Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Chapter Outline: Ceramics Chapter 12: Structure and Properties of Ceramics Crystal Structures Silicate Ceramics Imperfections in Ceramics Carbon Skip: 12.9 – 12.11 University of Virginia, Dept. of Materials Science and Engineering 1 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Ceramics keramikos - burnt stuff in Greek properties achieved through hightemperature heat treatment (firing). Usually metallic + non-metallic elements Always composed of more than one element (e.g., Al2O3, NaCl, SiC, SiO2) Bonds are partially or totally ionic Hard and brittle Electrical and thermal insulators Optically opaque, semi-transparent, or transparent Traditionally based on clay (china, bricks, tiles, porcelain) and glasses “New ceramics” for electronic, computer, aerospace industries. University of Virginia, Dept. of Materials Science and Engineering 2 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Bonding in Ceramics (Chapter 2) Electronegativity – ability of atoms to accept electrons (subshells with one electron - low electronegativity; subshells with one missing electron -high electronegativity). Electronegativity increases from left to right. Bonding is mixed: ionic + covalent Degree of ionic depends on difference in electronegativities Cations(+); Anions(-) University of Virginia, Dept. of Materials Science and Engineering 3 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Crystal Structures: Predominantly Ionic Crystal structure is defined by Magnitude of electrical charge on each ion Charge balance dictates chemical formula (Ca2+ and F- form CaF2). Relative sizes of cations and anions Cations want maximum possible number of anion nearest neighbors and vice-versa. Ceramic crystal structures: anions surrounding a cation are all in contact with it. For a specific coordination number there is a critical or minimum cation-anion radius ratio rC/rA for which this contact can be maintained University of Virginia, Dept. of Materials Science and Engineering 4 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics C.N. rC/rA Geometry 2 The critical ratio determined by geometrical 3 analysis <0.155 0.155-0225 4 0.225-0.414 6 0.414-0.732 8 0.732-1.0 30° Cos 30= 0.866 = R/(r+R) r/R = 0.155 University of Virginia, Dept. of Materials Science and Engineering 5 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Crystal Structures Rock Salt Structure NaCl rC = rNa = 0.102 nm, rA = rCl = 0.181 nm rC/rA = 0.56 From table for stable geometries: C.N. = 6 Two interpenetrating FCC lattices NaCl, MgO, LiF, FeO have this crystal structure University of Virginia, Dept. of Materials Science and Engineering 6 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Other crystal structures in ceramics (will not be included in the test) Cesium Chloride Structure: rC = rCs = 0.170 nm, rA = rCl = 0.181 nm rC/rA = 0.94 From table for stable geometries: C.N. = 8 University of Virginia, Dept. of Materials Science and Engineering 7 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Other crystal structures in ceramics (will not be included in the test) Zinc Blende Structure: typical for compounds where covalent bonding dominates. C.N. = 4 ZnS, ZnTe, SiC have this crystal structure University of Virginia, Dept. of Materials Science and Engineering 8 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Other crystal structures in ceramics (will not be included in the test) Fluorite (CaF2): rC = rCa = 0.100 nm, rA = rF = 0.133 nm rC/rA = 0.75 From table for stable geometries: C.N. = 8 FCC structure with 3 atoms per lattice point University of Virginia, Dept. of Materials Science and Engineering 9 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Density computation (similar to Chapter 3.5 for metals) = n’(AC + AA) / (VcNA) n’: number of formula units in unit cell (all ions included in chemical formula of compound = formula unit) AC: sum of atomic weights of cations AA: sum of atomic weights of anions Vc: volume of the unit cell NA: Avogadro’s number, 6.0231023 (formula units)/mol Example: NaCl n’ = 4 in FCC lattice AC = ANa = 22.99 g/mol AA = ACl = 35.45 g/mol Vc = a3 = (2rNa+2rCl)3 = (20.10210-7 + 20.18110-7)3 cm3 University of Virginia, Dept. of Materials Science and Engineering 10 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Silicate Ceramics Mainly of silicon and oxygen, the two most abundant elements in earth’s crust (rocks, soils, clays, sand) Basic building block: SiO44- tetrahedron Si-O bonding is largely covalent, but overall SiO4 block has charge of –4 Various silicate structures – different ways to arrange SiO4-4 blocks University of Virginia, Dept. of Materials Science and Engineering 11 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Silica = silicon dioxide = SiO2 Every oxygen shared by adjacent tetrahedra Silica is crystalline (quartz) or amorphous, as in glass (fused or vitreous silica) 3D network of SiO4 tetrahedra in cristobalite High melting temperature of 1710 C University of Virginia, Dept. of Materials Science and Engineering 12 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Window glasses Common window glass is produced by adding oxides (e.g. CaO, Na2O) whose cations are incorporated within SiO4 network. The cations break the tetrahedral network. Glasses melt at lower temperature than pure amorphous SiO2. Lower melting T makes it easier to form objects (e.g, bottles). Some other oxides (TiO2, Al2O3) substitute for silicon and become part of the network University of Virginia, Dept. of Materials Science and Engineering 13 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Imperfections in Ceramics (I) Point defects in ionic crystals are charged. Coulomb forces are large. Any charge imbalance has a strong tendency to balance itself. To maintain charge neutrality several point defects can be occur: Frenkel defect: a pair of cation (positive ion) vacancies and a cation interstitial. Also be an anion (negative ion) vacancy and anion interstitial. Anions are larger than cations so not easy for an anion interstitial to form Schottky defect is a pair of anion and cation vacancies Schottky defect Frenkel defect University of Virginia, Dept. of Materials Science and Engineering 14 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Imperfections in Ceramics (II) • Frenkel and Schottky defects do not change ratio of cations to anions compound is stoichiometric • Non-stoichiometry (composition deviates from the one predicted by chemical formula) occurs when one ion type can exist in two valence states, e.g. Fe2+, Fe3+ • In FeO, Fe valence state is 2+. Two Fe ions in 3+ state an Fe vacancy is required to maintain charge neutrality fewer Fe ions non-stoichiometry University of Virginia, Dept. of Materials Science and Engineering 15 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Impurities in Ceramics Impurity atoms can be substitutional or interstitials Substitutional: substitute for ions of like type Interstitials: small compared to host structure – formation of anion interstitials is unlikely Solubilities higher if ion radii and charges match Incorporation of ion with different charge state requires compensation by point defects Interstitial impurity atom Substitutional impurity ions University of Virginia, Dept. of Materials Science and Engineering 16 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Mechanical Properties of Ceramics Brittle Fracture stress concentrators are very important. (Chap. 8: measured fracture strengths are much smaller than theoretical due to stress risers) Fracture strength greatly enhanced by creating compressive stresses in the surface region (similar to shot peening, case hardening in metals, Chap. 8) Compressive strength is typically ten times the tensile strength Therefore ceramics are good structural materials under compression (e.g., bricks in houses, stone blocks in the pyramids). University of Virginia, Dept. of Materials Science and Engineering 17 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Plastic Deformation in Ceramics Crystalline ceramics: Slip (dislocation motion) is difficult because ions of like charge have to be brought close together large barrier for dislocation motion In ceramics with covalent bonding slip is not easy (covalent bonds are strong) ceramics are brittle. Non-crystalline ceramic: no regular crystalline structure no dislocations or slip. Materials deform by viscous flow (breaking and reforming bonds, allowing ions/atoms to slide past each other (like in a liquid) Viscosity is a measure of glassy material’s resistance to deformation. University of Virginia, Dept. of Materials Science and Engineering 18 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Viscosity Viscosity: measure of non-crystalline (glass or liquid) resistance to deformation. Highviscosity fluids resist flow; low-viscosity fluids flow easily. How readily a moving layer of molecules drags adjacent layers of molecules along determines its viscosity. Units are Pa-s, or Poises (P) 1 P = 0.1 Pa-s Viscosity of water at room temp is ~ 10-3 P Viscosity of typical glass at room temp >> 1016 P FA dv dy dv dy University of Virginia, Dept. of Materials Science and Engineering 19 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Carbon Carbon not a ceramic Exists in various polymorphic forms: sp3 diamond and amorphous carbon, sp2 graphite and fullerenes/nanotubes, one dimensional sp carbon University of Virginia, Dept. of Materials Science and Engineering 20 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Carbon: Diamond Diamond-cubic structure One of the strongest/hardest materials High thermal conductivity (unlike ceramics) Transparent in visible and infrared, high index of refraction, looks nice, costs $$$ Semiconductor (can be doped to make electronic devices) Metastable (transforms to carbon when heated) Hydrogenated diamond {111} surface with the dangling bonds or radicals terminated by hydrogen atoms Diamond turning into graphite at elevated temperature University of Virginia, Dept. of Materials Science and Engineering Figures from http://www.people.virginia.edu/~lz2n/Diamond.html 21 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Carbon: Graphite Layered structure: Strong bonding within planar layers. Weak, van der Waals bonding between layers Easy interplanar cleavage, applications as a lubricant and for writing (pencils) Good electrical conductor Chemically stable even at high temperatures Applications: furnaces, rocket nozzles, welding electrodes University of Virginia, Dept. of Materials Science and Engineering 22 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Carbon: buckyballs and nanotubes Buckminsterfullerenes (buckyballs) + carbon nanotubes expected to be important in future nanotechnology applications (nanoscale materials, sensors, machines, computers) Carbon nanotube T-junction Nano-gear Nanotubes as reinforcing fibers in nanocomposites Nanotube holepunching/etching University of Virginia, Dept. of Materials Science and Engineering Figures from http://www.nas.nasa.gov/Groups/SciTech/nano/ 23 Introduction to Materials Science, Chapter 12, Structure and Properties of Ceramics Summary Make sure you understand language and concepts: Anion Cation Defect structure Frenkel defect Electroneutrality Schottky defect Stoichiometry Viscosity University of Virginia, Dept. of Materials Science and Engineering 24