PRINCIPLE OF SEM -Study topography of solid samples, resolution around 0.3 µm to 0.15 nm. -A source of high energy electrons, condenser system and probe lens to focus the electron beam into fine probe that impinges on specimen. -Image is obtained by scanning the electron probe over surface and collect image signal – display after suitable amplification and processing. -Sample : electrically conductive, nonconductive materials require thin conductive coating to prevent electrical charging of the specimen -An energetic electron penetrating solid sample undergoes both elastic & inelastic scattering. Inelastic predominates, reducing energy in beam to kinetic energy kT. -Release of secondary electron emission from surface generate electron current in sample due to impact of high energy incident beam. -a fine beam of electrons is scanned across surface of sample, -a detector counts the number of low energy secondary electrons, or other radiation, emitted from each point of the surface. -The brightness of each image pixel is modulated according to the output current of the detector for each point of surface and an image is build up in this way as the beam scans. -Because secondary electrons come from near surface region, the brightness of signal depends on surface area that is exposed to the primary beam. -Inelastic collision (electron – electron) secondary electrons, X-ray, phonon (heat). -Elastic collision (electron – nucleus) produce backscattered electrons (BSE). BASIC SIGNAL OF SEM =The electrons interact with the atoms at or close to sample surface produces signals that contain information about the sample's surface topography, composition, and other properties such as electrical conductivity. The types of signals produced by an SEM include secondary electrons, back-scattered electrons (BSE), characteristic X-rays, light (cathodoluminescence), absorption specimen current =Secondary electrons: they are electrons generated as ionization products. They are called 'secondary' because they are generated by other radiation (the primary radiation). This radiation can be in the form of ions, electrons, or photons with sufficiently high energy, i.e. exceeding the ionization potential. Secondary electron detectors are common in all SEMs. =Back-scattered electrons (BSE): they are beam electrons that are reflected from the sample by elastic scattering. BSE are often used in analytical SEM along with the spectra made from the characteristic X-rays. Because the intensity of the BSE signal is strongly related to the atomic number (Z) of the specimen, BSE images can provide information about the distribution of different elements in the sample. If mean atomic wt (Z) of specimen is low, e.g plastic, probability of backscattering event is lower than if Z is higher. So high-Z metal release greater number of BSE than low Z specimens. Characteristic X-rays: they are emitted when the electron beam removes an inner shell electron from the sample, causing a higher energy electron to fill the shell and release energy. These characteristic X-rays are used to identify the composition and measure the abundance of elements in the sample. 3. PRINCIPLE OF TEM 2 TYPES: Scanning Tunneling Microscopy (STM) =In transmission electron microscopy (TEM), a beam of highly focused electrons are directed toward a thinned sample (<200 nm). =Normally no scanning required --- helps the high resolution, compared to SEM. =These highly energetic incident electrons interact with the atoms in the sample producing characteristic radiation and particles providing information for materials characterization. =Image is focused by objective lens while imaging lenses enlarge the final image. =Information is obtained from both deflected and non-deflected transmitted electrons, backscattered and secondary electrons, and emitted photons. =The specimen must be sufficiently thin is to facilitate transmission of a beam of electrons without a great loss of intensit PRINCIPLE OF SPM -examine materials with a solid probe scanning the surfaces;It examines surfaces features whose dimensions range form atomic spacing to a tenth of a millimeter. -main characteristic of the SPM is a sharp probe tip that scans a sample surface; -tip must remain in very close proximity to the surface because the SPM uses near-field interactionsbetween the tip and a sample surface for examination; -enable to obtain a true image of surface atoms, it can accurately measure the surface atom profiles in the vertical and lateral directions; -SPM must operate in a vibration-free environment because the probe is only an atomic distance away from the examined surface; 4. 5. 6. Scanner- a piezoelectric scanner which moves the sample under the tip in a rastes pattern Feedback system-control the vertical position of the tip Probe motion sensor-sensing the vertical position of the tip Computer-Computer system that drives the scanner, measures data& content form image. -Based on quantum mechanical “tunneling” effect – when 2 electrodes (2 metals) are brought sufficiently close together to allow overlapping of electronic wave functions associated with each electrode. -Apply small bias voltage – tunneling current is formed in direction given by the sign of applied voltage. -Use very sharp tip (one atom’s) possible to detect current variation as tip is scanned across surface. Samples must be conductive but medium can be air, liquid or vacuum. Resolution up to nanoscale range. An electronic feedback system is used to keep the current (and hence the gap) constant as we move the tip sideways across the surface Recording the tip's vertical position at points on a grid we can make a 3D map of the surface The tunneling current it has very important characteristic –it exhibits an exponentially decay with an increase of the gap d. Very small changes in tipsample separation induce large changes in tunneling current!! 1. 2. Probe-as a tip Vibration isolation system-provide vibration environment free Atomic Force Microscopy (AFM) Operates by measuring forces between sample and probe tip. Force depends on: C- constant of probe, S- spring constant of probe, P- probe geo., D- distance between probe & sample, N- nature of sample An atomically sharp tip is scanned over surface with feedback mechanisms that enable the piezo-electric scanners to maintain the tip at a constant force (to obtain height info) or height (to obtain force info) above the sample surface. Tip is brought close enough to surface to detect repulsive force between atoms in tip and sample. Probe tip is mounted on cantilever. Interatomic forces will induce bending and can be detected by laser beam. Tips typically made of Si3N4 or Si . Surface topography of sample is tracked by monitoring deflection of the cantilever. Optical detection system – diode laser is focused onto the back of a reflective cantilever. As tip scans surface, moving up & down with the contour, laser beam is deflected off into a dual element photodiode. Measures difference in light intensities between upper & lower photodetectors & converts to voltage . view of surface features (no coating necessary). secondary, backscattered electron and absorption specimen current Comparison between TEM and AFM AFM TEM -3D image of AFM obtained -2D image with a without expensive sample expensive and critical preparation sample preparation -complete info than 2D profiles -Less information due from cross-sectioned sample. to 2D topography only -Magnification-100,000times deflected transmitted electrons backscattered and secondary electrons, and emitted photons. -Magnification-1 million time COMPASIRON BETWEEN OM, SEM AND SPM Comparison between OM and SEM OM SEM Source-light wave Source-high energy electron -Magnification 10-1500x --Magnification 800,000x -Resolution<= 0.2um -Resolution>= 5nm -wavelength, 2000 Å -Imaging modes – transmitted & reflected light, polarized light, bright-field, dark field, differential interference contrast, and phase contrast. < 0.5 Å -Imaging mode – Backscattered electron, secondary , and absorbed specimen current -Limited depth of field -Low frequency - larger depth of field -higher frequency XRD & XRF Comparison between STM and AFM AFM STM Both-conducting or nonOnly conducting material conducting Less resolution Better resolution Similarities: -AFM and STM are both using the technique to examine materials with a solid probe scanning the surfaces; -It examines surfaces features whose dimensions range form atomic spacing to a tenth of a millimeter. Comparison between SEM and AFM AFM STM -extraordinary, topographic Need coating contrast, direct height measurements & unobscured Comparison between TEM and SEM SEM TEM -Image is developed by point-image is focused by to-point by collecting signal objective lens, imaging generated by electron lens enlarge the final interaction as it scan over the image surface -3D topography -2D image - thickness is not critical as -required thin sample TEM 250-500nm() -Image shown on TV monitor -Electron beam scan over the surface and the signal obtained by reflected electron. -Information is obtained from deflected electron on the sample surface such as -Image shown on fluorescence screen -Electron beam pass through thin sample, -Information is obtained from both deflected and non- PRINCIPLE: XRD XRF -X-ray diffraction is a method of -When an element is placed in X-ray crystallography, in which a a beam of x-rays, the x-rays beam of X-rays strikes a sample are absorbed. The absorbing (crystalline solid), land on a piece atoms become ionized (e.g. of film or other detector to due to the x-ray beam ejects produce scattered beams. the electron in the inner -These beams make a diffraction shell). pattern of spots; the strengths -An electron from higher and angles of these beams are energy shell (e.g., the L shell) recorded as the sample is then fall into the position gradually rotated vacated by dislodged inner electron and emit x-rays or characteristic wavelength DIFERENTIATE: Sources: -Crystalline materials in forms of bulk, powder, sheet or thin films can be Powders: -Grinding (<400 mesh if possible) can minimise analyzed. -It is important that the specimen chosen is representative of the materials. -For powder specimen – a thin layer of crystalline powder is spread on to a planar substrate, which is often a nondiffracting material such as a glass microscope slide and exposed to x-ray beam. scatter affects due to particle size. Additionally, grinding insures that the measurement is more representative of the entire sample, vs. the surface of the sample. -Pressing (hydraulically or manually) compacts more of the sample into the analysis area, and ensures uniform density and better reproducibility. Solids: -Orient surface patterns in same manner so as minimise scatter affects. -Polishing surfaces will also minimise scatter affects. -Flat samples are optimal for quantitative results. Liquids: -Samples should be fresh when analysed and analysed with short analysis time - if sample is evaporative. -Sample should not stratify during analysis. -Sample should not contain precipitants/solids, analysis could show settling trends with time. Sources: beam of X-rays strikes a sample (crystalline solid), land on a piece of film or other detector to produce scattered beams When an element is placed in a beam of x-rays, the x-rays are absorbed. The absorbing atoms become ionized XPS: X-Rays -Irradiate the sample surface, hitting the core electrons (e-) of the atoms. -The X-Rays penetrate the sample to a depth on the order of a micrometer. WHY CORE ELECTRON: -An electron near the Fermi level is far from the nucleus, moving in different directions all over the place, and will not carry information about any single atom. -Fermi level is the highest energy level occupied by an electron in a neutral solid at absolute 0 temperature. -Electron binding energy (BE) is calculated with respect to the Fermi level. -The core e-s are local close to the nucleus and have binding energies characteristic of their particular element. -The core e-s have a higher probability of matching the energies of AlK and MgK. Binding Energy (BE) - determined by the attraction of the electrons to the nucleus - If an electron with energy x is pulled away from the nucleus, the attraction between the electron and the nucleus decreases and the BE decreases PRINCIPLE: - A monoenergetic x-ray beam emits photoelectrons from the from the surface of the sample. -The X-Rays either of two energies: Al Ka (1486.6eV) Mg Ka (1253.6 eV) -The x-ray photons The penetration about a micrometer of the sample -The XPS spectrum contains information only about the top 10 100 Ǻ of the sample. -Ultrahigh vacuum environment to eliminate excessive surface contamination. -Cylindrical Mirror Analyzer (CMA) measures the KE of emitted e-s. -The spectrum plotted by the computer from the analyzer signal. -The binding energies can be determined from the peak positions and the elements present in the sample identified. UHV for Surface Analysis: -Remove adsorbed gases from the sample. -Eliminate adsorption of contaminants on the sample. -Prevent arcing and high voltage breakdown. -Increase the mean free path for electrons, ions and photons. X-Rays on the Surface -The X-Rays will penetrate to the core e- of the atoms in the sample. -Some e-s are going to be released without any problem giving the Kinetic Energies (KE) characteristic of their elements. -Other e-s will come from inner layers and collide with other e-s of upper layers -These e- will be lower in lower energy. -They will contribute to the noise signal of the spectrum. e-s can the Cylindrical Mirror Analyzer Detect -The CMA not only can detect electrons from the irradiation of XRays, it can also detect electrons from irradiation by the e- gun. -The e- gun it is located inside the CMA while the X-Ray source is located on top of the instrument. -The only electrons normally used in a spectrum from irradiation by the e- gun are known as Auger e-s. Auger electrons are also produced by X-ray irradiation. Two Ways to Produce Auger Electrons 1. The X-Ray source can irradiate and remove the e- from the core level causing the e- to leave the atom 2. A higher level e- will occupy the vacancy. 3. The energy released is given to a third higher level e-. 4. This is the Auger electron that leaves the atom. The axial e- gun can irradiate and remove the core e- by collision. Once the core vacancy is created, the Auger electron process occurs the same way. Cylindrical Mirror Analyzer (CMA) -The electrons ejected will pass through a device called a CMA. -The CMA has two concentric metal cylinders at different voltages. -One of the metal cylinders will have a positive voltage and the other will have a 0 voltage. This will create an electric field between the two cylinders. -The voltages on the CMA for XPS and Auger e-s are different. -When the e-s pass through the metal cylinders, they will collide with one of the cylinders or they will just pass through. -If the e-’s velocity is too high it will collide with the outer cylinder -If is going too slow then will collide with the inner cylinder. -Only the e- with the right velocity will go through the cylinders to reach the detector. -With a change in cylinder voltage the acceptable kinetic energy will change and then you can count how many e-s have that KE to reach the detector. XPS Spectrum: -The X-Ray will hit the e-s in the bulk (inner e- layers) of the sample -e- will collide with other e- from top layers, decreasing its energy to contribute to the noise, at lower kinetic energy than the peak . -The background noise increases with BE because the SUM of all noise is taken from the beginning of the analysis. Weight loss – vaporization (physical), desorption (physical), oxidation (physical), decomposition (chemical), dehydration & desolvation (chemical). -The XPS peaks are sharp. -In a XPS graph it is possible to see Auger electron peaks. -The Auger peaks are usually wider peaks in a XPS spectrum Identification of XPS Peaks -The plot has characteristic peaks for each element found in the surface of the sample. -There are tables with the KE and BE already assigned to each element. -After the spectrum is plotted you can look for the designated value of the peak energy from the graph and find the element present on the surface. XRAY Hit all sample area simultaneously permitting data acquisition that will give an idea of the average composition of the whole surface. e-BEAM It can be focused on a particular area of the sample to determine the composition of selected areas of the sample surface. XPS Technology -Consider as non-destructive -because it produces soft x-rays to induce photoelectron emission from the sample surface -Provide information about surface layers or thin film structures Applications in the industry: - Polymer surface, Catalyst, Corrosion, Adhesion, Semiconductors, Dielectric materials, Electronics packaging, Magnetic media, thin film coatings. Thermogravimetric Analysis (TGA) -Used to measure changes in weight (mass), m, of sample as a function of T and/or time. -Commonly used to *Determine polymer degradation temperature, *Residual solvent level, *Absorbed moisture content, and amount of inorganic (noncombustible) filler in polymer or composite material compositions. *Decomposition temperature of materials-impurities in ceramic etc Response ; Weight gain – adsorption (physical), oxidation (chemical). Applications of TGA -Determines temperature and weight change of decomposition reactions, which often allows quantitative composition analysis. May be used to determine water content. -Allows analysis of reactions with air, oxygen, or other reactive gases (see illustration below). -Can be used to measure evaporation rates, such as to measure the volatile emissions of liquid mixtures. -Allows determination of Curie temperatures of magnetic transitions by measuring the temperature at which the force exerted by a nearby magnet disappears on heating or reappears on cooling. -Helps to identify plastics and organic materials by measuring the temperature of bond scissions in inert atmospheres or of oxidation in air or oxygen. -Used to measure the weight of fiberglass and inorganic fill materials in plastics, laminates, paints, primers, and composite materials by burning off the polymer resin. The fill material can then be identified by XPS and/or microscopy. The fill material may be carbon black, TiO2, CaCO3, MgCO3, Al2O3, Al(OH)3, Mg(OH)2, talc, Kaolin clay, or silica, for instance. PRINCIPLE -Sample is placed into a tared TGA sample pan which is attached to a sensitive microbalance assembly. -Sample holder is then placed into high temperature furnace. -Balance assembly weigh the initial sample at room T & then continuously monitors changes in sample weight (losses or gains) as heat is applied to sample. Heat applied at certain rate, in various environment *ambient air, vacuum, inert gas, oxidizing/reducing gases, corrosive gases, carburizing gases, vapors of liquids or "selfgenerating atmosphere". *The pressure can range from high vacuum or controlled vacuum, through ambient, to elevated and high pressure; the latter is hardly practical due to strong disturbances. *Typical weight loss profiles are analyzed for the amount or % of weight loss at any given temperature, amount or % of noncombusted residue at final temperature, & temperature of various sample degradation processes. -Factors affecting TG curve *heating rate, sample size ,particle size of sample ,the way it is packed ,crucible shape ,gas flow rate -DTG – derivative of TG curve, often useful in revealing extra detail. -TG also often used with DTA (differential thermal analysis). -DTA – record difference in T (∆T) between sample and reference material. Each DTA curve should be marked with either endothermic or exothermic direction. Curve – peak represent exothermic or endothermic reaction Differential Thermal Analysis (DTA) -Record temperature difference between sample & reference material. -If endo event (e.g melting) temperature sample will lower than reference material. -If exo event (e.g oxidation) response will be in opposite direction. -Reference material: *thermally stable at a certain temperature range *Not react with sample holder or thermocouple *both thermal conductivity *heat capacity should be similar to those of sample -Both solid sample & reference material usually powdered form. Differential Scanning Calorimetry (DSC) -A thermal analysis technique in which the amount of energy absorbed (endothermic) or released (exothermic) by a material is measured. -Both events are the result of physical and/or chemical changes in a material. -Normally the weight of sample is 5 – 10 mg, -Sample can be in solid or liquid form. -Many of the physical (e.g evaporation) or chemical (e.g decomposition) transformation are associated with heat absorption (endothermic) or heat liberation (exothermic). DSC – Applications : -Identify melting point, glass transition, Curie temperature, energy required to melt material. Evaluation of phase transformation. -Decomposition, polymerization, gelation, curing. -Evaluation of processing, thermal & mechanical histories. -Process modeling, material’s min process temperature (processing condition). -Determine crystallization temperature upon cooling. -Perform oxidative stability testing (OIT). -Compare additive effects on material Differential Scanning Calorimetry (DSC) -2 pans sit on a pair of identically positioned platforms connected to a furnace by common controlled heat. -Record any energy difference – endothermic or exothermic depending on whether more or less energy has to be supplied to the sample relative to the reference material. -Endothermic response usually represented positive, opposite of usual DTA convention (endothermic as negative side) -Correlate endothermic or exothermic peaks with thermal events in sample. -One way – test if readily reversible on cooling & reheating. Exothermic process usually not, unlike melting & many solid-solid transitions. DSC Responses Physical changes : Exothermic – adsorption, crystallization. Chemical changes : Endothermic vaporization. – desorption, melting, Exothermic – oxidation, decomposition, curing. Endothermic – reduction, decomposition, dehydration. Differential Scanning Calorimetry (DSC) DSC have many applications in field of polymer science & engineering. Tg, Tc & Tm transitions are characteristic of each polymer identification. Curing conditions for thermoset – heat for curing which allows calculation of degree of curing. But, DSC technology is not sensitive to detect Tg in cross-linked or highly crystalline resins. Also for polymer with high filler content. Handling liquid also difficult. Interpretation of phase transition requires further info – XRD, etc.