Company Overview
01
Introduction
02
Product & Services
a. Industrial Gas Turbine
b. Aero derivative gas turbine
03
Our Clients
04
Why Choose us?
www.turbocontrolsolutions.com
Company Overview
Established in 2009, TCS works in projects and areas interested by Oil,
Gas & Power industry.
Independent service provider to owners and operators of industrial &
aero derivative gas turbines, steam turbine, generators, pumps,
compressor and their associated control system across the world.
Singapore
Canada
Services delivered and managed by industry professionals with over 60
man-years OEM experience, bringing strong references, knowledge,
and flexibility required by this demanding industry
Providing high quality, cost-effective alternatives to the OEM in the
power generation industry
Established sales and support network coverage across the world.
Libya
Customer Oriented, Delivering wide array of professional engineering
services
Engineering,
Procurement
& Construction
Field Services-Gas,
Steam Turbine and
Turbo generators
www.turbocontrolsolutions.com
Comprehensive
training program
Turbine Installation
& Reapplication
Services
System
Upgrades
Malaysia
Industry we serve
Oil & Gas Services
Supporting international, national and independent oil companies’ critical
rotating equipment onshore and offshore, our services increase asset
availability & reliability across the entire process.
Power Generation
For utilities, independent and industrial power generation plants, our
operations and maintenance services help operators improve the
availability and reliability of gas and steam turbo‐machinery, including
the driven equipment.
Green Energy & Technology
Inspiring Renewable Energy. By that we mean inspiring industry,
commercial companies, public sector organizations, charities and
community groups to consider using renewable energy as an essential of
their overall energy needs. We operate across all areas of the renewable
energy supply chain from feasibility and resources assessment right
through to installation, operation and maintenance of systems throughout
the world.
www.turbocontrolsolutions.com
Solutions & Services
Field Maintenance & Engineering Services
Turbine Installation & Reapplication Service
Engineering, Procurement & Construction
Experts in Gas and Steam Turbine Controls
Control System Packages & Solution
Components Repair
Spare Parts &Consumables Trading
Power Plant Power Plant Retrofits & Upgrades
Training Courses In house or On‐site
Long Term Service Agreements
www.turbocontrolsolutions.com
Solutions & Services
Field Maintenance & Engineering Services
Mechanical
Instrumentation & Controls
Electrical & Generation
Condition Monitoring
Scheduled Maintenance
Emergency Breakdown Maintenance
Borescope Inspections
Controls Troubleshooting
Unit Start Up
Turbine Installation & Reapplication Services
Turbo Control Solution is uniquely positioned with the knowledge and
expertise required for successful relocation projects, and our engineering
team has the specialized skill set to provide a complete solution.
Range of services includes :
Original plant disassembly
Transportation & logistic
New plant layout and engineering
Fuel Conversion
Electrical on-line & protection engineering
Emission control & compliance
Equipment upgrade and modification
www.turbocontrolsolutions.com
Solutions & Services
Engineering, Procurement & Construction
Performance Upgrades
Increased Firing Temperature
Honeycomb shrouds
Brush Seals
HR120 & abradable coating Stg 1 shrouds
Frame 6 inlet plenum redesign
IGV upgrades
Engineering Support
Gearbox design
Off base systems – Fuel Skids,Fin fans, Ducting & Filter houses, etc..
Vibration Analysis
Field Balancing
Technical Consultation Services
Failure Investigations
Reverse Engineering
Turbo control solution offer industry-leading consulting, design and
construction services to owners & operator of industrial & aero derivative
gas turbines, steam turbine and other power plant developers world wide.
Our multi-disciplinary team provides expertise through all phases of power
generation.
www.turbocontrolsolutions.com
Solutions & Services
Our wide range of EPC services include
Conceptual and Detailed Engineering
Procurement of Major Equipment and Balance of Plant
Project &Construction Management
Start‐up and Commissioning
Performance Testing
Feasibility studies
In country surveys for new projects
Planning & scheduling
Plant erection estimation
Budget preparation
Installation & commissioning manuals for OEM equipment
High pressure pipe fabrication
Experts in Gas and Steam Turbine Controls
Turbo Control Solution has been an industry leader in providing control
solution for every aspect of power generation process, including steam
and gas turbine. Today, as older machine operate beyond their original life
expectancy, more precise and reliable control technology is a necessity.
Familiar with Controller
Woodward Netcon, Micro Net, 500 series, Atlas, 723,
Hima Himax PLC
Siemens S7 PLC
AB Control Logix PLC
Triconex TS3000
Bailey infi‐90 DCS
iFix, Citect, Wonder ware HMI
GE Speedtronic series
SIEMENS T1000, T2000, T3000
Emerson Ovation
Gas Turbine, Steam Turbine, Centrifugal/Axial Compressor, Generator Control System Upgrade & Solution
www.turbocontrolsolutions.com
Solutions & Services
Control Systems
Advanced gas turbine control retrofit system
PLC based gas turbine control and protection
Replaces older technology systems such as Mark II, III & IV
Improves control accuracy and operation reliability
Optimises gas turbine performance
Common spares with other industries utilising similar PLC
system
Control System Packages & Solution
Sensonics, Machinery Protection System
ABB, Excitation System
Hima, Turbo machinery Control
ComAp, Power management Control
Voith I/H, Electro-hydraulic actuation
Emerson Ovation
GE MK VIE
www.turbocontrolsolutions.com
Solutions & Services
Component Repairs
Stationary Component Repairs FS3002 – FS9001F
Nozzles
Shrouds
Liners incl DLN
Transition Pieces
Fuel Nozzles incl DLN
Flow testing
Rotating Equipment Repairs
Turbine Rotors (FS3002 – FS9, ABB 11D4/5, Siemens, V64.3)
Compressor Protective Overlay Coatings
Thermal Spray Coating
Air Plasma and HVOF
Robotic Systems
Thermal Barrier Coatings
Vacuum Heat Treatment
Braze Repairs
Blast Cleaning
Machining - Manual & CNC
MCrAlY’s
Hardface Coatings
Abradable Coatings
EDM
Component Modifications & Upgrades
Metallurgical Laboratory Services
Microscopy
Mechanical Testing
Failure Investigations
www.turbocontrolsolutions.com
Research and Development
Life Assessment
Solutions & Services
Spare Parts & Consumables Trading
For operators of gas turbines in the power generation and oil & gas
industry, we provide a wide range of spare parts. TCS can revert to its own
stock and a worldwide network of well‐known and certified suppliers. The
parts inventory is continually monitored to ensure that the majority of
customers spare part requirements are satisfied ex‐stock for both
scheduled and unscheduled maintenance.
Our delivery possibilities include spare parts for the following brand
and types:
Siemens (e.g. V94.2)
Westinghouse (e.g. W251)
General Electric (e.g. Frame 5, 6,7,9)
Solar (e.g. Centaur, Saturn)
We also provide refurbished and used serviceable components, giving cost
effective option, aligned with your operational needs and project deadline.
The range of products cover from nozzle, buckets (stator, rotor), various
hot gas path parts, to control system. For all supplied parts TCS issues a
warrantee same as the warranty given by the original Equipment
Manufacturer
www.turbocontrolsolutions.com
Solutions & Services
Power Plant Retrofits & Upgrades
Modernizing or upgrading a gas turbine can lead to the improvement of
component durability and its benefits can result in reducing the need to
replace or recondition parts and components. The result of the upgrade
or modernization efforts can also lead to a reduction in the cost of
maintaining the power plant.
Services includes:
Frequency Conversions
Fuel System Conversions
Emissions Abatement Systems
Auxiliary System Modification
Instrumentation and Control System Modifications
Long Term Service Agreement
Dedicated contract management
Spares management & inventory control
Remote monitoring
Technical support
Scheduled & unscheduled overhauls
Component repairs
www.turbocontrolsolutions.com
Solutions & Services
Training Courses-In house or On Site
The training courses can be conducted at TCS’s facility centre, or can be
provided on‐site(on‐the job training).
We offer the following Courses:
Gas Turbine Operations
(GE Speedtronic Mark V, VI, Vie Controls)
GE Speedtronic Mark V, VI, Vie Control System
GE Speedtronic Mark V, VI, Vie Maintenance
HMI Operation and maintenance
Siemens Control System
Woodward Control System
Customized Course
We also offer courses on a wide range of topics covering gas
turbines and associated equipment, including, but not limited to:
Introduction to Gas Turbine Plant
Mechanical Maintenance
High Voltage Safety
Generator Control & Maintenance
Gas & Steam Operations
Medium speed diesel engine
Gas Turbine Control Review
Power System Protection
 Deliver training to over 1,000 engineering personnel to educate and enhance skills
 Modular courses by classroom and hands on training
 Training partnerships Specialist training packages customized to clients needs
www.turbocontrolsolutions.com
Solutions & Services
Aero Derivative Gas Turbine
We with the support of our alliance partner specialize in overhaul, repair,
upgrade, modification, testing and supply of gas turbines, fuel systems,
accessories and Control Systems with engineering support and field
services.
We carry a large stock of parts and rotable exchange units which can be
shipped prior to planned shut down and therefore keep downtime to an
absolute minimum
Fuel nozzles, valves, regulators and pumps
Bleed air and thrust balance control valves
Fuel dividers, manifolds and feed pipes
Lube oil pumps and valves
Hydraulic controllers, pumps and servo’s
VSV and IGV actuators
Starter motors
Staging valves
Sensors, cables and harnesses
Use Table General Electric, Rolls-Royce, Siemens, Solar
www.turbocontrolsolutions.com
Our Clients
www.turbocontrolsolutions.com
Why Choose Us?
Non-OEM
Highly qualified staff
(Producer-independent,
flexible, low in costs)
(OEM-experienced, flexible,
highly motivated)
TCS
Latest technical
standard
Excellent project
references
(strong project-handling,
MD and TD at your disposal)
www.turbocontrolsolutions.com