Sustainable Manufacturing Torbjørn Skogsrød Gjøvik University College Projekt współfinansowany ze środków funduszy norweskich i krajowych 1 CO levels – Last 10000 Years 2 •http://www.skepticalscience.com/co2-measurements-uncertainty.htm/ CO in the atmosphere Hawaii 2 •https://scripps.ucsd.edu/programs/keelingcurve/ NORD-toRPA, Norway (61ºn10ºe) (målt fra satellitt - nasa) Monthly Carbon Dioxide in Troposphere 61N 10E (AIRS) 400 395 ppmv 390 385 380 375 370 Jan-03 Jan-04 Jan-05 Jan-06 Jan-07 Jan-08 Jan-09 Jan-10 Jan-11 Jan-12 Time •Data hentet fra: http://mynasadata.larc.nasa.gov/las/UI.vm/ Sun activity is decreesing ETTER 1980 KAN SOLA HA HATT EN AVKJØLENDE EFFEKT (SYKLUS 21 STARTET I 1976, VI ER NÅ INNE I SYKLUS 24 SOM VISER DEN LAVESTE AKTIVITET SIDEN TIDLIG PÅ 1900-TALLET) •http://www.solen.info/solar/images/comparison_recent_cycles.png/ Global development of temperature •http://data.giss.nasa.gov/gistemp/graphs_v3/ Projekt współfinansowany ze środków funduszy norweskich i krajowych 7 8 WHAT’S HAPPENING? • • • • We run a dangerous large-scale experiment that nobody can say with certainty the outcome of. Climate models can help us to a certain extent, especially when it comes to gradual climate change. 3-4 degree temperature increase in 2100 is likely. We have oil, gas and coal reserves to increase the greenhouse effect to a level we have not had for several million years. Research on paleoclimate has taught us that the climate system is complicated, very rapid climate changes have occurred (locally 10ºC change in 10 years *). The solution: We must quickly reach better solutions than burning oil, gas and coal and sending CO2 into the atmosphere. The task is gigantic…………………… •*) Abrupt Climate Change, National Academy Press 2002 Sustainable Manufacturing • Definition: Sustainable products and processes throughout the lifecycle including reuse/recycling • Manufacturing: Indispensable for social welfare • Sustainability: Opportunity, not a threat • A growing need for education on sustainable manufacturing Close co-operation with industry • • • • • • • • Mix of full-time and part-time students Flexible studies with extended use of internet-based education Open for part time studies (up to 4 years/ 50% work load) Adapted to needs from candidates working in industry International profile, education in English Board with industrial members Mentors from industry from the start Real life examples for project work, assignments and of course master thesis Flexible studies • Designated virtual class rooms • All learning materials, exercises, hand-ins and administrative • Lectures available by Streaming • Tutoring and students collaboration trough web conference tools • Both synchronized and desynchronized • Also face-to-face tutoring and practical training Industrial cooperation Strategic co-operation Industry SINTEF Raufoss Manufactuirng HiG Reserach and education community National and international Raufoss industrial park - 1896 Government-owned: 100% Defence products: 100% Turnover : 0,2 MILL.NOK Export : 0% Number of employees: 75 1896: Established as an ammunition manufacturer 1920s: A wide range of commercial products in metals 1956: Automotive business established 1960: Establishment of aluminum capabilities 1960s: A wide range of products in aluminium 1968: First bumpers to Volvo 1970s: Competence platforms and business within brass, plastics and composites. Air brake fittings to Volvo & Scania 1980s: : A wide range of products in all kind of materials 1990: Raufoss ASA on Oslo Stock Exchange 1997: Raufoss Automotive sold to Norsk Hydro 1998: Acquisition of United Parts TS&C 1998: Establishment of the Nordic ammunition company; NAMMO 1999: Nominated as supplier of aluminium wheel suspension components to General Motors 20XX: Restructuring ofzethe Raufoss Industrial Park, Projekt współfinansowany from 3 companies til 38 środków funduszy norweskich i 16 krajowych Examples from current reserach GUC/TØL Have been partner in 5 EU projects Projekt współfinansowany ze środków funduszy norweskich i krajowych 17 APPLIED RESEARCH Simulation, virtual testing, material and alloy investigations, functional integration, process adaptions, heat treatment, logistics ADVANCED ENGINEERING & CONCEPT EVALUATION Customer support, product functionality, integration/packaging, process technology, tooling, alloys, material usage, structural performance, benchmarking PROTOTYPING & TOOLING Prototypes for testing, own workshop for prototypes and tooling design & production SERIAL DEVELOPMENT Requirements evaluation/advising, functionality, assembly, tooling, FE, drawings, 3D-modelling, simulation, module thinking, direct customer relation TESTING Testing at own facilities and with partners acc. to requirements; durability, loads/torques, corrosion, vibration etc. SERIAL PRODUCTION High volume (>1 mill parts/yr), automated new facilities, state-of-the-art process control, innovative products • EU FP7/NMP project: SuPLight Sustainable and Efficient Production of Lightweight Solutions Reduce weight and improve the holistic eco-design using aluminium alloys and to build novel sustainable industry models Projekt współfinansowany ze środków funduszy norweskich i krajowych 19 Global IMS partners Advanced Industrial Science and Technology (AIST) in Japan University of Michigan (Industrial Operations and Engineering, IOE) in the USA Shanghai University in China. Hongik University (Industrial and Information Engineering) in Republic of Korea Georgia Institute of Technology (Manufacturing Research Center) in the USA Projekt współfinansowany ze środków funduszy norweskich i krajowych 20