CENG 109 class 4 Putting biology into a bottle: the story of recombinant insulin Class announcements Hand in homework #1 NOW Team formation deadline (18/09) Email questions and results to TA Stephen stepheny@ust.hk Arrangement for library orientation Recombinant insulin starts a new chapter for biotechnology industry Human insulin The first synthesis of Aspirin in 1899 Penicillin- the first antibiotic was discovered in 1928 www.rcsb.org First recombinant product hit the market in 1982 Outline of this class 1) 2) 3) The health care problems for diabetic patients now and then (70’s) Windows of opportunities for the new biotechnology Technical and regulatory challenges for the development of recombinant insulin Diabetes is a serious health and economic problem Diabetes affects more than 230 million people worldwide Diabetes is the leading cause of blindness in developed countries, a common cause for amputation and kidney failure, and increases the chances for developing heart conditions. The devastating complications of diabetes are imposing a huge burden on healthcare services. It is estimated that diabetes accounts for between 5% and 10% of a nation's health budget. Information from the web site of International Diabetes Federation www.idf.org Insulin :a standard treatment for diabetes since 1924 1921: First isolation of insulin from animal (Univ. of Toronto) (Macleod and Banting were awarded the Nobel Prize in 1923 for the discovery of insulin. ) 1922: Large scale production/ commercilization (Eli Lilly; Novo Nordisk) What was the source of insulin? Human insulin differs from pig insulin by 1 amino acid; from cattle insulin by 3 amino acids Commercial opportunities for the new technology Advances in new technology In 1958, the exact sequence of amino acids comprising the insulin molecule, the so-called primary structure, was determined by British molecular biologist Frederick Sanger. In 1967, after decades of work, Dorothy Crowfoot Hodgkin determined the spatial conformation of the molecule, by means of X-ray diffraction studies. She had been awarded a Nobel Prize in Chemistry in 1964 for the development of crystallography. Boyer and Cohen devised methods for making recombinant DNA in 1974. Rosalyn Sussman Yalow received the 1977 Nobel Prize in Medicine for the development of the radioimmunoassay for insulin. (www. Wikipedia.com) Commercial opportunities for the new technology Limitations of animal extraction Potential allergic reactions Slaughterhouse would not be able to provide enough supply of animal pancreas Market size of the proposed product Increased diabetes patients Insulin is the mainstream treatment Animal-insulin is already a mature product Lucrative markets Insulin is a relatively small and simple protein Technical Challenges “The thrill of it was that nobody had every done it before. The problem with it was that no one had ever done it before” Bruce H. Frank, a retired Lilly scientist who worked on the development of recombinant human insulin Making insulin with recombinant DNA technology Obtaining the insulin gene 1) mRNA isolated from beta-cells in pancreas mRNA 2) cDNA produced by Reverse transcriptase mRNA cDNA 3) mRNA destroyed cDNA 4)DNA stranded produced by DNA polymerase double stranded DNA Graphics adapted from “Biotechnology: Demystifying the Concepts” by Bourgaize, Jewell, Buiser Cloning human insulin gene in bacterial cells Graphics from “Biotechnology: Demystifying the Concepts” by Bourgaize, Jewell, Buiser Procedure for identifying insulin producing cells Graphics adapted from “Biotechnology: Demystifying the Concepts” by Bourgaize, Jewell, Buiser Scaling up the fermentation was only the first step in manufacturing.. Eli Lilly licensed the recombinant human insulin from Genentech. Its expertise in isolating antibiotics from fermentation was important in scaling the production of recombinant protein from bacterial fermentation Insulin is more than a chain of amino acids New techniques for quality control New physiochemical and biological test were introduced Confirm the primary sequence Confirm the 3-D structure Answer questions about immunogenicity (is there any allergic reaction?), efficacy (is it performing its biological functions?), and stability (is it still the same protein after storage?) Regulatory Challenges FDA had experiences approving insulin products but none with recombinant protein products Public caution has imposed further challenges in early bioprocesses (e.g. the two-chain method, small scale fermentation) FDA worked closely with companies and quickly expanded its expertise in genetic engineering, resulting in a quick approval process of the somewhat controversial product at the time Humulin was launched in 1982, only four years after the initial demonstration that human insulin could be expressed in bacteria using rDNA method. Revenues of insulin products More than 20 insulin products available, most are produced by recombinant routes Insulin remains a billion-dollar drug today. In 2004, insulin sales brought $3.4 billion for Novo $2.1 billion for Lilly $1.1 billion for Sanofi-Aventis Homework #2 (due 21/09) 1) 2) Aside from Genentech, there are a number of biotechnology giants and their global market shares are displayed in the chart below. By browsing the company web sites, find out information of a major human health product from 3 of these companies. What are the therapeutic targets of these products? What diseases do they treat? Discuss major obstacles in developing recombinant insulin into a commercial product