Logistics Engineering and Management Hank Okraski 26 October 2013 Refer Unit 11, M&S Curriculum Integrated Logistics Support (ILS) A composite of the elements of design and support necessary to provide for the effective support of the system for its programmed life cycle. The elements include the following: +Reliability and Maintainability + Design Interface + Maintenance Planning + Supply Support + Support and Test Equipment + Manpower and Personnel + Training and Training Support + Technical Data and Publications + Computer Resources Support + Facilities + Packaging, Handling and Transportation Mission Requirements Analysis Operational Requirements System Maintenance Concept Maintenance Requirements System Requirements Analysis Allocation of Qualitative and Quantitative Criteria for Support Elements Design Criteria and Allocation Evaluation of Alternatives Alternatives Logistics Factors Preliminary Design Data Preliminary Design Updated Logistics Support Analysis Identification of Preliminary Logistics Resource Requirements Corrective Action System Definition/Documentation Detailed Design Design Data, Design Review, Engineering Mockups and Prototype Models, Test and Evaluation, Assessment, Modification, Manufacturing Data Production and Fabrication Systems Integration and Testing Primary Logistics Support Analysis Evaluation of Alternatives Firm Design Data Updated Logistics Support Analysis Identification of Specific Logistics Resource Requirements Initial Provisioning of Logistics Support Elements Design and Development of New Support Items Corrective Action Coordination of Compatibility Acquisition of Logistics Support Material Acceptance Testing System Operational Evaluation Ready for Training ENGINEERING LOGISTICS LIFE CYCLE COSTING Mission Requirements Analysis Operational Requirements System Maintenance Concept Maintenance Requirements Describe Trainer Life Cycle System Requirements Analysis Allocation of Qualitative and Quantitative Criteria for Support Elements Design Criteria and Allocation Evaluation of Alternatives Preliminary Design System Definition/Documentation Alternatives Logistics Factors Preliminary Design Data Corrective Action Develop CBS Identify Data Inputs Primary Logistics Support Analysis Evaluation of Alternatives Updated Logistics Support Analysis Identification of Preliminary Logistics Resource Requirements Establish Costs for CBS Select Cost Model Develop Cost Profile Detailed Design Design Data, Design Review, Engineering Mockups and Prototype Models, Test and Evaluation, Assessment, Modification, Manufacturing Data Production and Fabrication Systems Integration and Testing Acceptance Testing Firm Design Data Corrective Action Coordination of Compatibility Updated Logistics Support Analysis Identification of Specific Logistics Resource Requirements Initial Provisioning of Logistics Support Elements Design and Development of New Support Items Acquisition of Logistics Support Material System Operational Evaluation Ready for Training Identify High Cost Contributors Sensitivity Analysis Pareto Diagram Identify Feasible Alternatives Evaluate and Select Approach Logistics Cost Drivers R=e = t = Reliability 1 _________ MTBF = Failure Rate Simulator Block Diagram MTBF= 80,000 hrs, FR=.0000125 MTTR= 15 Min Motion System Trainee Station Visual Display System MTBF= 4,000 hrs MTTR= 20 min Motion Electronics TCAS ASIP/GPS Electronics Visual Image Generator Aural Cueing System Input / Output System Tactical Env Network Control Loading Computer System Host Computer System Digital Comm System Instructor Station (Cockpit) IOS Computer System SUBSYSTEMS B C D E MTBF A FAILURE MTTR MTTR MTTR x (HR ) (PER HOUR) (MINUTES) (HOURS) (FR) 1 Cockpit 1,096 0.000912409 25 0.416666667 0.00038017 2 IOS 6,953 0.000143823 23 0.383333333 5.51321E-05 3 Visual 1,979 0.000505306 40 0.666666667 0.00033687 4 Motion 13,968 7.15922E-05 45 0.75 5.36942E-05 5 ICS 168,000 5.95238E-06 6 0.1 5.95238E-07 6 IG 3,416 0.00029274 35 0.583333333 0.000170765 7 Comp 139,000 7.19424E-06 38 0.633333333 4.55635E-06 8 I/O 959,000 1.04275E-06 23 0.383333333 3.99722E-07 9 CLS 611,000 1.63666E-06 23 0.383333333 6.27387E-07 10 RemCtr 22,975 4.35256E-05 6 0.1 4.35256E-06 11 MISC 16,000 0.0000625 30 0.5 0.00003125 TOTAL 0.002047721 0.001038413 SYSTEM RELIABIITY FAILURE RATE= 0.0020477 FAILURES PROPRIETARY PROCESS DO N per HOUR HENRY C. OKRASKI and ASSOCIATES MTBF= 488.34774 <<<<<<<<<<< HOURS SYSTEM MAINTAINABILITY 0.5071068 30.426408 <<<<<<<<<<< MTTR IN HOURS MTTR IN MINUTES multiplier MMAX IN HOURS (90th) MMAX IN MINUTES 0.8874369 53.246214 <<<<<<<<<<< INHERENT AVAILABILITY Ai= MTBF MTBF +MTTR Ao= MTBF/MTBF + MTTR(operational) 1.75 488.854849 0.9989627 Ao= 488/492=..99 <<<<<<<<< <<<<<<< Through the ILS process we have maximized simulator Availability and delivered a system that will have minimum Life Cycle Costs.