Demand-driven Procurement SAP Best Practices for Retail (France) SAP Best Practices Scenario Overview – 1 Purpose and Benefits: Purpose This scenario begins with the required planning steps. The forecasting processes and different consumption-based MRP procedures. The supply source determination schema in SAP R/3 is then outlined in brief and the various options explained. The Purchase Order process shows you how to work with the Planning Workbench. Order optimizing comprises quantity optimizing, investment buying, load building and goods receipt capacity check. The last section shows you how vendor evaluations can be used to optimize goods procurement. Benefits Alongside article-specific inventory management, the SAP R/3 System provides an accurate data basis for using the comprehensive range of requirements planning methods. The main task in requirements planning is to monitor stocks and, in particular, generate automatic order proposals for purchasing. With the planning workbench, extensive functionalities for order optimization and vendor evaluation you can handle the whole process for demand-driven procurement. Key process flows covered Requirement Planning Planning Run Supply Source Determination Contract Processing Planning Workbench Order Optimizing Purchase Order Monitoring Vendor Evaluation Scenario Overview – 2 SAP Applications Required: Required SAP EHP3 for SAP ERP 6.0 Company roles involved in process flows Retail Non-Seasonal Purchaser Retail Non-Seasonal Purchaser – Power User Retail Non-Seasonal Purchase – Manager Retail Replenishment Planner Retail Replenishment Planner – Power User Retail Master data Manager Retail Warehouse Clerk Retail Store Manager Process Flow Diagram R. NonSeas. Purch.– Power U Retail Replenishment Planner Retail Non-Seasonal Purchaser Event Requirement Planning Unload Materials from Truck MRP Procedure Automatic reorder point planning MRP Procedure Time-phased planning MRP Procedure Time-phased planning with reorder point planning Carry out the individual Forecast from the article master MRP Procedure Forecast-based planning Alternative: Carry out the individual Forecast from the menu Optional: Planning File Optional: Reprocess the Forecast results Carry out Single-Item, Single-Level Planning Optional: Evaluating the Planning Results Convert the Purch. Requisition to a Purchase Order Enter goods receipt for purchase order Process Flow Diagram Supply Source Determination Supply Source: Source List Maintain Source List Release Order for the Contract Automatic Conversion of the Purchase Requisition to a Purchase Order Retail Replen. Planner Power User Retail NonSeas. Purchaser Retail NonSeas. Pur. Power U. Retail Replenish. Planner Event Unload Materials from Truck Goods receipt in DC Supply Source: Purchase Info Record Create Contract Create Purchase Requisition Create Purchase Order with reference to P. Requisition Create Purchase Requisition (Assign Supply Source) Process Flow Diagram Comparison of Evaluations Create Purchase Order via eCATT Plan Workbench: Online Requirements Planning Executing an Evaluation of the Art./Merch. Cat. Ranking List Order Optimizing: Investment Buying Run Order Cancellation Alternative: Simulate Investment Buying Run Order Release Retail Replen. Planner Power User Retail NonSeas. Purchaser Retail NonSeas. Pur. Power U. Retail Replenish. Planner RNS. Pur. Mngr Purchase Order Process and Vendor Evaluation Order Optimizing: Load Building: Carry out Single-Level, Single Item Planning Convert Purchase Requisition to Purchase Order Manual Load Building Goods receipt in DC eCATT for Vendor Evaluation Maintaining the Vendor Evaluation Manually Vendor Evaluation Automatic Reevaluation Create Purchase Order Return on Investment Investment Buying Analysis Order Optimizing: Goods receipt capacitiy check Automatic Load Building Requirements Planning Objectives Automation of the procurement process on site level Inventory monitoring of a site Central + distributed application Requirements Planning: Forecasting Model Selection Manual model selection with additional automatic test Manua l Constant model Trend models Seasonal models Seasonal trend models Models Automatic T: Test for trend Automatic S: Test for season Model selection A: Test for trend and season Parameters Basic value Basic value Trend value Basic value Season indices Requirements Planning: Overview RP type Forecast indicator Articles Articles ? Purchase Requisition Item 10 Consumption values 10/2000 11/2000 12/2000 987 1000 1251 Item 20 Forecast Requirements Planning Purchase Order Item 10 Item 20 Forecast Applications Forecast Application Reorder Point Reorder Point Planning Planning Forecast-Based Planning Calculation of the reorder point and the safety stock by the forecast. The forecast values are copied as requirements and replace the reorder point. Calculation of the reorder point and the safety stock by the forecast. Time-Phased Planning The forecast values are copied as requirements. The planning run is only carried out on predefined dates. Time-Phased planning can be applied in combination with Reorder Point planning. Source Determination Purchase Order: Supply Source Determination 1 Quota arrangement 60% 2 Source list ? 40% 40% ? PReq Vendor ?? Art. 3214 20 pc Art. 5110 15 pc Purch. requisition WITHOUT supply source Article PCS-04-MRP201 for VZ01 50pc Source list 3 Article Article Purch. order Vendor PCS-V201 Supply source ind . • Find external source of supply only • Find internal source of supply only • Find internal supply source first , then external • Find external supply source first , then internal 4 Outline agreements Purch info . records Regular vendor Stock transfer deliv ery schedules Supplying sites Supply region 5 Art. 3214 20 pc Art. 5110 15 pc MIT ? Vendor Vendor PCS-V201 R3001 Order Processing Planning Workbench Manual planning Select worklist - Site - Vendor Start variant Material selection - Stock planner - Merchandise category Default data Internet services - Item category - Account assignment category Control data - Sort algorithms - Hide processed worklist WWW Application settings - Sequence - Expand levels with one element - Display symbols - Display Worklist settings General settings e-mail Planning Workbench: Manual Planning Planning workbench with integrated manual planning Worklist personalization Simple display navigation in tree format Display of additional information, for example, site or vendor master data Direct access to the Internet or mail system Worklist view personalization Manual planning Display of consumption and/or forecast data Use of restriction profiles Automatically generated purchase requisitions Order Optimizing Quantity Optimizing: Rounding Profiles Dynamic Rounding Profiles Dynamic profile • Rounding method • Rounding rule 0 No rounding 1 Round up to a multiple of the order units/sales units 2 Round up to order/sales/logistical units of measure 3 Round up to order/sales/logistical units of measure, or log. unit of measure, zero qty for order units only AUn CAR LAY PAL • Unit of measure group % Up % Down 70,0 10,0 80,0 10,0 90,0 10,0 Check the permitted units of measure used by vendors or recipients Investment Buying: Purpose Investment buying is a method of determing procurement proposals that take account of future price increases, and are to be covered by external procurement The aim of Investment buying is to purchase articles in suitable quantities in good time as cheaply as possible taking account of various influencing factors Investment Buying: Overview Purchase price conditions Select condition changes Open PO quantities Stock on-hand Select relevant articles (Info Record) ROI Parameters Simulate purchase price Purchase price higher than future price Forecast Calculate ROI Actual ROI is lower than required ROI Purchase requisitions Worklist Log of items Protokoll found relevant to Purchasing Calculate order quantity Purchase orders Investment Buying Analysis Load Building Definition Load building is a process used to group together purchase orders and other requirements, while taking account of procurement restrictions, and thereby reduce procurement costs. Load Building Overview Req. Planning Investment buying process Promotion orders Purch. Req. . ... ... Purch. req. Purch. Req. . ... Without existing requirement elements Purchase requisitions Automatic load building process other order processes Purchase orders Purch. order ... Lieferant 326 Purch. Order... Vendor 326 Simulation list process Manual load building EDI to vendor Goods receipt capacity check Up to now, there was no check for sufficient capacity for the delivery date of a planned delivery in the goods receipt area of a warehouse. If the goods are delivered to a warehouse door that does not have any free capacity, there can be a bottleneck in the goods receipt area of a warehouse. At the same time, another warehouse door might have enough capacity. Advantages for the retailer and vendor: Taking the goods receipt capacity into account prevents potential bottlenecks. The vendor's delivery date planning utilizes the capacity of the retailer's goods receipt areas. The vendor can schedule the deliveries better since the planned time window for inbound deliveries is binding. Vendor Evaluation Functions in Vendor Evaluation Regular vendor for Article 1 Vendor A ? Vendor C Vendor B Quality audits Vendor Evaluation Vendor C Automatic Subcriteria: Overview Main Criteria Subcriteria Price Price level Price development GR inspection Complaints Audit On-time delivery Quantity reliability Shipping instructions Confirmation Quality Delivery Service Analyses for Vendor Evaluation HIT LIST General Vendor Evaluation Total Price Preis Qual . Dlvy. Lief . Service Vendor B 90 92 90 93 85 Vendor A 84 75 92 88 81 Vendor C 81 90 76 74 84 Analysis for Article/ Merchandise category Vendor Evaluation Evaluation Total Price Preis Qual . Dlvy. Lief Vendor A 88 81 93 92 86 Vendor C 81 90 76 74 84 Evaluation Comparison General Vendor Evaluation Total Vendor A Service 84 Price Preis Qual . Dlvy. Lief 75 92 88 Service 81 Evaluation for Article 1 Total 88 Price Preis Qual . Dlvy. Service 81 93 92 86 Legend <Function> Symbol Description Usage Comments Band: Identifies a user role, such as Accounts Payable Clerk or Sales Representative. This band can also identify an organization unit or group, rather than a specific role. Role band contains tasks common to that role. Symbol Diagram Connection The other process flow symbols in this table go into these rows. You have as many rows as required to cover all of the roles in the scenario. Hardcopy / Document External to SAP External Events: Contains events that start or end the scenario, or influence the course of events in the scenario. Business Activity / Event Flow line (solid): Line indicates the normal sequence of steps and direction of flow in the scenario. Flow line (dashed): Line indicates flow to infrequentlyused or conditional tasks in a scenario. Line can also lead to documents involved in the process flow. Connects two tasks in a scenario process or a non-step event Business Activity / Event: Identifies an action that either leads into or out of the scenario, or an outside Process that happens during the scenario Does not correspond to a task step in the document Unit Process: Identifies a task that is covered in a step-by-step manner in the scenario Corresponds to a task step in the document SubProcess Reference Proces s Decisio n Usage Comments To next / From last Diagram: Leads to the next / previous page of the Diagram Flow chart continues on the next / previous page Hardcopy / Document: Identifies a printed document, report, or form Does not correspond to a task step in a document; instead, it is used to reflect a document generated by a task step; this shape does not have any outgoing flow lines Financial Actuals: Indicates a financial posting document Does not correspond to a task step in a document; instead, it is used to reflect a document generated by a task step; this shape does not have any outgoing flow lines Budget Planning: Indicates a budget planning document Does not correspond to a task step in a document; instead, it is used to reflect a document generated by a task step; this shape does not have any outgoing flow lines Manual Process: Covers a task that is manually done Does not generally correspond to a task step in a document; instead, it is used to reflect a task that is manually performed, such as unloading a truck in the warehouse, which affects the process flow. Existing Version / Data: This block covers data that feeds in from an external process Does not generally correspond to a task step in a document; instead, this shape reflects data coming from an external source; this step does not have any incoming flow lines System Pass / Fail Decision: This block covers an automatic decision made by the software Does not generally correspond to a task step in the document; instead it is used to reflect an automatic decision by the system that is made after a step has been executed. Financial Actuals Budget Planning Manual Proces s Unit Process Process Reference Description Process Reference: If the scenario references another scenario in total, put the scenario number and name here. Sub-Process Reference: If the scenario references another scenario in part, put the scenario number, name, and the step numbers from that scenario here Process Decision: Identifies a decision / branching point, signifying a choice to be made by the end user. Lines represent different choices emerging from different parts of the diamond. Corresponds to a task step in the document Corresponds to a task step in the document Does not usually correspond to a task step in the document; Reflects a choice to be made after step execution Existing Version / Data System Pass/F ail Decisio n