Resistance to Accidental Ship Collisions NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 1 Outline General principles Impact scenarios Impact energy distribution External impact mechanics Collision forces Energy dissipation in local denting Energy dissipation in tubular members Strength of connections Global integrity NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 2 DESIGN AGAINST ACCIDENTAL LOADS • Verification methods – Simplified (“back of the envelope methods) • Elastic-plastic/rigid plastic methods (collision/explosion/dropped objects) • Component analysis (Fire) – General calculation/Nonlinear FE methods • USFOS, ABAQUS, DYNA3D….. NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 3 NORSOK STANDARD DESIGN AGAINST ACCIDENTAL LOADS • General – “The inherent uncertainty of the frequency and magnitude of the accidental loads as well as the approximate nature of the methods for their determination as well as the analysis of accidental load effects shall be recognised. It is therefore essential to apply sound engineering judgement and pragmatic evaluations in the design.” NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 4 NORSOK STANDARD DESIGN AGAINST ACCIDENTAL LOADS • “If non-linear, dynamic finite element analysis is applied all effects described in the following shall either be implicitly covered by the modelling adopted or subjected to special considerations, whenever relevant” NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 5 SHIP COLLISION How much energy has been dissipated? What is the extent of damage to the platform? NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 6 Grane- impact events to be simulated on Row 2 NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 7 Grane - potential impact locations Row A NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 8 Principles for ALS structural design Energy dissipation illustrated for FPSO/ship collision Ductil e design Shared-energy design Strength design ship installation Relative strength - installation/ship Strength design - FPSO crushes bow of vessel (ref. ULS design) Ductility design - Bow of vessel penetrates FPSO side/stern Shared energy design - Both vessels deform Fairly moderate modification of relative strength may change the design from ductile to strength or vice verse NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 9 SHIP COLLISION Design principles Strength design Installation resists collision without deformation- ship deforms and dissipates major part of energy Ductility design Installation deforms and dissipates major part of energy- ship remains virtually undamaged Shared energy design Both ship and installation deform and contribute substantially to energy dissipation NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 10 SHIP COLLISION Design principles- analysis approach Strength design: The installation shape governs the deformation field of the ship. This deformation field is used to calculate total and local concentrations of contact force due to crushing of ship.The installation is then designed to resist total and local forces. Note analogy with ULS design. NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 11 SHIP COLLISION Design principles - analysis approach Ductility design: The vessel shape governs the deformation field of the installation. This deformation field is used to calculate force evolution and energy dissipation of the deforming installation. The installation is not designed to resist forces, but is designed to dissipate the required energy without collapse and to comply with residual strength criteria. NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 12 SHIP COLLISION Design principles - analysis approach Shared energy design: – The contact area the contact force are mutually dependent on the deformations of the installation and the ship. – An integrated, incremental approach is required where the the relative strength of ship and installation has to be checked at each step as a basis for determination of incremental deformations. – The analysis is complex compared to strength or ductility design and calls for integrated, nonlinear FE analysis. – Use of contact forces obtained form a strength/ductility design approach may be very erroneous. NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 13 Stern corner -column collision Distribution of energy dissipation- ductile vs. strength design Weak column left (Alt. 1) Strong column right (Alt.2) Column NUS July 12-14, 2005 Stern corner Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 14 Collision Mechanics • Convenient to separate into External collision mechanics – Conservation of momentum – Conservation of energy Kinetic energy to be dissipated as strain energy Internal collision mechanics – Distribution of strain energy in installation and ship Damage to installation NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 15 External collision mechanics Central collision (force vector through centre of gravity of platform and ship) Conservation of momentum vc = ms v s + m p v p ms + m p Common velocity end of impact ms vs + m p v p = ( ms + m p ) vc Conservation of energy 1/2 m s v 2s + 1/2 m p v 2p = 1/2 ( m s + m c ) v c2 + E s + E p Energy to be dissipated by ship and the platform 2 v (1 - p ) vs 2 E s + E p = 1/2 ms v s m 1+ s mp NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 16 External collision mechanics Collision energy to be dissipated as strain energy Compliant installations (semi-subs, TLPs, FPSOs, Jackups) 2 v 1 i vs 1 2 E s (m s a s )v s m as 2 1 s mi a i 1 2 (m s a s )v s 2 Fixed installations (jackets) Es Articulated columns v 1 i vs 1 E s (m s a s ) m z2 2 1 s J 2 ms as vs mi ai vi J = = = = = = = NUS July 12-14, z 2005 = ship mass ship added mass impact speed mass of installation added mass of installation velocity of installation mass moment of inertia of installation (including added mass) with respect to effective pivot point Analysis and Design for Robustness of Offshore Structures distance from pivot point to point of contact NUS – Keppel Short Course 17 Ship collision- dissipation of strain energy Rs Es,i Es,s dws Ship E s E s,s E s,i Ri Installation w s,max 0 R s dw s dwi w i, max 0 R i dw i The strain energy dissipated by the ship and installation equals the total area under the load-deformation curves, under condition of equal load. An iterative procedure is generally required NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 18 SHIP COLLISION Force-deformation curves for supply vessel (TNA 202, DnV 1981) 50 Broad side D = 10 m = 1.5 m Impact force (MN) 40 D 30 D 20 Stern corner Stern end D = 10 m = 1.5 m 10 D Bow 0 0 0.5 1 1.5 2 2.5 3 3.5 4 Indentation (m) Note: Bow impact against large diameter columns only NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 19 SHIP COLLISION Contact force distribution for strength design of large diameter columns Total collision force distributed over this area Area with high force intensity Deformed stern corner NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 20 SHIP COLLISION Supply vessel - stern corner force/distribution Force [MN] 16 • Total force 12 8 4 0 0 0,25 0,5 0,75 1 Deformation [m] Contact area a(m) b (m) 0.35 0.65 3.0 0.35 1.65 6.4 0.20 1.15 5.4 NUS July 12-14, 2005 • Local force Force (MN) b a subset of total force distributed over smaller area Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 21 SHIP COLLISION Strength design of large diameter columnssupply vessel stern impact Stern end impact Contact area Force (MN) a (m) b(m) 0.6 0.3 5.6 0.9 0.5 7.5 2.0 1.1 10 b a Stern corner impact Contact area Force (MN) a(m) b (m) 0.35 0.65 3.0 0.35 1.65 6.4 0.20 1.15 5.4 NUS July 12-14, 2005 For strength design the column shall resist maximum local concentrations of the collision force imposed by the deforming supply vessel. The forces are assumed uniformly distributed over a rectangular area b a Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 22 Energy dissipation modes in jackets Plastic Elastic Plastic NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 23 Local denting tests with tubes NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 24 Yield line model for local denting Measured deformation NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 25 Resistance curves for tubes subjected to denting 20 18 16 b/D = R/(kRc) 14 12 10 8 2 1 0.5 0 6 4 2 0 0 0.1 0.2 0.3 0.4 0.5 wd/D 2 t R/( fy 4 NUS July 12-14, 2005 D b w ) = (22 + 1.2 ) ( d ) t D D 1.925 b 3.5+ D Approximate 4 1 N 3 (1 - [1 ] ) expression including 3 4 Np effect of axial force Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 26 Resistance curves for tubes subjected to denting 20 18 16 b/D = R/(kRc) 14 12 10 8 2 1 0.5 0 Include local denting 6 4 If collapse load in bending, R0/Rc < 6 neglect local denting 2 0 0 0.1 0.2 0.3 0.4 0.5 wd/D NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 27 Relative bending moment capacity of tubular beam with local dent (contribution from flat region is conservatively neglected) NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 28 SHIP COLLISION Plastic resistance curve for bracings collision at midspan P w Collapse model for beam with fixed ends NUS July 12-14, 2005 Ru = 1 - ( w 2 + w arcsin w ) D D D Ro w <1 D Ru = w Ro 2 D w >1 D Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 29 SHIP COLLISION Elastic-plastic resistance curve for bracings collision at midspan Factor c includes the effect of elastic flexibility at ends 6,5 6 5,5 5 4,5 0.2 4 0 3,5 R/ R 3 Bending & membrane Membrane only F-R k k w Rigid-plastic 0,3 0.1 0.5 1 2,5 c 2 0.05 1,5 1 0,5 0 0 0,5 NUS July 12-14, 2005 1 1,5 2 2,5 3 3,5 w 4 Deformation Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 30 Strength of connections (NORSOK N-004 A.3.8) Provided that large plastic strains can develop in the impacted member, the strength of the connections that the member frames into has to be checked. The resistance of connections should be taken from ULS requirements in NORSOK standard for tubular joints and Eurocode 3 or NS3472 for other joints. For braces reaching the fully plastic tension state, the connection shall be checked for a load equal to the axial resistance of the member. The design axial stress shall be assumed equal to the ultimate tensile strength of the material. If the axial force in a tension member becomes equal to the axial capacity of the connection, the connection has to undergo gross deformations. The energy dissipation will be limited and rupture has to be considered at a given deformation. A safe approach is to assume disconnection of the member once the axial force in the member reaches the axial capacity of the connection. If the capacity of the connection is exceeded in compression and bending, this does not necessarily mean failure of the member. The post-collapse strength of the connection may be taken into account provided that such Analysis and Design for Robustness of Offshore Structures NUS July 12-14, 2005 information is available. NUS – Keppel Short Course 31 Strength of adjacent structure The strength of structural members adjacent to the impacted member/sub-structure must be checked to see whether they can provide the support required by the assumed collapse mechanism. If the adjacent structure fails, the collapse mechanism must be modified accordingly. Since, the physical behaviour becomes more complex with mechanisms consisting of an increasing number of members it is recommended to consider a design which involves as few members as possible for each collision scenario. NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 32 Ductility limits Ref: NORSOK A.3.10.1 The maximum energy that the impacted member can dissipate will – ultimately - be limited by local buckling on the compressive side or fracture on the tensile side of cross-sections undergoing finite rotation. If the member is restrained against inward axial displacement, any local buckling must take place before the tensile strain due to membrane elongation overrides the effect of rotation induced compressive strain. If local buckling does not take place, fracture is assumed to occur when the tensile strain due to the combined effect of rotation and membrane elongation exceeds a critical value NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 33 Tensile Fracture The degree of plastic deformation at fracture exhibits a significant scatter and depend upon the following factors: material toughness presence of defects strain rate presence of strain concentrations Welds normally contain defects. The design should hence ensure that plastic straining takes place outside welds (overmatching weld material) NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 34 Tensile Fracture • The critical strain in parent material depends upon: stress gradients dimensions of the cross section presence of strain concentrations material yield to tensile strength ratio material ductility • Critical strain (NLFEM or plastic analysis) cr t 0.02 0.65 , NUS July 12-14, 2005 5t : length of plastic zone Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 35 Critical deformation for tensile fracture in yield hinges c w 1 d c 2c f displacement factor c1 c l W WP cr 1 4c w c f ε cr 1 2 W εY κ c w c lp 1 c lp 41 c1 3 WP ε cr d cr plastic zone length factor ε cr W 1 H ε W y P c lp ε cr W 1 H 1 ε W y P axial flexibility factor c c f 1 c non-dim. plastic stiffness H Ep E = 2 for clamped ends = 1 for pinned ends cr non-dimensional spring stiffness εy = / c1 1 = fy 2 2 1 f cr f y E ε cr ε y critical strain for rupture yield strain E 0.5l the smaller distance from location of collision load fy = yield strength fcr = strength corresponding to cr to adjacent joint dc = D diameter of tubular beams = elastic section modulus = 2hw twice the web height for stiffened plates Analysis and Design for Robustness of Offshore Structures 36 NUS 12-14, 2005 = h height of cross-section for symmetric I-profiles = July plastic section modulus NUS – Keppel Short Course = critical strain for rupture Tensile fracture in yield hinges • Proposed values for ecr and H for different steel grades Steel grade S 235 S 355 S 460 NUS July 12-14, 2005 cr 20 % 15 % 10 % H 0.0022 0.0034 0.0034 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 37 Global integrity during impact Normally, it is unlikely that the installation will turn into a global collapse mechanism under direct collision load, because the collision load is typically an order of magnitude smaller than the resultant design wave force. Linear analysis often suffices to check that global integrity is maintained. The installation should be checked for the maximum collision force. For installations responding predominantly statically the maximum collision force occurs at maximum deformation. For structures responding predominantly impulsively the maximum collision force occurs at small global deformation of the platform. An upper bound to the collision force is to assume that the installation is fixed with respect to global displacement. (e.g. jack-up fixed with respect to deck displacement) NUS July 12-14, 2005 Analysis and Design for Robustness of Offshore Structures NUS – Keppel Short Course 38