Services Connection Europe 2011 May 23-26, Madrid I-deas Migration to NX CAE Marouf Dwaikat EMEA Center of Excellence © Siemens AG 2011. All Rights Reserved. Agenda Introduction CAE Data Manual Migration Paths CMM-Native for CAE Browser Configuration Options Supported Entities Demo I-deas to NX CAE Transition Challenges and Issues Current Situation Best practices Page 2 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Introduction Objectives Provide the best and most effective transition for I-deas CAE customers Facilitate phased implementations via the “paired release” approach between NX and I-deas Move all I-deas CAE customers successfully to NX Page 3 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CAE Data Manual Migration Paths Methods I-deas universal file Limited support for data sets No support for loads and boundary conditions Results supported Nastran/ANSYS/Abaqus Bulk Data file FE Geometry and loads and boundary conditions Solution set-up Neither method can migrate associated geometry Page 4 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM CMM = Content Migration Manager Process used to migrate I-deas NX CAD data to NX Run from Teamcenter Engineering Maintains as much design intent as possible Maintains data managed control over migrated parts Does not process I-deas CAE data checked into TDM CAE data not available for migration in Teamcenter Page 5 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM-Native for CAE Content Migration Manager – Native Launched from NX UGII_MIG_USE_FEM_NATIVE=1 Migrates CAE data (and parent geometry if desired) from I-deas model file to native NX files (.prt/.fem/.sim/etc.) Associative mesh and recipe Size, material, physical Note: not associative if section based Associative Boundary Conditions Page 6 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software I-deas CAE CMM-Native Migration Migration has 4 components: CAD geometry NX Nastran bulk data XML to describe associativities Universal file containing analysis results Export from I-deas breaks data into these components, then reassembles them on import to NX Resulting data is saved outside of TCE (native) Partitioning is resolved in the .fem part using polygon geometry Page 7 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software I-deas CAE CMM-Native Migration Ideas Suptab gateway CMM Communication Model Solution XPK – B-Rep NX NX Nastran Environment (features optional) FE Data (Nastran deck) Nodes, elements materials, physical properties beam cross sections Mapping Geometry association table Node to geo map Elem to geo map Geometry based LBC Mesh recipe (element size, PID, MID) Results stored in model file Page 8 (model solution or any imported results) © Siemens AG 2011. All Rights Reserved. unv Siemens PLM Software Content Migration Manager – Native Specify model file to migrate from Opens browser window (similar to Manage Bins) to select FE model(s) On: The associated CAD parts will migrate along with the FE models. The node and element associations and mesh recipes will be migrated as well Off: Only the FE data will migrate Selected FE model(s), parts and their status appear Summary region, updated as migration progresses Configuration Options, Start Migration Page 9 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM-Native – I-deas Browser Select FE model(s) to migrate Very similar to the I-deas Manage Bins form Page 10 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM-Native – Configuration Options Set units for resulting NX files Toggle off to keep NX parts open after migration Set location for resulting NX files Set location for Migration Report files Set location for temporary files Page 11 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM-Native – Configuration Options Toggle off to suppress history migration (geometry only) Always import B-Rep or only On feature migration failure Set destination color and layer for reference geometry Set destination color and layer for wireframe geometry Note: If parts are being migrated that won’t need to be modified, you can improve the reliability and performance of the migration process and create smaller files by migrating the boundary representation, but not the feature history (recommended). Page 12 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM-Native – Configuration Options Set to directory containing ideas_paramxx.dat in the CMM installation, otherwise… Typically ...\ideasgateway\cmm (C:\UGS\CMM\IDEASGateway\cmm) NOTE: This is NOT the location of the param file for any existing I-deas TDM installation Page 13 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Supported Entities Is forward creation supported in NX7.5? Will migration be supported by CMM? Yes Yes Different No AFEM associations to assembly Yes No Durability (Fatigue) Yes No Optimization Yes Yes Laminates Yes Yes Response Analysis Yes No Partial No Variational Analysis No No Cylindrical and spherical coordinate system references Yes Yes Materials Yes Yes Physical Properties Yes Yes Groups Yes Yes Dynamic groups No No FE Studies Yes No Results Yes Yes Solution setup Yes Yes I-deas FE Entity General FEM entities/concepts Partitioned geometry Sections Moldflow/Plastics Page 14 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Supported Entities Is forward creation supported in NX7.5? Will migration be supported by CMM? Nodes Yes Yes Elements Yes Yes FE-based boundary conditions Yes Yes Tracelines No No Time, temperature, and frequency dependency for boundary conditions Yes Yes FE-based contact Yes Yes Beam sections Yes Yes I-deas FE Entity FE-based CAE entities Page 15 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Supported Entities Is forward creation supported in NX7.5? Will migration be supported by CMM? Node/Element geometry association Yes Yes Free mesh definition Yes Yes Mapped mesh definition Yes No Geometry based boundary conditions Yes No Anchor node Yes No Different Yes Surface thickness not using data surface Yes Yes Surface thickness using data surface No Yes Different No Geometry based 0-d and 1-d “other” elements Yes No Geometry based1-d projected “other” elements Partial No Geometry based contact Yes No FEM connectors (weld elements) No Yes I-deas FE Entity Geometry based CAE entities Data suface and data edge Edge/Area dependency Page 16 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software I-deas CAE Library or .unv file data The CMM-Native process reads I-deas CAE data from a model file only If users have FE data checked into a library, they need to check it out into a model file and save before running CMM-Native If users have data stored in archive or universal files, these will need to be read into a model file and saved before running CMM-Native Page 17 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software ANSYS/Abaqus Users The CMM-Native process uses an NX Nastran bulk data file If ANSYS or Abaqus solutions are set up in I-deas, the solver specific data will not be migrated Physical properties Data defined in export forms Etc. The user has the option of exporting an ANSYS or Abaqus deck from I-deas and importing it into NX. This process does not use the CMM tools Will not transfer geometry Up to the user to weigh the tradeoff between maintaining geometry/associativity vs. migrating analysis specific settings. Page 19 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Notes CMM does NOT require an existing I-deas installation CMM-Native install contains a “headless” version of I-deas CMM-Native works off a model file – no TDM required Only NX and CMM-Native need to be installed CMM can open any I-deas Master Series model file Does not have to be NXI6 Recommendation is that part data be updated and saved in I-deas Master Series 8 or later The latest versions should be used to ensure the most robust translation CMM-Native v7.5.3 (available since April 29) NX 7.5.3 The CMM installer will install everything, including start menu items for Teamcenter CAD CMM. Page 20 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM-Native for CAE – Demo Page 21 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software CMM-Native for CAE – How to get it CMM-Native for CAE is on CMM media that can be downloaded from GTAC (http://ftp.ugs.com/) You MUST walk the customer through the process prior to delivery/download so that they understand the process/capabilities/limitations. Support page: http://cipgweb/dss/PSQ_web_site/psq_cmm/psq_cmm_index.html Documentation Known Issues FAQ’s Page 22 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Challenges and Issues Software functionality Issues with I-deas customers who deal with legacy CAE data or who work with imported meshes (i.e. with no geometry) – manual meshing regression! Post-processing capabilities Resistance to change Old customers using I-deas for many years with strong habits Hard to make them move on to a new GUI… Some customers want to use NX exactly as they use I-deas! Budget Migration from I-deas to NX is free of charge for customers with current maintenance, but… some customers don’t understand why they have to pay for training + services to migrate. Page 23 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Current Situation 3DCONNEXION GMBH ABB Oy ABB Turbo Systems AG AIRBUS OPERATIONS SAS AIRBUS SAS Akebono Advanced Eng Alfa Laval Kolding A/S Alstom (Schweiz) AG Alstom Power Uniturbo, JV ALTRAN ALTRAN SUD OUEST ANDRITZ HYDRO AB Andritz Hydro GmbH Andritz Hydro LTEE ANDRITZ HYDRO LTEE Andritz Hydro Pvt. Ltd. ANSALDOBREDA SPA Anthony Best Dynamics Ltd AREVA TA ArjoHuntleigh Limited Armscor Defence Institutes Aselsan A.S. ASML UNITED STATES INC Assytem Eng. & Op. Services ASTRIUM Astrium GmbH Astrium Limited ASTRIUM SAS Atlantic Inertial Systems ATOS ORIGIN S.A.E AVIO S.P.A. AXS ANALYSE B & W Loudspeakers Limited BAE Land Systems UK Page 24 BAE Systems EI&S BERCO SPA BLUE RIDGE NUMERICS LTD BRANO GROUP a.s. Bronto Skylift OY CADOR CONSULTING sp. z o.o. CAE Engineering und Service GmbH CASSIDIAN CAUCHOMETAL PRODUCTOS , S.L. CEA CESTA CEA SACLAY CEMEF CERA CESI CENTRO SPER.ITALIANO CESI SPA - CENTRO ELETTROTECNICO CETIM Dynapac Compaction Equipment AB EADS Astrium GmbH CIDEON Engineering GmbH CILAS CNES CNRS IAS CNRS INSU Cobham Advanced Composites FERRARI AUTO SPA FIAT AUTO - ICT . IBERICA DE GESTION INDUSTRIAL INDALUX ILUMINACION TÉCNICA, S.L. INERGY AUTOMOTIVE SYSTEMS EADS Deutschland GmbH EADS Lenkflugkörpersysteme GmbH FRANCE Ingenieurbüro Rippel ECL INSTITUT PIERRE-SIMON LAPLACE Engel Austria GmbH IPN ORSAY Epsilon Hightech AB Iscar also known as Iscar Ltd EPSILON INGENIERIE JCB Transmissions Ltd Epsilon Utvecklingscentrum Väst AB JOE GIBBS RACING, INC. EUROCOPTER S.A.S FACC AG FAURECIA Faurecia Exteriors GmbH Finn-Power Oy FLEXI FRANCE FRANCAISE DE ROUES Free Field Technologies S.A. Crane Process Flow Technologies Crown Packaging UK plc DCNS DCNS - NAVIRES ARMES LORIENT Dellner Couplers AB DESY Hamburg DESY IfH Zeuthen DRESSER RAND SA DTR VMS Limited DUCATI MOTOR HOLDING SPA DYNAE Dynamic Design Solutions N.V. Fujitsu Siemens Computer GmbH Fujitsu Technology Solutions Gmbh FUNDACION CIE I+D+I GE Jenbacher GmbH & Co. OHG GROVE US LLC Hayes Lemmerz Autokola a.s. HBM UNITED KINGDOM LTD HELWAN COMPANY FOR ENGINEERING INDU HISPANO SUIZA COLOMBES SERIE HS Marston Aerospace Limited Husqvarna AB I.T.P Johnson Controls Automotive Joy Mining Machinery Ltd Koenig & Bauer AG Kverneland Group Nieuw Vennep LABEIN -TECNALIA Landis + Gyr Limited LINDEN COMANSA, S.A. MAATS Tech Ltd MAN DIESEL A/S MANITOU manroland AG MBDA France METALOGENIA, S.A. Metso Minerals Oy MFPM MICHELIN Norbar Torque Tools Limited NTN - SNR ROULEMENTS RADIACION Y MICROONDAS, RENAULT ESPAÑA, S.A. RENAULT F1 Team RENAULT TRUCKS Research Design and Technology THALES ALENIA SPACE FRANCE THALES ALENIA SPACE ITALIA SPA RIETER AUTOMOTIVE S.A. THALES ELECTRON DEVICES SA THALES ELECTRON DEVICES SA TGC Rolls Royce AB THALES OPTRONIQUE SA Rolls-Royce Marine AS Rothe Erde GmbH THEOREM SOLUTIONS Saab Dynamics AB SAGEM Défense Sécurité SAINT-GOBAIN GLASS SAIPEM S.A Sandvik IT Services AB SAPA OPERACIONES, S.L. SCANIA CV AB Schaeffler KG SEIV AQUITAINE Selex Galileo Ltd Siemens AG SIEMENS AG Österreich SIEMENS AG PTD Siemens plc Siemens VAI Metals SKF Aerospace UK Limited SKODA JS a.s. SNPE MATERIAUX NVIDIA CORPORATION Öhlins Racing AB SOCIETE DES POLYMERES ONERA OSTROJ Opava, a.s. SOGETI HIGH TECH SOLER Y PALAU S.A. Soplar SA STANT MANUFACTURING INC STORENGY GDF SUEZ Sulzer Pumps (UK) Limited Swansea Metropolitan University PATENTES TALGO, S.L. PAULSTRA SNC PRINCIPIA PSA PEUGEOT CITROEN Tau Beräkning AB Techni AS Telair International GmbH TELEVES THALES ALENIA SPACE SOGETI High Tech THOMSON INC TIMKEN COMPANY Toyota Motor Europe NV/SA TROMOSA Twiflex Limited UD TRUCKS CORPORATION ULTRAMAGIC, S.A. VALEO SYSTEMES THERMIQUES SAS VIBRATEC VISTEON CORP VÍTKOVICE HEAVY MACHINERY a.s. Voith Turbo VR Engineering Výzkumný ústav textilních stroju Li Weston Aerospace Wincor Nixdorf International GmbH WINCOR NIXDORF PTE LTD WSK PZL RZESZOW S.A. WZL Aachen GmbH ZF Getriebe GmbH ZF Sachs AG ZMZ Zavolzhsky Motor Plant © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Current Situation Many customers have migrated already. Others are in the process of migrating, or expected to migrate soon. Customer migrated after being provided CMM and an Initial Audit process. Audit/Demonstrations followed by training, pilot, implementation, other services. Some customers moved to NX without migrating CAE data. Keep the I-deas server “alive” in case they need to access old data. Page 25 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Best Practices CMM should be used/recommended to customers with caution. Do not voluntarily mention or steer customer to CMM (best to keep it in your back pocket and use only if customer asks about migration) Best process would be to finish existing projects in I-deas and start new programs in NX (i.e. no migration of CAE data at all) - This is the recommended path for most users. Priority to be given to I-deas customers with “CAD oriented” CAE process (working closely with geometry) Easier to demonstrate benefits of NX over I-deas. Explain differences of NX CAE approach over I-deas. Page 26 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Best Practices Know what the customer is doing, get him to engage as soon as possible, and push to migrate at the “right time”. Continue making customers aware of the “migration to the next generation” of Siemens CAE product portfolio. Encourage customers to get to the latest version that allow dual licensing. Try to identify what are the show-stoppers and get that addressed ASAP by feeding straight back into development and follow up with the customer to show that NX is progressing. Page 27 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Best Practices Migrate I-deas customers to NX through customer-funded services projects Get customers to migrate to NX and get paid for helping them do so Formal migration plan (I2N), with seminars for customers Get customers to migrate to NX, and upsell in the process NX intro seminar for I-deas users (1 day update sessions) Make I-deas customers aware of NX and enable the I-deas users to start using NX Sales program started for I-deas migrations Prevent losing them to the competition Page 28 © Siemens AG 2011. All Rights Reserved. Siemens PLM Software Thank you! © Siemens AG 2011. All Rights Reserved.