Orange County Convention Center
Orlando, Florida | May 15-18, 2011
]
Advanced Integration of SAP ME and ECC6 using MII
in a High Tech Discreet Manufacturing Environment
David J. Kennedy
SAP Analyst
David.Kennedy@eitny.com
Office 607-755-5150
Cell 607-760-2843
Endicott Interconnect Technologies
[ Learning Points
Learn how to integrate the plant floor to the MRP/ERP.
Discover the power, flexibility, and ease of use of MII as a
data integration tool.
Understand resistance to change and how to overcome.
Real Experience. Real Advantage.
2
[ Agenda
EI heritage and organization
Goals / Challenges
Before Visiprise
Overall use
Slide show
Results
Future
Recommendations
Real Experience. Real Advantage.
3
[Endicott Interconnect Heritage
1911
Companies combine to
form CTR
1924
CTR changes name to International
Business Machines
1972
SAP started by 5 former
IBM employees
2002
IBM sells Endicott manufacturing
operations EI is formed
2011
Real Experience. Real Advantage.
4
[
Huron
China
Semiconductor
Packaging
Complex Assembly
SureScan
Treater Tower
Panels
Tool Model Shop
Integrated Circuit
Assembly
EI Detection &
Imaging Systems
Real Experience. Real Advantage.
[
Goals / Challenges
Effective component traceability / data collection
Simple / easy to use
One point of contact
Real time inventory / WIP control
Large BOMs
Consumption of SAP batch controlled components
Limited resources
Reporting
Rework, Rework, Rework
The old way worked
Real Experience. Real Advantage.
[ Project Path
2007
2008
2009
2010
2011
CIS Visiprise
Initial implementation
ECC 6
Utilization
Expansion
Upgrade
Real Experience. Real Advantage.
[ Generalized Build
Planning
Serialize /
Kitting
Placement
inspect
Testing
Hardware
Real Experience. Real Advantage.
Final
inspection
Package /
ship
[ Before
CCIS
Common Collection
Information System
Ztrace
Customer/
Eng data
Production orders
Serial numbers
CAIS Complex Assembly Information System
Defect / repair
Defect
data/ and
repair
Component
data
Trace
Documents
SDI
CIS
Visiprise
Reports and
Data packages
Real Experience. Real Advantage.
[ Current
Customer/
Eng data
Documentation
ls
ria
e
at
M
BO
M
Materials
Items
BOM, Routing, PV
ZTrace
ERP
BOM
MII
Production orders
Confirmations
bo
Inv. ID
s
er
d
or
r
Reports and
Kronos
Real Experience. Real Advantage.
Shop orders
Confirmations
MRP/INV data
La
BOM, Routing, PV
Data packages
ME
[ Component Flow
Incoming
inspection
Ztrace info
entered
Ztrace info
sent to xMII
Components
received
Visiprise
inventory ID
created
Assembly data
back to receipt
available
Assembly data
collected
Ztrace label
put on box
Components
assembled
manually
Child Ztrace created
as needed
Barcodes scanned
into placement tools
Real Experience. Real Advantage.
Assembly run
through
placement tool
Data picked up by
Visiprise
[
Batch consumption flow
Data field
SAP_BATCH
collected in Visiprise
“Complete”
collaboration calls
XMII transaction
Record confirmations transaction
Confirmation
recorded in
confirmation table
Consumption of
anything with data field
SAP_BATCH recorded
in separate table
XMII scheduled confirmation dispatcher transaction
Selects confirmation,
pulls batch consumptions
with matching ID
Real Experience. Real Advantage.
Batch consumptions
processed through SAP
cleared from table when
successful
When all batch
consumptions are clear
confirmation processed
with normal backflushing
[
Slide Show
Real Experience. Real Advantage.
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Real Experience. Real Advantage.
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Real Experience. Real Advantage.
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Results
Speed approximately 3 components per second
BOMs of over 6000 components successfully
processed
Actual batch consumption in SAP
Easy to use
Everybody happy
Real Experience. Real Advantage.
[ Future
Actual labor Through ME
5.2 upgrade
Scaling / performance
Other business areas
MII upgrade
Additional MII functions
Bigger, Faster, more accurate
Real Experience. Real Advantage.
[ Recommendations
Visualize big first
Experience it
Plan for future
Know that &^%# happens
Embrace the versatility
Real Experience. Real Advantage.
[
]
Thank you for participating.
Please remember to complete and return your
evaluation form following this session.
For ongoing education in this area of focus, visit
www.asug.com.
SESSION CODE:
4113
Real Experience. Real Advantage.