Aluminium High Pressure Die
Casting Foundry
Management
Béla Majoros
General Director
majoros@csabametal.hu
Zoltán Pintér
Managing Director
z.pinter@csabametal.hu
László Sisa
Production Manager
sisa@csabametal.hu
Róbert Gréczi
Quality Manager
Lajos Dénes
Financial manager
Csaba Dobrocsi
Technical Leader
dobrocsi@csabametal.hu
Sales Leader
k.szentesi@csabametal.hu
Klára Szentesi
Tünde Solymosi
Sales Assistant
robert.greczi@csabametal.hu
denes@csabametal.hu
sotunde@csbametal.hu
Csaba Metál Rt.
H-5600 Békéscsaba, Kerek 637.
Hungary
Tel: +36 66 430-881
Fax: +36 66 430-863
E-mail: csabametal@csabametal.hu
General Information
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Owner, Mr Bela Majoros has experience in the casting industry – both
gravity and high pressure die casting - for 25 years.
He started his first own private business in 1993. The present
company CSABA METÁL PLC was founded in 1999 and owned by
Bela Majoros.
The company manufactures wide range of aluminium high pressure
die casting products, which are delivered mainly to the automotive
industry.
Plant is located in the south-eastern part of Hungary, close to the
outer border of the European Union.
We are a Tier 2 company to the following brandnames: Audi, BMW,
Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, Rover, Toyota,
VolksWagen, Volvo.
Our company is employing 240 workers in three shifts.
Last year our sales revenue reached EUR 9,12 Million EURO.
Csaba Metal PLC is a dynamically developing company.
Sales Turnover (HPDC parts)
million euro
10
9
8
7
6
5
4
3
2
1
0
9,12
7,64
5,39
3,64
Y 2002
Y 2003
Y 2004
Y 2005
Investment
1,59
1,6
1,3
1,4
1,2
1
1
0,8
0,6
0,7
0,5
0,4
0,4
0,081
0,2
0
1999
million
EUR
2000
million
EUR
2001
million
EUR
2002
million
EUR
2003
million
EUR
2004
million
EUR
2005
million
EUR
Main Customers (Y 2005)
5,5%
5,5%
5,4%
31,6%
9,5%
Continental
Teves
Alpine
Other
Trelleborg
Linamar
Valeo
10,6%
11,6%
20,3%
Hella
Gázgép
Main Products (Y 2005)
2,45%
parts for car's
brake system
14,81%
42,22%
0,70%
parts for car's
HIFI set
parts for
gasarmatures
1,53%
different
reflectors
engine parts
8,64%
parts for office
furniture
4,09%
shift handle
25,55%
Other
Industry (Y 2005)
15,96%
automotive
other
84,04%
Main Automotive
products
Surface treated Heat Sink
(Anodized)
Heat Sink
Heat Sink
Machined Heat Sink
(Finalized with M6
threads)
Heat Sink
Main automotive products
CONTINENTAL TEVES AG.
Assembled brake adapter
(Screw pressed in)
Brake adapter
Assembled brake adapter
(Screw pressed in)
ABS brake part (Finalized
with M6 threads)
Assembled brake
adapter (Screw pressed
in)
Brake adapter
Main automotive products
CONTINENTAL TEVES AG.
Machined parts (Machining with
CNC lathes in-house)
18 different versions
Machined parts (Machining with
CNC lathes in-house)
18 different versions
Spacer
Machined parts (Machining with
CNC lathes in-house)
18 different versions
Main automotive products
TRELLEBORG
Engine holder
Engine holder
Suspension parts
Engine holder
Engine holder
Engine holder
Main automotive products
HELLA
Bulb holder
Reflector
Reflector
Main furniture
products
Table leg
„5 stars” chair leg
„5 stars” chair leg
Polished surface
Polished surface
Powder coated
Furniture products
Other
products
Gas control patrs
Gas control patrs
Transmission handle
Main customers in the local
and the foreign markets
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Trelleborg Automotive (UK, Germany, Spain)
Continental Teves AG, Europe
Continental Teves, USA, Mexico
Steelcase Werndl AG, Germany
Frewa GmbH, Germany
AS-Motor GmbH, Germany
Alpine Electronics Ltd, Japan
Hella GmbH, Austria
Rába Motor Kft, Hungary
Gázgép Kft, Hungary
Vitra GmbH., Germany
Phoenix-Mecano, Hungary
Valeo Switches & Detection Systems
Linamar Hungary Ltd.
Technologies – Die casting
Horizontal, cold chamber die casting machines
STP Presse
DGK-1000
IDRA
OL-950
IDRA
OL-800
TRIULZI
C-750
WEINGARTEN
GDK-700
IDRA
OL-560
WEINGARTEN
(2 pcs)
Zetaquattro GDK-500
IDRA
OL-380
IDRA (2 pcs)
OL-250
Vertical, cold chamber die casting machines
IDRA
OLV-250
Horizontal, process controlled moulding cells
IDRA
OL-1000
IDRA
GDK-500
IDRA
OLK-400
Technologies – Press
Stamping
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Press stamping machines
(deburring)
REIS, ITAL Presse (15 pcs)
10 t , 15 t, 20 t, 30 t
Technologies – Cleaning,
Machining
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Abrasive wearing (3pcs)
Drying (1pc)
Shot blasting
OTECO (1 pc), COGEIM (1 pc)
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CNC lathe
EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with robot
(2 pcs)
Machining center
Brother TC R2A
MORI SEIKI SH Junior
Measurement and control
equipments
Dimension control
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Mitutoyo C544 CNC CMM
(With attached statistical program
and 3D topography)
Mitutoyo surface finish tester
Material control
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ARL-3580B spectroscope
Porosity checking
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Industrial X-ray RTG-MU-15 YXLON
Contour checking
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MAHR CV200 Contourograph
Evolution of Quality
Control system
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2000 ISO 9002:1994 system implementation, succesful certification
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2002 QS 9000 implementation, succesful certification
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2003 ISO 9001:2000 implementation, succesful certification
Certifications of Quality and
Enviromental Management
Systems
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2004 ISO/TS 16949:2002
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2004 ISO 14001
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2004 ISO 14001
Investments in 2005
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500 T moulding cell startup:
week 36/2005
IDRA GDK500 process controlled
moulding machine
Specma/ABB IRB 2400 F/10 robot
Stotek/Dosotherm 1200 furnace
and trimming press
1000 T moulding cell startup:
week 40/2005
IDRA OLK 1002 process controlled
moulding machine
Specma/ABB IRB 4400 F/45 robot
Stotek/Dosotherm 1200 furnace
and trimming press
400 T moulding cell startup:
week 40/2005
IDRA OLK 400 process controlled
moulding machine
Specma/ABB IRB 2400 F/10 robot
Stotek/Dosotherm 1200 furnace
and trimming press