RESUME
Ajay H. Vyavahare
Mob. No.: +919923601500.
E-mail: mr.ajay0278@rediffmail.com
Career Objective:
 Seeking for a challenging & creative position which utilizes my engineering Knowledge
to help in growth of the organization.
Educational Qualification:
 Pursuing for IIIE (Indian Institution of Industrial Engineering).
 Passed Diploma in Mechanical Engineering, Govt. Polytechnic Aurangabad in June 2006
with 74.93%marks.
 Passed Higher Secondary Education from Aurangabad with 63.67%.
Experience Summary:
 A qualified Mechanical engineer with having 8.1 years experience in New Product
development.
 Experience in the manufacturing engineering operation in the Automobile Industry.
 New product development: Feasibility study, Capacity planning, Layout finalization,
Machine Procurement, machine Installation, Finalization of Machine specification With
Vendor.
 Development of new manufacturing line for the new Product considering the plant
capacity & material flow, mistake proofing in line.
 Designing the jigs & fixture for the new product & continuous improvement project.
 Process Planning & designing.
 Well versed in computer skills Pro E wildfire 3, Solid edge, AutoCAD.
 Value Engineering, Quality & Continuous Improvement Project.
 Prepare the project execution & capex Preparation.
Core Competencies
 Making Investment planning for new Product. ( As per Customer Requirement)
 Kaizen implementation & continual improvements: Elimination of the waste from
the production process, improving the productivity & continual improvements in the
activities & processes of the organization.
 Facility Planning, line layout & material Flow analysis Calculation of facility
requirement for the new development product, material flow analysis & lean line layout
preparation.
 Time & Method Study Establishment of Work Standards, Performance standards or
Production norms, Standard time, Capacity Analysis.
 Process Improvement through Process Mapping, reducing/eliminating Non value
added activities through Process Analysis,
 Line Balancing through workstation Design of various sections of Manufacturing
Lines.
 Exposure in Lean manufacturing.
Software Exposure:
 Basics of MS Office Applications.
 Auto-CAD 2011.
 Pro-e WF 3.0 and 4.0.
 Solid Works ST4.
 Basic Catia
Professional Experience
Company Name: Varroc Engineering Pvt. Ltd.
Department: Manufacturing Engineering Department (MED)
Designation: Executive
Company Profile:
 Manufacturing the auto electric Component like Speedo meter, magneto, starter
motor, CDI, RR, wiper motor.
 Organization is awarded the BAJAJ TPM Award in 2010.
 Varroc have the major customer like
 Bajaj Auto Limited
 Fiat India Limited
 Royal Enfield
 Mahindra Two Wheeler Limited
 Suzuki India Pvt. Ltd.
Responsibilities:
 New Product development including Feasibility, Process designing, investment
planning, development & Installation of manufacturing facilities.
 Designing the work station by considering the ergonomics principle.
 Designing the process flow, Plant layout & layout optimization.
 Evaluating the plant capacity, bottleneck station & planning accordingly to increase the
plant capacity.
 Manpower reduction project through the automation & line balancing.
 Prepare the tool manufacturing Plan for New Product.
 Prepare the machine procurement Plan for new Product.
 Carried out IPP (Initial Part Production) Trial for New Model & taking Necessary action
for any trouble shooting.
 Co-ordinate with tool room for making parts & Tooling.
 Prepare The Tool Drawing by using GD&T.
 Prepare the Capacity data line wise, workstation wise.
 Design, Order & development of Jigs, Fixture, Machine & other equipment.
 Estimation of SPM & Jigs & fixture, tooling.
 Prepare the PFD, PFMEA; Control Plan, Process standard.
 Tool Tryout & Troubleshooting.
 Design & Development Conveyor, Trolley, Chute Material Handling equipment.
 Work with supplier to develop the machine & fixtures.
 Line Layout as per the Process Flow.
 Installations of New machine & Tryout.
 Preparation of standard operating Procedure, Tool Validation Plan, Process validation.
 Implementing the POKA-YOKE to reduce the Customer Complaints.
 Prepare the Capital Budget & getting approval.
 Awareness of ISO & TS.
 Awareness of Industrial Engineering, Time study, Method Study, Line Balancing,
capacity.
 Aware with SAP system.
Industrial Project Details:
Project Title: Development of JL/R104 Dashboard.
Customer: Bajaj Auto Ltd.
Responsibilities:
 Study the drawing of the Product & part & make the process flow diagram.
 As per the process flow diagram make Process Planning Sheet which include the tool,
& Machine, Equipment requirement.
 Design & Development of Jigs & Fixture, Machine for manufacturing process.
 Work with supplier to develop the machine & fixtures
 Take the tool Tryout & Machine Tryout & handover to the production & Maintenance.
 CFT member in Preparation of DFMEA, PFMEA, Control Plan.
 Prepare the APQP Document for Dashboard.
 Successfully Completion of production of Dashboard.
Project Title: Mahindra Magneto.
Customer: Mahindra two wheeler ltd.
Responsibilities:
 Study the drawing of the Product & part & make the process flow diagram.
 As per the process flow diagram make Process Planning Sheet which include the tool,
& Machine, Equipment requirement.
 Design & Development of Jigs & Fixture, Machine for manufacturing process.
 Work with supplier to develop the machine & fixtures
 Take the tool Tryout & Machine Tryout & handover to the production & Maintenance.
 CFT member in Preparation of DFMEA, PFMEA, Control Plan.
 Prepare the APQP Document for Magneto.
 Successfully Completion of production of Magneto.
Machine Development
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Potting Line automation Project.
New RR line set up.
Potting Machine.
Performance Testing Machine.
Vacuum Chamber.
Multispindel machine.
Housing Assembly SPM
Pointer Pressing SPM.
Dial ring Pressing SPM
Company Name: VEPL Waluj-II
Department: Tool Room
Duration: June 2006 to May 2007
Designation: Trainee Engineer.
Responsibilities:
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Designing and Manufacturing of jigs and fixture.
To ensure the design is feasible for manufacturing.
To conduct the trials and tool proving.
Improvement projects for Cost reduction and manpower saving.
To plan and execute the manufacturing activities.
Interaction with Product design team, Production Team and Continuous Improvement
Team for Fixture Design feasibility.
To make the necessary modifications in the tools in order to prove the tools.
Vendor development and outsourcing the tooling work.
To co-ordinate the manufacturing process of jigs and fixtures with the vendors.
Attending live production problems.
Handling the tool maintenance and tool manufacturing activities
To control the breakdowns related to tooling.
Training attended:
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Lean Manufacturing training.
MOST Training.
TPM Training.
Training On APQP.
Awareness about SMED, FMEA, DOE, POKA –YOKE.
ISO/TS 16949-2002
Personal Details:
Name
Date of Birth
Nationality
Marital Status
Sex
Languages Known
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Ajay Harishchandra Vyavahare.
13 July 1984
Indian.
Married.
Male
Marathi, English Hindi.
Declaration:
I hereby declare, the above given information is true and best of my knowledge.
Ajay H. Vyavahare