Operations Management PGP 2009-11 II Term Instructors Office Janat Shah D Block: I Floor D Krishna Sundar E Block: I Floor Devanath Tirupati D Block: II Floor Jishnu Hazra D Block: I Floor Haritha Saranga D Block: I Floor Section A B C D E Sessi on Date 1 21 Sept 2 22 Sept 3 28 Sept 4 29 Sept 5 5 Oct 6 6 Oct 7 10 Oct 12 Oct 8 13 Oct 9 19 Oct e-mail janat diatha devanatht hazra harithas Credits: 3 Phone 3079 3275 3103 3195 3130 TOPICS Module 1: Process & Capacity Analysis Operations as a Source of Competitive Advantage; Performance Measures for Analysing Operations Read: Chapters 1 & 2 of Text Process analysis; Concept of Bottleneck, Cycle Time, Resource Interference; Factors affecting operations performance Case: Kristen’s cookie (Pg 189-190 of Text) Process Analysis of Batching & Assembly Operations Case: Executive Shirt Read: Chapter 5 of Text Analysis of Operating Systems with High Volume and Low Variety; Comparison between Service and Manufacturing Organizations; Case: Shouldice Hospital Read: Chapter 7 of Text Performance Analysis of a Service Process; Case: Manzana Insurance Capacity Analysis Under Uncertainty: Introduction to Queueing Read: Chapter Technical Note 7 (Pg 310-338) of Text Quiz 1 Analysis of Operating Systems with Low Volume and High Variety; Product Process Matrix Case: Donner Read: Chapter 6 (Pg 223-241) of Text Module 2: Supply Chain & Coordination Supply Chain coordination Read: Beer Game handout Please get the printout of the spreadsheet to class Supply Chain Coordination; Beer game Analysis; 1 10 11 12 13 14 15 16 17 18 19 20 20 Oct Inventory Management: Deterministic Model; Cost Structure and Trade-offs; Uncertain demand: Continuous Review Model; Determining Safety Stocks Read: Chapter 15 of Text 26 October Mid-Term Exam 2 Nov Inventory Management: Periodic Review; Managing Inventory of Short-Life Cycle Products: Newsboy model. Read: Chapter 15 of Text 3 Nov Efficient versus Responsive supply Chain; Concept of Postponement; Managing Inventory in a Responsive Supply Chain; Case: Hewlett Packard Read: Chapter 10 of Text Module 3: Operations Planning & Strategy 16 Nov Master Operations Scheduling game: Each Group should bring a Laptop to the Classroom Read: MOS Game Handout 17 Nov Concept of Hierarchical approach to Planning; Cost structure and Planning strategies Read: Chapter 14 of Text 23 Nov Master production schedule; Material Requirements Planning; Read: Chapter 16 of Text 24 Nov Just-in-time and Lean Operations; Lessons from The Goal; Theory of Constraints; Case: Toyota Motor Manufacturing Read: Chapter 12 of Text Chapter 18 (766-785) of Text 21 Nov Quiz 2 30 Nov Total Quality Management and Statistical Process Control and Process Capability; Concept of Six Sigma Read: Chapter 8 (pg 339-355) and Chapter 6 (Pg 370-386) of Text 1 Dec Project Planning and Scheduling: Network Development, Time cost trade off Read: Chapter 3 of Text Case: Reynold Construction Company 7 Dec Managing Operations in a Global Setting Case: Applichem 8 Dec Operations Strategy; Course Wrap-up Case: American Connector Read: Chapter 2 (again) and 9 (pg 404-417) 10 Dec End-Term Exam 2 Pedagogy The pedagogy consists of lectures, classroom discussions, group exercises such as case analyses and a management game. Text: Operations Management by Chase, Jacobs, Aquilano and Agarwal, 11th edition. The Goal by Goldratt and Cox (available in the Library Reserve Section) Evaluation Plan Group Assignment: Two Quizzes: Mid-term Test: End Term Test: 20 20 25 35 The midterm and end-term tests will be Open Books and Notes. Other Information The students are expected to work on the cases in groups of five. The process of formation of groups is left to the students. The QAG will inform the composition of each group to their respective instructor by 28 September. List of handouts: 1. Executive Shirt 2. Shouldice Hospital 3. Manzana Insurance 4. Donner 5. Hewlett Packard 6. Toyota Motor Manufacturing 7. Applichem 8. American Connector 3