- c Slide 59 National Urban Search & Rescue Response System Structural Collapse Technician Training Cranes used for Collapse Rescue Hydraulic Truck Crane Rough Terrain Crane Lattice Boom Cranes Truck Mounted Crawler Mounted Need 1000’ square feet of area to operate most cranes. (35’ x 35’) Need much larger area to setup most larger cranes Especially Lattice Boom Cranes Crawlers require most space since they arrive with many trucks SCT4- c Slide 60 National Urban Search & Rescue Response System Structural Collapse Technician Training Hydraulic Cranes On mobile chassis Some AWD & AWS Uses outriggers Self-contained Fast to set up Rated by lifting capacity in tons At 10 ft radius Variable length boom SCT4- c Slide 61 National Urban Search & Rescue Response System Structural Collapse Technician Training Rough Terrain Cranes Referred to as RT or pick and carry crane Have “on rubber” capacity rating Are trucked to site More adapt to traveling on uneven surfaces Need to be level to lift SCT4- c Slide 62 National Urban Search & Rescue Response System Structural Collapse Technician Training Lattice Boom Cranes Conventional Components usually hauled on several trucks Rigging Jib Counterweight Boom Determine boom length at initial setup May be Truck or Crawler SCT4- c Slide 63 National Urban Search & Rescue Response System Structural Collapse Technician Training Crane is Complex Machine - Internally Maximum lifting capacity is reduced the farther the crane is from the load. Cranes are considered complex machines that combine multiple simple machines. SCT4- c Slide 64 National Urban Search & Rescue Response System Structural Collapse Technician Training Crane Stability - Simple Lever L1 x W1 L2 X W2 Big Weight x Small Dist. = Small Load x Big Dist. (Resisting Moment) (Load Moment) SCT4- c Slide 65 National Urban Search & Rescue Response System Structural Collapse Technician Training Lattice Boom Crane Change of Direction Pulleys Counter Weight Main/Traveling Block SCT4- c Slide 66 National Urban Search & Rescue Response System Structural Collapse Technician Training Rescue / Crane Operations SCT4- c Slide 67 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting Quadrants Over Front, Sides, Rear May have different ratings (some are same 360 deg) Cranes ability to counter balance Similar to a Load Chart for Aerial Ladder Truck Over Front Over Front Over Side Over Side Over Rear On O.Riggers Over Side Over Side Over Rear On Rubber SCT4- c Slide 68 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting from the Whip Line Headache Ball and Anti-Two Block Set Rigged as a Single Line Load moves faster, but more difficult to control small movement Limited to capacity of one wire rope Periodically inspect the wedge socket for slippage SCT4- c Slide 69 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting from Main Block Sometimes called Traveling Block The larger the number of lines, the greater the capacity, but the load moves slower With more lines, easier control of small movement 4 Part Line 2 Part Line SCT4- c Slide 70 National Urban Search & Rescue Response System Structural Collapse Technician Training Crane with multi-line setup Main Block & Whip Line Main/Traveling Block is Rigged as a 4:1 = 4 Part Line May be 6 part or more Whip Line = Single Line Operator must take care so Single Line does not get tangled around Main Lines Can be caused by Rapid Swing of Boom SCT4- c Slide 71 National Urban Search & Rescue Response System Structural Collapse Technician Training Moving the Load / Rigging Tactics Securing the Load Adjusting the Rigging Placement of the Load Removing the Equipment SCT4- c Slide 72 National Urban Search & Rescue Response System Structural Collapse Technician Training Lifting or Moving a Load Functions to be Addressed Center of gravity – Uniform Density Load stability - Fluids wedges & cribbing Estimating Load weight Lifting Functions critical angle Shoot for a 45 degree sling angle SCT4- c Slide 73 National Urban Search & Rescue Response System Structural Collapse Technician Training Adjusting the Rigging Check that all slings/hooks/connect or are free of twists and are aligned in direction of pull Any unused sling legs must be secured Load should not jump from ground, slow controlled moves SCT4- c Slide 74 National Urban Search & Rescue Response System Structural Collapse Technician Training Checking the Balance As the load leaves the ground it will shift and locate itself directly below the hook As tension is applied stand clear of the load keep hands and feet clear SCT4- c Slide 75 National Urban Search & Rescue Response System Structural Collapse Technician Training Checking Center of Gravity If load does not come up level, sit it down and relocate more directly over CG The part of the load that comes up last indicates the direction to shift the rigging & hook After moving hook, recheck sling legs SCT4- c Slide 76 National Urban Search & Rescue Response System Structural Collapse Technician Training Sling Leg Adjustment May need to change the type of hitch used to shorten or lengthen Use softeners as needed Change attachment points, by moving closer in or farther apart SCT4- c Slide 77 National Urban Search & Rescue Response System Structural Collapse Technician Training Rules of Thumb Leg of Sling 30 deg to Figure Multi-leg bridles to lift on no more than flat, double the load 2 legs Leg of Sling 45 deg to flat, 1 ½ time the load Chains too brittle below 32 deg F Choker de-rates sling Work from top to 25% bottom, trace out Load Paths Lose 50% rating of rigging when bending Crib around the victim rope around of equal 20 Feet from Electric or less than diameter wires SCT4- c Slide 78 National Urban Search & Rescue Response System Structural Collapse Technician Training Common Rigging Considerations Double “T” Wood Trusses No Rapid Swinging Using Rigging as Shoring Obtaining a gap for slings Don’t Move a disaster from one spot to another, block load when landed SCT4- c Slide 79 National Urban Search & Rescue Response System Structural Collapse Technician Training Summary Lifting or Moving a Load Center of Gravity Load stability Wedges, cribbing & ropes Estimating load weight Rating of rigging Place to land load Load clear to be lifted Load de-energized Shifting centers of gravity (fluids) Can the piece being lifted hold it’s own weight? Can you stabilize load where it lands? Hands & Feet SCT4- c Slide 80 National Urban Search & Rescue Response System Structural Collapse Technician Training Requesting the Appropriate Crane Estimate the potential load. Find the heaviest thing to lift and measure the distance to it from the center of where you will spot the crane. The greater the distance, the larger the crane. Provide access to the scene. The bigger the crane the longer the response, set-up time, and setup area needed. Answer 20 questions, use US&R Crane Forms. CU-1 to help when ordering a crane RAP as planning tool and hand-off info at shift change SCT4- c Slide 81 National Urban Search & Rescue Response System Structural Collapse Technician Training Basic Requirements Related to on-scene Crane Operations Assign Heavy Equip & Rigging Spec (HERS) + Rescue Leader as Crane Liaison. Prepare for Crane Operations. Pick best location to locate & to setup. Clear debris from set-up area. Determine weights of critical pieces to be moved Get help from Structures Spec Must have knowledge of hand signals. SCT4- c Slide 82 National Urban Search & Rescue Response System Structural Collapse Technician Training Safety Rules Know Weight Allow low D/d for wire rope Know C.G. Reduce ratings for chokers Know Rigging Ratings Inspect Before Use Only use Grade 8 or equal chain Use Softeners Use Tag Lines as needed Allow for increased Tension when loaded Stay Clear of Lift Lift a couple of inches and re-check Once a Choker is loaded do not force hitch down Start & Stop Slowly SCT4- c Slide 83 National Urban Search & Rescue Response System Structural Collapse Technician Training More Rules Watch for Obstacles Only One Person Signals Use known Hand Signals Know Swing Radius of Crane Keep Lift Line Vertical Allow for Wind Loading, No Lifts if Wind greater than 35mph (Special Care over 25mph) Respect your Gut Feeling Keep Alert SCT4- c Slide 84 National Urban Search & Rescue Response System Structural Collapse Technician Training FEMA US&R Crane Use Form CU-1 Intended to be useful when ordering Cranes May need one for each Crane SCT4- c Slide 85 National Urban Search & Rescue Response System Structural Collapse Technician Training FEMA US&R Rigging Action Plan – RAP 1 2 etc Load data 1 Load data 2 Intended to be redone each Operational Period. Also useful to hand-off info to next shift Sketch that locates loads by number SCT4- c Slide 86 National Urban Search & Rescue Response System Structural Collapse Technician Training Crane Hand Signals These are basic signals Riggers use slang and body language Concerns hoist and boom travel Up, down, left, and right Stand where crane operator can see you SCT4- c Slide 87 National Urban Search & Rescue Response System Structural Collapse Technician Training Use Hand Signals to Guide Movement Use of these hand signals in the positioning a Ladder Co’s Aerial Ladder Raising & Lowering Loads with Rope Raising & Lowering Loads with Levers/air Bags Use Tag Lines to Control the Load Raise Load, Lower Load, Stop, Lock off, Extend Boom, Retract Boom SCT4- c Slide 88 National Urban Search & Rescue Response System Structural Collapse Technician Training Summary Gravity Center of Gravity Mass &Equilibrium Friction Mechanics, Energy, Work & Power Moment of force Mechanical Advantage Inclined Planes & Levers Pulleys A-Frame Gantry Air bags Wedges & Cribbing Calculating Weights Anchor Systems & Lifting Devices SCT4- c Slide 89 National Urban Search & Rescue Response System Structural Collapse Technician Training Summary Wire Rope Wire Rope Inspections Wire Rope Fittings and Terminations Sling types, Chain & Synthetic Sling Arrangements Wire Rope Tighteners Eye Bolts & Shackles Types of Cranes Considerations for Crane use Crane hand signals SCT4- c Slide 90 National Urban Search & Rescue Response System Structural Collapse Technician Training Manual Lifting & Moving Station SCT4- c Slide 91 National Urban Search & Rescue Response System Structural Collapse Technician Training Crane Operations & Bolting Station SCT4- c Slide 92 National Urban Search & Rescue Response System Structural Collapse Technician Training Air Bags, Lifting & Stabilization Station SCT4- c Slide 93 National Urban Search & Rescue Response System Structural Collapse Technician Training Conclusion of Part c Questions? Discussion? Next: Practical Rotations SCT4- c Slide 94