Quantitative Biopharmaceutical Applications of Capillary Electrophoresis A Thesis Submitted to the Faculty of Drexel University by Junge Zhang in partial fulfillment of the requirements for the degree of Doctor of Philosophy November 2009 ii © Copyright 2009 Junge Zhang. All Rights Reserved. iii Dedications This thesis is dedicated to my wife Rene and my two beautiful daughters, Zannan and Melanie, for their love, endless support, and understanding; to my loving father, who left this world in 2008 after fighting with stroke and cancer for eight years; and to my mother, who has been giving me so much that I can never pay back. iv Acknowledgments I would like to thank my research advisor, Professor Joe Foley for his support and guidance during my study at Drexel University. I have learned so much from Dr. Foley thorough group meetings, face-to-face discussions, and numerous phone calls and emails. You challenged me for using scientifically incorrect citations that I thought to be authentic. You encouraged me to keep working on my projects until I found the solutions. Because of your in-depth knowledge and passion in separation science, I became a better analytical scientist. I would like to express my sincerest gratitude to Dr. Foley, and without you this thesis would not be possible. I would also like to thank my thesis committee: Dr. Peter Wade, Dr. Anthony Addison, Dr. Reinhard Schweitz-Stenner, Dr. Felice Elefant, and Dr. Jonathan Shackman. Your time and comments on my thesis are highly appreciated. I must mention my former supervisor at J&J, Dr. Utpal Chakraborty. It was he who advised me to study for the PhD after I joined the company. We became close friends after working together for six years. Although we are in different groups now, your help and continuous support are still tremendous and meant a lot to me. Thank you so much, Utpal! I would like to thank my current supervisor at J&J, Dr. Sudhir Burman, who has reviewed two of my manuscripts and provided valuable comments. My thanks also go to the Foleite research group. At Drexel, the Foleite research group is like a family to me. Many thanks to Dr. Melissa Mertzman, Dr. Kimberly Kahle, Dr. Stephanie Schuster, Dr. Dave Thomas, Addy Kojtari, Alex Adair, Jeanine Erdner-Tindall, Anna Caltabiano, Barbara Hale, Donna Blackney, Mirlinda Biba, Laquisha Hamilton, Li Li, and v Adam Socia. Your ideas and ways of solving a problem have inspired me in many ways. Sometimes, even a simple question raised by one of you in a group meeting changed my way of thinking. Your friendship is a blessing to me. Dr. Melissa was so caring and considerate. Dr. Kim Kahle was so sharp and I wish I could be as smart as you are. Dr. Stephanie Schuster was always smiling and nice to me even when I asked too many questions. Dr. Dave Thomas was so patient and encouraging. Addy was always energetic and enthusiastic about science. Alex was so perseverant. Although many times I had to make effort to go to a group meeting after a hard working day, I’ll miss that after I graduate because it was such a good learning opportunity for me. I would like to thank many faculty and staff members in Chemistry Department at Drexel University, particularly, to Dr. Anthony Addison, Dr. Alan Bandy, Dr. Peter Wade, Dr. Jun Xi, Dr. Keven Owens, Dr. Reinhard Schweitz-Stenner, Virginia Nesmith, Edward Thorne, Edith Smith, Edward Doherty, Susan Rutkowsky, and Thomas Cachaza. Last, but not least, I would like to thank my wife Hong (Rene) Lu for her love. You have sacrificed so much for me. I clearly remember those days and nights I had classes or group meetings that you took care of the two kids. So many weekends I went to work on my project and left you guys alone. At home whenever I worked on my research project, you never asked me to do anything. Instead, you brought me a cup of tea to drink or some fruits to eat. I would also thank my two daughters for their sacrifice too. I owed you guys so much time. I promise I will take you somewhere or play with you more after this. vi Table of Contents LIST OF TABLES ......................................................................................................................... xii LIST OF FIGURES ...................................................................................................................... xiii LIST OF SYMBOLS ................................................................................................................... xvii LIST OF ABBREVIATIONS ....................................................................................................... xix ABSTRACT .................................................................................................................................. xxi Chapter 1: Introduction to capillary electrophoresis: fundamentals and applications .................. 1 1.1 Development of capillary electrophoresis .................................................................................. 1 1.2 Development of capillary electrophoresis instrumentation ........................................................ 1 1.3 Fundamental theory of capillary electrophoresis separation ...................................................... 3 1.3.1 Efficiency ................................................................................................................................ 3 1.3.2 Electroosmotic flow ................................................................................................................ 6 1.3.3 Ohm’s law ............................................................................................................................. 12 1.3.4 Electrophoretic mobility ....................................................................................................... 15 1.3.5 Separation mode.................................................................................................................... 15 1.4 Application of capillary electrophoresis in biopharmaceutical analysis .................................. 27 1.5 List of references...................................................................................................................... 29 Chapter 2: Characterization of glycoprotein erythropoietin by its isoform distribution using capillary zone electrophoresis ........................................................................................................ 36 2.1 Introduction .............................................................................................................................. 36 2.2 Materials and methods ............................................................................................................. 39 2.2.1 Chemicals and reagents ......................................................................................................... 39 2.2.2 EPO sample preparation........................................................................................................ 39 2.2.3 Formulated epoetin alfa sample preparation ......................................................................... 40 2.2.4 Capillary zone electrophoresis (CZE) ................................................................................... 41 vii 2.2.5 Modified capillary conditioning............................................................................................ 43 2.3 Results and discussion ............................................................................................................. 44 2.3.1 Restoration of the fused silica capillary surface ................................................................... 44 2.3.2 System suitability .................................................................................................................. 48 2.3.3 Characterization and qualification of epoetin alfa secondary standard................................. 49 2.3.4 Precision ................................................................................................................................ 55 2.3.5 Use of duplicate injections for test sample ........................................................................... 57 2.3.6 Use of 2-hour conditioning period on new capillaries .......................................................... 57 2.3.7 Removal of polysorbate 80 from formulated epoetin alfa .................................................... 60 2.4 Conclusions .............................................................................................................................. 62 2.5 List of references...................................................................................................................... 65 Chapter 3: Separation of residual cell culture media components by micellar electrokinetic chromatography ............................................................................................................................. 68 3.1Introduction ............................................................................................................................... 68 3.2 Materials and methods ............................................................................................................ 70 3.2.1 Chemicals and reagents ......................................................................................................... 70 3.2.2 Standard solutions ................................................................................................................. 72 3.2.3 Sample preparation ............................................................................................................... 72 3.2.4 Capillary electrophoresis....................................................................................................... 73 3.2.5 Capillary conditioning........................................................................................................... 73 3.3 Results and discussion ............................................................................................................. 74 3.3.1 Capillary zone electrophoresis (CZE) vs. micellar electrokinetic chromatography (MEKC) ....................................................................................................................................................... 74 3.3.2 Effect of surfactant concentration ......................................................................................... 78 3.3.3 Effect of pH........................................................................................................................... 81 3.3.4 Detection wavelength............................................................................................................ 81 3.4 Validation of the analytical procedure ..................................................................................... 83 viii 3.4.1Limit of detection (LOD) and limit of quantitation (LOQ) ................................................... 90 3.4.2 Specificity ............................................................................................................................. 97 3.4.3 Linearity and range ............................................................................................................... 97 3.4.4 Accuracy and precision ......................................................................................................... 99 3.5 Concluding remarks ................................................................................................................. 99 3.6 List of references.................................................................................................................... 103 Chapter 4: Characterization of monoclonal antibody using capillary sodium dodecyl sulfate gel electrophoresis ............................................................................................................................. 107 4.1Introduction ............................................................................................................................. 107 4.2 Materials and methods ........................................................................................................... 111 4.2.1Reagents and solutions ......................................................................................................... 111 4.2.2 Preparation of solutions ...................................................................................................... 112 4.2.3 Preparation of samples ........................................................................................................ 113 4.2.4 Capillary SDS (cSDS) analysis ........................................................................................... 114 4.2.5 Capillary conditioning......................................................................................................... 114 4.3 Results and discussion ........................................................................................................... 115 4.3.1 Effect of sample buffer pH.................................................................................................. 115 4.3.2 Alkylation condition ........................................................................................................... 119 4.3.3 Incubation temperature and time......................................................................................... 119 4.3.4 Reduction conditions........................................................................................................... 123 4.3.5 Characterization of the aglycosylated heavy chain (AGHC) .............................................. 123 4.3.6 Summary of optimized parameters of the cSDS Method.................................................... 126 4.4 Method validation .................................................................................................................. 129 4.4.1 Specificity ........................................................................................................................... 129 4.4.2 Accuracy ............................................................................................................................. 135 4.4.3 Precision (repeatability and intermediate precision) ........................................................... 135 ix 4.4.4 Limit of quantitation (LOQ) ............................................................................................... 138 4.4.5 Linearity and range ............................................................................................................. 144 4.4.6 Sample stability ................................................................................................................... 146 4.5 Concluding remarks ............................................................................................................... 146 4.6 List of references.................................................................................................................... 150 Chapter 5: Optimization of injection length into a capillary for detection sensitivity enhancement in micellar electrokinetic chromatography............................................................. 157 5.1 Introduction ............................................................................................................................ 157 5.2 Materials and methods ........................................................................................................... 163 5.2.1 Reagents and solutions ........................................................................................................ 163 5.2.2 Capillary electrophoresis (CE) ............................................................................................ 165 5.2.3 Capillary conditioning......................................................................................................... 166 5.3 Results and discussion ........................................................................................................... 166 5.3.1 Injection length vs. retention factor .................................................................................... 166 5.3.2 Injection length vs. efficiency ............................................................................................. 172 5.4 Concluding remarks ............................................................................................................... 177 5.5 List of References .................................................................................................................. 180 Chapter 6: Conclusions and future directions .............................................................................. 184 6.1 Conclusions ............................................................................................................................ 184 6.2 Future directions .................................................................................................................... 186 6.3 List of references.................................................................................................................... 188 Appendix A: UV spectra of the six cell culture media components ............................................ 189 Appendix B: Detection sensitivity comparison of cell culture media components at fixed wavelength ................................................................................................................................... 195 x List of Tables Table 1.1List of parameters that affect EOF in CE [41-42, 30] ..................................................... 13 Table 2.1 Precision of migration times (MTs) and relative migration times (RMTs) for two sets of analyses (Run-1 and Run-2) based on triplicate injections of each preparation ........................ 50 Table 2.2 Precision of relative peak area (%) for two sets of analyses (Run-1 and Run-2) based on triplicate injections of each preparation .................................................................................... 51 Table 2.3 System suitability data of the BRP primary standard .................................................... 53 Table 2.4 Precision of relative peak area for Run-3 and Run-4 based on triplicate injections of each preparation ............................................................................................................................. 56 Table 2.5 Average relative areas (%) of the isoforms in all secondary standard preparations ...... 58 Table 2.6 Average relative areas (%) of the isoforms in all secondary standard preparations for the evaluation of duplicate injection .............................................................................................. 59 Table 2.7 Precision of relative migration time with 2-hour conditioning vs. 12-hour conditioning ................................................................................................................................... 61 Table 2.8 Relative area (%) of each isoform of the epoetin alfa secondary standard (EPO Std) and 2000 (2K) IU/mL F-EPO and 40,000 (40K) IU/mL F-EPO ................................................... 63 Table 2.9 Relative area (percent) of each isoform of the epoetin alfa secondary standard (EPO Std) and 2000 (2K) IU1/mL F-EPO2 and 40,000 (40K) IU/mL F-EPO........................................ 64 Table 3.1 Limit of detection and limit of quantitation data for hypoxanthine ............................... 91 Table 3.2 Limit of detection and limit of quantitation data for riboflavin ..................................... 92 Table 3.3 Limit of detection and limit of quantitation data for xanthine ....................................... 93 Table 3.4 Limit of detection and limit of quantitation data for mycophenolic acid....................... 94 Table 3.5 Limit of detection and limit of quantitation data for folic acid ...................................... 95 Table 3.6 Limit of detection and limit of quantitation data for nicotinic acid ............................... 96 Table 3.7 Linearity and range data (10-100 μM) ......................................................................... 100 Table 3.8 Accuracy and precision data ........................................................................................ 101 Table 4.1 Area percentage of IgG and Impurity using sample buffers with different pH and varied ionic strength ..................................................................................................................... 116 Table 4.2 Area percentage of IgG and Impurity using sample buffers with different pH with the same conductivity ........................................................................................................................ 120 xi Table 4.3 Optimization of alkylating agent (IAM) concentration ............................................... 122 Table 4.4 Comparison of mAb purity under different incubation conditions for reduced and non-reduced samples. NA: Not Available ................................................................................... 124 Table 4.5 Effect of reduction conditions on the analysis of reduced mAb .................................. 125 Table 4.6 Spike recovery of PNGase F treated samples .............................................................. 128 Table 4.7 Summary of optimized method parameters ................................................................. 130 Table 4.8 Matrix effects study of non-reduced mAb ................................................................... 134 Table 4.9 Matrix effects study of reduced mAb .......................................................................... 134 Table 4.10 Accuracy of mAb purity under non-reduced conditions ............................................ 136 Table 4.11 Accuracy data for mAb purity under reduced conditions .......................................... 137 Table 4.12 Repeatability and intermediate precision of non-reduced mAb cSDS assay ............. 139 Table 4.13 Repeatability and intermediate precision for reduced mAb cSDS assay ................... 140 Table 4.14 LOQ data for the non-reduced mAb cSDS assay....................................................... 142 Table 4.15 LOQ data for the reduced mAb cSDS assay .............................................................. 143 Table 4.16 Linear regression equations for mAb cSDS assay ..................................................... 145 Table 4.17 Stability data for three freeze and thaw cycles of mAb RRS ..................................... 147 Table 4.18 Stability data for mAb samples prepared at 2-8° C ................................................... 148 Table 5.1 Injection time and calculated injection length (n=3).................................................... 173 Table 5.2 Migration time and calculated retention factors (n=3)................................................. 174 xii List of Figures Figure 1.1 Schematic of a typical CE instrument. ©Agilent Technologies, Inc. 2009. Courtesy of Agilent Technologies, Inc ............................................................................................................ 2 Figure 1.2 Voltage-driven flow in capillary electrophoresis vs. pressure-driven flow in column chromatography [24]. Reprinted with permission from Physics Today, vol. 54, ©copyright 2001, American Institute of Physics ................................................................................................ 5 Figure 1.3 Formation of zeta potential. The inside wall of the capillary is covered by silanol groups (Si-OH) that are deprotonated (Si-O-) at pH ≥ 3.0. Si-O- attracts cations to the inside wall of the capillary. The distribution of charge at the surface is described by the Stern doublelayer model and results in the zeta potential [33]. Reprinted from J. Chromatogr. 1991, 559, 69-80, © Copyright (1991), with permission from Elsevier ............................................................ 8 Figure 1.4 Effect of buffer pH on silanol groups at the surface of fused silica capillary. At low pH the silanol groups are not ionized. At high pH the silanol groups are ionized ......................... 10 Figure 1.5 Effect of buffer pH on electroosmotic mobility [37]. Reprinted with permission from J. High Resolut. Chromatogr. Chromatogr. Commun. 1985, 8, 407-11, © Copyright 1985, John Wiley & Sons, Inc. ................................................................................................................ 11 Figure 1.6 Ohm’s Law Plot. A. Plot of observed current vs. applied voltage for each of three buffers: 100 mM phosphate, pH 2.5; 100 mM borate, pH 8.3; 100 mM CAPS, pH 11.0. B. Direct plot of current vs. applied voltage for 100 mM CAPS, pH 11.0. A straight line drawn from the front edge of the plateau illustrates the ability of the cooling system to dissipate the heat generated by the current [30, 40]. Reproduced from Handbook of capillary and microchip electrophoresis and associated microtechniques, © Copyright (2008), with permission from CRC Press. ..................................................................................................................................... 14 Figure 1.7 Illustration of CZE separation of cations, anions, and neutral compounds .................. 17 Figure 1.8 Illustration of MEKC separation. SDS micelles travel against the EOF but because of stronger EOF, they are swept to the cathode. Analytes are separated due to their interaction time with SDS micelles. ................................................................................................................. 20 Figure 1.9 Elution modes in MEKC, where veo, is the electroosmotic velocity; vsc is the velocity of separation carrier; vs is the analyte velocity. Adapted from reference [48] ............................... 23 Figure 1.10 Illustration of CGE separation. Different sizes of analytes are separated by electrophoresis under the condition of minimized EOF. vep: electrophoretic velocity. ................. 26 Figure 2.1 Experiment setup of an electronic infusion pump using syringes connected to nonionic detergent (NID) trap cartridges to remove polysorbate 80. The electronic infusion pump is programmed for different syringe sizes and flow rates, which enables the process to be automated ....................................................................................................................................... 42 xiii Figure 2.2 Demonstration of capillary restoration. The peak area and migration time appear consistent after 36th injection. A: 1st EPO sample injection; B: 36th EPO sample injection. Peaks 3-8 are six isoforms of EPO................................................................................................. 47 Figure 2.3 Electropherograms of BRP primary standard vs. epoetin alfa secondary standard. A: BRP primary standard; B: epoetin alfa secondary standard. Isoforms 1-8 were very well separated. Isoforms 1 and 2 were not present in the epoetin alfa sample ...................................... 52 Figure 3.1 Structures and pKa’s of the cell culture media components. a: folic acid (2.3 (pKa1), 8.3 (pKa2)); b: nicotinic acid (4.85); c: hypoxanthine (8.7); d: xanthine (7.4 (pKa1), 11.1 (pKa2)); e: riboflavin (10.2); f: mycophenolic acid (4.5) [15, 19, 24-26] .................................................... 71 Figure 3.2 Comparison of the separation of the cell culture media components under (A) CZE and (B) MEKC conditions. Compound identification (10 µM each): 1. hypoxanthine; 2. riboflavin; 3. xanthine; 4. mycophenolic acid; 5. folic acid; 6. nicotinic acid; and 7. 2naphthalenemethanol (neutral marker). Analytical conditions: 20 mM NaH2PO4, 20 mM Na2B4O7, pH 9.0, 40 mM SDS (MEKC only), 25 kV, 20°C, absorbance detection at 210 nm. Fused silica capillary dimensions: 50 µm i.d. x 40 cm (40 cm effective length) ........................... 75 Figure 3.3 Matrix interference under CZE condition. (A) standards under CZE conditions (B) sample matrix under CZE conditions. 1. hypoxanthine 2. riboflavin 3. xanthine 4. mycophenolic acid 5. folic acid 6. nicotinic acid. Other conditions as in Figure 3.2 .................... 77 Figure 3.4 Effect of SDS concentration on the separation of the cell culture media components: (A) 10 mM SDS, (B) 20 mM SDS, (C) 50 mM SDS, (D) 75 mM SDS, and (E) 100 mM SDS. Compound identification and other conditions as in Figure 3.2 .................................................... 79 Figure 3.5 Effect of SDS concentration on the retention time of the cell culture media components. Conditions as in Figure 3.2 ...................................................................................... 80 Figure 3.6 Effect of buffer pH on separation (A) At pH 8.0, folic acid and nicotinic acid (5 and 6) co-eluted; (B) At pH 8.5, peak shape of riboflavin (2) and nicotinic acid (6) were distorted. Other conditions as in Figure 3.2B ................................................................................................ 82 Figure 3.7 Comparison of detection wavelength (210 nm, 220 nm, 254 nm, 275 nm) on the calibration sensitivity for hypoxanthine. Other conditions as in Figure 3.2 .................................. 84 Figure 3.8 Comparison of detection wavelength (210 nm, 220 nm, 254 nm, 275 nm) on the calibration sensitivity for riboflavin. Other conditions as in Figure 3.2 ........................................ 85 Figure 3.9 Comparison of detection wavelength (210 nm, 220 nm, 254 nm, 275 nm) on the calibration sensitivity for xanthine. Other conditions as in Figure 3.2 .......................................... 86 Figure 3.10 Comparison of detection wavelength (210 nm, 220 nm, 254 nm, 275 nm) on the calibration sensitivity for mycophenolic acid. Other conditions as in Figure 3.2 .......................... 87 Figure 3.11 Comparison of detection wavelength (210 nm, 220 nm, 254 nm, 275 nm) on the calibration sensitivity for folic acid. Other conditions as in Figure 3.2 ......................................... 88 Figure 3.12 Comparison of detection wavelength (210 nm, 220 nm, 254 nm, 275 nm) on the calibration sensitivity for nicotinic acid. Other conditions as in Figure 3.2 .................................. 89 xiv Figure 3.13 Electropherograms of spiked (A) and non-spiked (B) samples from late stage protein purification process. Conditions as in Figure 3.2 ............................................................. 98 Figure 4.1 Schematic diagram of Immunoglobulin (IgG) [1]. Fab: antigen-binding fragment generated by proteolysis with papain; Fc: "crystallizable" fragment of generated by proteolysis with papain. Reproduced with permission from Lehninger Principles of Biochemistry, 5th edition, ©Copyright (2008) W. H. Freeman and Company ......................................................... 108 Figure 4.2 Effect of sample buffer pH on cSDS separation of non-reduced mAb. Peak identification: No. 1: Internal standard with molecular weight of 10,000 Dalton; No. 2: largest impurity peak; No. 3: mAb (IgG). Peaks earlier than No.1 were from sample buffer blank. Other impurity peaks were not labeled but integrated for total peak areas. A: 25 mM citrate-phosphate sample buffer at pH 6.5. Relative area (%) of IgG (peak No.3) was 98.3% and relative area of impurity (peak No. 1) was 1.0%; B: Original Beckman sample buffer (100 mM Tris-HCl, 1.0% SDS, pH 9.0). Relative area (%) of IgG (peak No.3) was 96.4% and relative area of impurity (peak No. 2) was 2.3%. Separation conditions: 30 cm x 50 μm bare silica, electrokinetic injection (-5 kV for 15 s), separation voltage: -15 kV for 35 minutes ................................................................................... 121 Figure 4.3 PNGase F treated reduced mAb vs. non-treated reduced mAb. 1: Light chain; 2: Aglycosylated heavy chain; 3: Heavy chain A: Reduced mAb not being treated by PNGase F; B: Reduced mAb treated by PNGase F. Separation conditions: 30 cm x 50 μm bare silica, electrokinetic injection (-5 kV for 15 s), applied separation voltage: -15 kV for 35 minutes, buffer: 25 mM citrate-phosphate, 1.0% SDS, pH 6.5 .................................................................. 127 Figure 4.4 Typical electropherogram of system suitability sample. 1.Internal reference standard (10 kDa); 2. carbonic anyhydrase (31 kDa); 3. bovine serum albumin (66 kDa); 4. βgalactosidase (116 kDa); 5. mAb RRS (148 kDa) Separation conditions as in Figure 4.3 .......... 131 Figure 4.5 Matrix effect of non-reduced mAb. A: water blank; B: formulation buffer; C: mAb sample. Peak identification 1: internal standard; 2: impurity; 3: mAb (IgG). Other peaks prior to 1 are from the sample buffer. Separation conditions as in Figure 4.3 ..................................... 132 Figure 4.6 Matrix effect of reduced mAb. A: water blank; B: formulation buffer; C: mAb sample. Peak identification 1: internal Standard; 2: light chain; 3: heavy chain. Separation conditions as in Figure 4.3. .......................................................................................................... 133 Figure 5.1 Basis of stacking in CZE using cations as an example. The region containing sample ions is a low conductivity solution, while the background region is a high conductivity solution. Upon application of voltage, the low conductivity region will experience a high electric field compared to the high conductivity background region. Sample ions then move faster in the low conductivity region than in the higher conductivity region resulting in the reduction of sample zone or higher sample concentration. [21] ................................................................................... 158 Figure 5.2 Sweeping in a homogenous electric field in MEKC using a negatively charged micelle as a pseudostationary phase (PSP) and a negligible EOF environment. (A) A longer than a typical injection of sample zone prepared in a matrix having a conductivity similar to micellar background electrolyte (BGE). (B) Upon application of a negative voltage, the BGE enters the sample zone and sweeps (concentrates) the analyte molecules. (C) The final swept zone is formed when the BGE completely fills the sample zone. [22] ........................................ 159 xv Figure 5.3 Structures of the studied compounds: (a) phenyl methyl ketone (acetophenone); (b) phenyl ethyl ketone (propiophenone); (c) phenyl propyl ketone (butyrophenone)...................... 164 Figure 5.4 Separation of swept zone in a diluted pseudostationary phase (PSP) environment. Explanation is in the text.............................................................................................................. 169 ⎛ l inj ⎜l −l ⎝ eff inj Figure 5.5 Plot of log (1/k) versus log⎜ ⎞ ⎟ with eight data points corresponding to ⎟ ⎠ injection times of 5-100 seconds .................................................................................................. 175 ⎛ l inj ⎜l −l ⎝ eff inj Figure 5.6 Plot of log(1/k) versus log⎜ ⎞ ⎟ with five data points corresponding to ⎟ ⎠ injection times of 20-50 seconds .................................................................................................. 176 Figure 5.6 Electropherograms of 50 s injection (A) vs. 100 s injection (B). Analyte identification: (1) acetophenone; (2) propiophenone; (3) butyrophenone. Analytical conditions: 50 mM phosphate, 50 mM sodium dodecyl sulfate, pH 2.0, -25 kV, 210 nm, 20°C, 72 cm x 50 µm capillary . Analyte concentrations: 40 µM (A); 20 µM (B)................................................... 178 Figure 5.7 Plots of plate number vs. injection time. Injection time of 35 seconds gives highest plate number for butyrophenone and acceptable plate number for acetophenone ....................... 179 Figure A1. UV spectrum of hypoxanthine with λmax = 200 nm. Solvent: 20 mM NaH2PO4, 20 mM Na2B4O7, 40 mM SDS, pH 9.0. Analyte concentration: 0.1 mM. Collected on line using a photodiode array detector with a 50 μm i.d. fused silica capillary. ............................................. 189 Figure A2. UV spectrum of riboflavin with λmax = 270 nm. Solvent and solute concentration as in Figure A1. ................................................................................................................................ 190 Figure A3. UV spectrum of xanthine with λmax = 200 nm. Solvent and solute concentration as in Figure A1. ................................................................................................................................ 191 Figure A4. UV spectrum of mycophenolic acid with λmax = 225 nm. Solvent and solute concentration as in Figure A1. ..................................................................................................... 192 Figure A5. UV spectrum of folic acid with λmax = 190 nm. Solvent and solute concentration as in Figure A1. ................................................................................................................................ 193 Figure A6. UV spectrum of nicotinic acid with λmax = 190 nm. Solvent and solute concentration as in Figure A1. ............................................................................................................................ 194 Figure B1. Comparison of analyte absorbance at wavelength of 210 nm.................................... 195 Figure B2. Comparison of analyte absorbance at wavelength of 222 nm.................................... 196 Figure B3. Comparison of analyte absorbance at wavelength of 254 nm.................................... 197 xvi Figure B4. Comparison of analyte absorbance at wavelength of 275 nm.................................... 198 xvii List of symbols α Δ ΔP Δv Δμep ε0 εr η σ σ2 μeo μep μep,avg μnet ζ ζa ϕ δ λmax AC Cmic Cs D e E k k1 k2 selectivity factor distance between two zones pressure across the capillary difference in velocities difference in electrophoretic mobilities of the two zones permittivity of a vacuum relative permittivity of the buffer viscosity standard deviation of residue variance or standard deviation squared electroosmotic mobility electrophoretic mobility average electrophoretic mobility of the analytes net mobility zeta potential zeta potential of analyte phase ratio double layer thickness absorbance wavelength at maximum intensity Isoform of EPO anion sample concentration micelle concentration in the running buffer micelle concentration in the separation zone diffusion coefficient total excess charge in solution per unit area electric field retention factor retention factor, peak #1 retention factor, peak #2 k average retention factor conductivity of running buffer conductivity of sample buffer length of the capillary effective capillary length (inlet to the detector) total capillary length injection length swept length molar concentration efficiency or number of theoretical plates number of replicates partition coefficient injection amount coefficient of determination capillary inner radius resolution migration time of a neutral solute migration time of the micelle ka kb L Leff Ltot linj lsweep M N n P Qinj r2 r Rs t0 tmc xviii tmob tpsp tR tsc vavg vep V Vsc Vaq Vmob Wavg residence time in mobile phase migration time of the pseudostationary phase migration time of the solute residence time with the separation carrier average velocity electrophoretic velocity voltage volume of separation carrier volume of aqueous phase volume of mobile phase average width of the two zones measured via tangents to the baseline xix List of abbreviations ACS AGHC BGE BRP BSA CAPS CE CGE CIEF CITP CMC cSDS CZE DAB EKC EOF EPO Fab FB Fc F-EPO GC H3PO4 HAc HC HCl HPLC IAA IAM IgG i.d. IU LC mAb 2-ME MEKC MeOH NaHAc NaOH MT NEM NID Ph. Eur. PNGase F PS80 PSP QC RMT American Chemical Society aglycosylated heavy chain background electrolyte biological reference preparation bovine serum albumin N-cyclohexyl-3-aminopropanesulfonic acid capillary electrophoresis capillary gel electrophoresis capillary isoelectric focusing capillary isotachophoresis critical micelle concentration capillary sodium dodecyl sulfate gel electrophoreis capillary zone electrophoresis 1, 4-diaminobutane electrokinetic chromatography electroosmotic flow erythropoietin antigen binding fragment formulated bulk crystallizable fragment formulated erythropoietin gas chromatography phosphoric acid acetic acid heavy chain hydrochloric acid high performance liquid chromatography iodoacetic acid iodoacetamide immunoglobulin G inner diameter International Units light chain monoclonal antibody 2-mercaptoethanol micellar electrokinetic chromatography methanol sodium acetate sodium hydroxide migration time N-ethylmaleimide non-ionic detergent The European Pharmacopoeia Peptide N-Glycanase polysorbate 80 pseudostationary phase quality control relative migration time xx RRS RSD SDS SDS-PAGE SEC TLR Tris-base Tris-HCl Tricine UV research reference standard relative standard deviation sodium dodecyl sulfate sodium dodecyl sulfate-polyacrylamide gel electrophoresis size exclusion chromatography toll-like receptor tris-(hydroxymethyl)aminomethane tris-(hydroxymethyl)aminomethane hydrochloride N-tris-(hydroxymethyl)methylglycine ultraviolet xxi Abstract Quantitative Biopharmaceutical Applications of Capillary Electrophoresis Junge Zhang Dr. Joe P. Foley Various modes of capillary electrophoresis offer numerous possibilities for biopharmaceutical analysis. Chapter 2 studied capillary zone electrophoresis (CZE) for characterization of glycoprotein erythropoietin by its isoform distribution. The CZE method for identification of recombinant human erythropoietin described in the European Pharmacopoeia has shown poor reproducibility. In this study, it was found that the root cause of the irreproducibility was due to inadequate capillary conditioning. The method was optimized to make it more robust and suitable for quality control laboratory for analysis of epoetin alfa. Further, a procedure for removal of polysorbate 80 from formulated epoetin alfa was developed, allowing the material to be analyzed using the modified CZE method. Chapter 3 describes a micellar electrokinetic chromatography (MEKC) method for the determination of residual cell culture media components including folic acid, hypoxanthine, mycophenolic acid, nicotinic acid, riboflavin, and xanthine. Acceptable limits of detection and quantitation were obtained. The MEKC method was compared to the corresponding CZE method using the same running buffer containing no sodium dodecyl sulfate (SDS). The effect of SDS concentration on separation, the pH of the running buffer, and the detection wavelength were studied and optimal MEKC conditions were established. Chapter 4 describes a capillary SDS gel electrophoresis method for purity and impurity analysis of monoclonal antibodies. The study investigated the effect of sample buffer pH, incubation temperature and duration, alkylation conditions with iodoacetamide, and reduction conditions with 2-mercaptoethanol. It was observed that the sample buffer at slight acidic xxii conditions (pH 5.5-6.5) greatly decreased thermally induced fragmentation of non-reduced CNTO3157. As such, a citrate-phosphate buffer at pH 6.5 was used for sample preparation to replace the commonly used Beckman sample buffer (pH 9.0). Chapter 5 details an investigation of the effect of sample injection length on efficiency and detection sensitivity enhancement in MEKC using the sweeping technique under conditions of suppressed electroosmotic flow. The relationship between injection length and retention factor was derived and experimentally confirmed. A method for predicting the optimal injection length for a given analyte was developed. 1 Chapter 1: Introduction to capillary electrophoresis: fundamentals and applications 1.1 Development of capillary electrophoresis Capillary electrophoresis (CE) is a separation technique that employs narrow-bore capillaries to perform electrophoresis in free solution or nonconductive medium, such as a gel [1]. CE was first introduced in 1967 by Hjerten [2] and further developed and improved by Mikkers et al. [3] and Jorgenson and Lukacs [4] by reducing capillary diameters that achieved high column efficiencies. Other notable developments after the introduction of CE include transition from the slab-gel to the capillary format in 1980s [5-8] for protein and DNA separations, the use of micellar solution as a medium for separation of neutral and charged species [9], and the breakthrough of on-line concentration phenomenon for trace analysis [10-11]. These developments led to a variety of separation modes including capillary zone electrophoresis (CZE), capillary gel electrophoresis (CGE), and micellar electrophoresis (MEKC). Different separation modes greatly enhanced the versatility of CE technique and expanded the horizon of its applications [12-18]. 1.2 Development of capillary electrophoresis instrumentation A schematic presentation of a CE system is given in Figure 1.1. Analytes are separated in a small diameter capillary filled with running buffer. Samples are introduced by either hydrodynamic (pressure or vacuum) or electrokinetic (positive or negative voltage) techniques. Upon application of an electric field, compounds are separated due to their differences in mobility. On-capillary detection 2 Figure 1.1 Schematic of a typical CE instrument. ©Agilent Technologies, Inc. 2009, Courtesy of Agilent Technologies, Inc. 3 is normally used. The detector signal is collected and processed through a computerized data system. Fused silica with polyimide covering in various lengths up to 100 cm and 25-100 µm inner diameters are normally used as separation capillaries. Fused silica is transparent to UV light, flexible when coated with polymer, and inexpensive, making it an ideal material for CE capillaries [19] . The commonly available detectors include absorbance, fluorescence, conductivity, or a mass spectrometer. Most high voltage supplies are restricted to 30 kV due to the limitation of electrical breakdown of insulators and atmosphere [20]. A high level of automation and safety features are the main considerations for instrumentation development. In 1988, the first commercial CE instrument was made available for analysts [21] and followed by numerous models from several leading scientific instrument companies. The recent improvements in CE instrumentation bring unprecedented separation power that resolves many analytical challenges for CE applications. 1.3 Fundamental theory of capillary electrophoresis separation 1.3.1 Efficiency Most chromatographic separation techniques, such as high performance liquid chromatography (HPLC) and gas chromatography (GC), are pressure-driven separations. CE is a voltage-driven analytical separation technique in which charged or neutral analytes move with different mobility under the influence of an electric 4 field. The major difference between pressure-driven and voltage-driven separations lies in the bulk flow profile due to the different separation mechanisms. In open tubular pressure-driven systems, the frictional forces of the mobile phase interacting at the walls of the tubing result in radially symmetric velocity gradients throughout the tube. As a result, the fluid velocity is greatest at the middle of the tube and approaches zero near the walls. A consequence of this pressure-driven flow is a parabolic radial velocity profile, also known as a laminar profile, which attributes to band broadening [22]. In voltage driven system, the flow is generated uniformly down the entire length of the capillary. There is no pressure drop in CE, and the radial flow profile is uniform across the capillary except very close to the wall, where the flow rate approaches zero [23]. Figure 1.2 shows a comparison of a pressure-driven flow profile in column chromatography vs. a voltage driven flow profile in capillary electrophoresis [24]. One advantage of flat flow over laminar flow is that it eliminates the contributions from eddy dispersion to the column plate height [25, 19]. The separation efficiency (N) in CE can be determined, assuming that longitudinal diffusion is the only source of band broadening [26]: N= μ netV ⎛ Leff ⎞ ⎜ ⎟= 2 D ⎜⎝ Ltot ⎟⎠ μ net ELeff 2D (1.1) where D is the diffusion coefficient of an ion in electrolyte solution; µnet is net 5 Figure 1.2 Voltage-driven flow in capillary electrophoresis vs. pressure-driven flow in column chromatography [24]. Reprinted with permission from Physics Today, vol. 54, ©copyright 2001, American Institute of Physics. 6 (apparent) electrophoretic mobility of an ion; V is the voltage applied to the capillary; Leff is the effective capillary length (from inlet to the detection window); Ltot is the total capillary length; E is the electric field . As can be seen from the equation, the separation efficiency can be enhanced by higher electric field. A shorter capillary can be used to reduce analysis time without compromising the column efficiency. However, in practice, there are other sources that cause band broadening in CE, including Joule heating, capillary wall binding, and finite width of injection, which result in lower than calculated efficiency [27-29]. These factors can be controlled by proper column cooling, capillary conditioning, short injection plug, etc. 1.3.2 Electroosmotic flow The net mobility of an analyte is given by the equation [30]: μ net = μ eo + μ ep (1.2) where µeo is the electroosmotic mobility and µep is the electrophoretic mobility. The electroosmotic mobility (m2/[Vs]) is the constant of proportionality between electroosmotic velocity and electric field (V/m). Generally speaking, electroosmotic flow (EOF) is the motion of an electrolyte solution driven by a combination of a charge imbalance at a solid-liquid interface and an electrical field in that liquid [31, 19]. In capillary electrophoresis, EOF is induced by the electric field in the parallel direction with the capillary wall on the free electric charge in the diffuse part of the electric double layer at the solid–liquid interface inside the capillary [32]. The origin of EOF is described below. 7 The inner surface of a fused silica capillary has ionizable silanol groups (Si-OH). These silanol groups readily dissociate (Si-O-) when in contact with an electrolyte solution with a pH ≥ 3, producing a capillary wall with an intrinsic negative charge. At the silica surface, a slight excess of positively charged ions from the buffer solution are attracted to the negatively charged capillary wall, forming an electrical double layer and a potential difference, called zeta potential, denoted by ζ, as depicted in Figure 1.3 [33]. The zeta potential is described by Stern’s model in many CE text books [1, 34, 30]. Stern’s model for an electrical double layer is composed of a compact layer of adsorbed ions (Stern layer) and a diffuse layer. The thickness of the electrical double layer is normally about 10 nm [19]. The zeta potential decreases exponentially with increasing distance from the capillary wall surface. Zeta potential is expressed by: ζ = 4πδe ε (1.3) where ε is the buffer’s dielectric constant; e is total excess charge in solution per unit area; δ is the double layer thickness or Debye ionic radius. When a voltage is applied across the capillary, cations in the diffuse layer are forced to migrate towards the cathode, carrying the bulk solution with them. The result is a net flow in the direction of the cathode, with an electroosmotic mobility described as [1]: μ eo = εζ 4πη where η is the viscosity of the buffer in the electrical double layer. (1.4) 8 Figure 1.3 Formation of zeta potential. The inside wall of the capillary is covered by silanol groups (Si-OH) that are deprotonated (Si-O-) at pH ≥ 3. Si-O- attracts cations to the inside wall of the capillary. The distribution of charge at the surface is described by the Stern double-layer model and results in the zeta potential [33]. Reprinted from J. Chromatogr. 1991, 559, 69-80, © Copyright (1991), with permission from Elsevier. 9 EOF is a very important parameter in CE. On the one hand, it provides separation of ions with positive and negative charges and on the other hand, it is a major contributor to migration time variability form run to run if it is not properly controlled. There are many factors that affect EOF, including buffer pH and concentration, temperature, viscosity, capillary surface, field strength, and buffer additives such as surfactants and organic modifiers. Understanding how these factors affect the EOF is critical for CE method development. For fused silica, at high pH (> 9) the silanol groups are mostly ionized and produce a high zeta potential and a dense electrical double layer, so the EOF is high [35]. At low pH (< 3), the silanol groups are hardly ionized and the zeta potential is low, so is the EOF [36]. Figures 1.4 illustrates the effect of buffer pH on silanol groups. Figure 1.5 depicts the effect of buffer pH on electroosmotic mobility. Buffer ionic strength also affects EOF. As ionic strength increases, the double layer becomes compressed, which results in a decreased zeta potential and lower EOF. This can be seen from equation (1.3) as well. Normally a high ionic strength buffer is preferred to suppress ion exchange effect between the charged analyte ions and ionized silanol groups on the capillary wall. However, a high buffer ionic strength will generate high current and results in substantial Joule heating that the capillary cooling system cannot handle. In addition, Joule heating can cause band broadening and reduce resolution. Manipulation of EOF by buffer alone (pH and ionic strength) is difficult because some other factors such as the contributions of 10 Figure 1.4 Effect of buffer pH on silanol groups at the surface of fused silica capillary. At low pH the silanol groups are not ionized. At high pH the silanol groups are ionized. 11 Figure 1.5 Effect of buffer pH on electroosmotic mobility [37]. Reprinted with permission from J. High Resolut. Chromatogr. Chromatogr. Commun. 1985, 8, 407-11, © Copyright 1985, John Wiley & Sons, Inc. 12 specific adsorption, the competition of different ions for binding sites, and effects like secondary adsorption are not yet fully understood [36]. Other factors that affect EOF are summarized in Table 1.1. 1.3.3 Ohm’s law Because buffer concentration has both positive and negative effect on CE separation, there is a high demand for finding an optimized buffer concentration for CE method development. Nelson et al. described a simple method, termed “Ohm’s Law Plot”, that can easily determine the optimal buffer concentration and the highest voltage that can be used with this particular buffer system [38]. In this method, the applied voltage is varied over short intervals across a capillary that is filled with buffer at a set temperature, and the current is recorded at each voltage. A graph is made of current vs. voltage. The plot should be linear if Joule heat is effectively dissipated. Whenever the curve starts showing a positive deviation from linearity, the cooling system has reached its capacity. Operating on the linear portion of the curve will give high capillary efficiency. Generally for an optimal separation, the heat should not exceed 1.5 W/m [39]. Figure 1.6 shows a typical Ohm’s law plot with 100 mM concentrations of each of these three buffers: phosphate pH 2.5, borate pH 8.3, and N-cyclohexyl-3-aminopropanesulfonic acid (CAPS) titrated by NaOH to pH 11.0 [40]. At every applied voltage above, the current is lowest with borate buffer and significantly higher with phosphate and CAPS. At 25 kV, the calculated power for borate, phosphate, and CAPS is 0.58, 10.07, and 5.88 W/m, respectively. From this plot, it demonstrates that phosphate 13 Table 1.1 List of parameters that affect EOF in CE [41-42, 30] Parameter Buffer pH Result EOF increases at high pH and decrease at low pH Comments 1. 2. 1. Buffer ionic strength Decreases zeta potential and EOF when increased Temperature Changes viscosity 2-3% per °C Organic modifier Changes zeta potential and viscosity (usually decreases EOF) Electric field Proportional change in EOF 2. 1. 1. 2. 1. 2. 1. Surfactant Absorbs to capillary wall via hydrophobic and/or ionic interactions 2. 3. Most convenient and useful method to change EOF May change charge or structure of analyte High ionic strength generates high current and possible Joule heating Low ionic strength problematic for sample adsorption Often useful since temperature is controlled automatically by instrument Complex changes, effect most easily determined experimentally May change selectivity Efficiency and resolution may decrease when lowered Joule heating may result when increased Anionic surfactants can increase EOF Cationic surfactant can decrease or reverse EOF Can significantly alter selectivity 14 Phosphate CAPS Borate Figure 1.6 Ohm’s Law Plot. A. Plot of observed current vs. applied voltage for each of three buffers: 100 mM phosphate, pH 2.5; 100 mM borate, pH 8.3; 100 mM CAPS, pH 11.0. B. Direct plot of current vs. applied voltage for 100 mM CAPS, pH 11.0. A straight line drawn from the front edge of the plateau illustrates the ability of the cooling system to dissipate the heat generated by the current [30, 40]. Reproduced from Handbook of capillary and microchip electrophoresis and associated microtechniques, © Copyright (2008), with permission from CRC Press. 15 and CAPS buffer should not be used at voltage above 10 kV and 15 kV, respectively. It also shows that for 100 mM borate buffer, a voltage of up to 30 kV can be used. 1.3.4 Electrophoretic mobility In equation 1.1, besides electroosmotic mobility, the electrophoretic mobility contributes to the net mobility of the analytes too. Electrophoretic mobility (µep) is given by [1]: ⎛ 2 ⎞ ε 0ε r ζ a ⎝3⎠ η μ ep = ⎜ ⎟ (1.5) where ε0 is the permittivity of a vacuum; εr is the relative permittivity of the buffer (εr=ε0εbuffer/4π); ζa is the zeta potential of the analyte; η is the viscosity of the buffer. From equation (1.2), the apparent mobility of an analyte is not directly related to its electrophoretic mobility, but to the combination of both its electrophoretic mobility and the EOF mobility. In CE, if the buffer pH is high (pH ≥ 9.0) and a positive voltage is applied to the inlet, the EOF will be in a direction of inlet to detector. Because the electrophoretic mobility of anions will be slower than the EOF, the net mobility of anions, cations, and neutral analytes will migrate towards the detector regardless of their charge. The migration order will be cations, neutrals, and anions. 1.3.5 Separation modes 16 Separation mode in HPLC is determined by column stationary phase and mobile phase. Separation mode in CE is determined only by buffer. In CE, one type of capillary can be used for different modes of separations. 1.3.5.1 Capillary zone electrophoresis (CZE) CZE is the most commonly used mode of separation in CE. Under high EOF conditions, CZE is able to separate both cations and anions in the same run. The separation in CZE is based on the differences in analytes’ electrophoretic mobilities that result in different velocities of migration of ionic species [43]. Figure 1.7 illustrates a CZE separation. The EOF in uncoated fused silica capillaries is usually significantly greater than the electrophoretic mobility of the individual ions in the injected sample. Upon the application of an electric field, cations are migrating towards the cathode and their speed is augmented by the EOF. Anions, although electrophoretically migrating towards the anode, are swept towards the cathode with the bulk flow of the running buffer. Under these conditions, cations with the highest charge/frictional drag migrate first, followed by cations with lower charge/frictional drag. All the neutral compounds migrate unresolved because their charge is zero. Anions with lower charge/frictional drag ratio migrate earlier than those with greater charge/frictional drag ratio. The anions with the greatest electrophoretic mobilities migrate last. One important point to note is that it is possible to change the charge of many ions by adjusting pH of the running buffer to alter their ionization and hence electrophoretic mobility. The resolution (Rs) in CZE is governed by the following relationships [44-45]: 17 EOF + Anion -2 Cation -2 Cation -1 0 Cation -3 Neutral Anion -1 tm (min) Figure 1.7 Illustration of CZE separations of cations, anions, and neutral compounds. 18 Rs = Δ N ⎛⎜ Δv = 4 ⎜⎝ v avg Wavg ⎞ ⎛ Δμ ep ⎟= N ⎜ ⎟ 4 ⎜⎝ μ ep ,avg + μ eo ⎠ ⎞ ⎟ ⎟ ⎠ (1.6) Replacing N with equation (1.1), Rs can be written as: ⎛ ⎞ V ⎛ 1 ⎞ ⎟ Rs = ⎜ ⎟(Δμ ep )⎜ ⎜ D( μ + μ ) ⎟ ⎝4 2⎠ ep eo ⎠ ⎝ 1 2 (1.7) where Δ is the distance between two zones; Wavg is the average width of the two zones measured via tangents to the baseline; Δv and Δµep are the differences in the velocities and electrophoretic mobilities of the two zones, respectively; vavg and µep, avg are the average velocity and electrophoretic mobility of two zones; V is the applied voltage; N is the theoretical plate number; and D is the diffusion coefficient of one analyte. Equation (1.7) shows that increasing voltage will improve resolution but only by its square root. However, if Ohm’s law permits, the highest voltage should be used to obtain fastest separation. EOF plays a major role in resolution. As can be seen from the equation, the highest resolution will be attained when the EOF is approaching the average electrophoretic mobility of the analytes but in the opposite direction of analytes (µeo ≈ -µep,avg). This will result in almost infinite separation time. It is obvious that higher resolution will also be attained when the difference in analyte electrophoretic mobility is large. Other main parameters affecting CZE resolution are capillary dimension and nature, separation electrolyte composition (pH, ionic strength, salt nature, additives), and capillary temperature. Recently, more methodologies have been applied to enhance resolution using non-aqueous and 19 hydro-organic electrolytes, isoelectric buffers and additives such as ionic liquids [46-47]. 1.3.5.2 Micellar electrokinetic chromatography (MEKC) MEKC is derived from electrokinetic chromatography (EKC). EKC is a separation technique based on a combination of electrophoresis and interactions of the analytes with additives (e.g. surfactants) that form a dispersed secondary phase moving at a different velocity [48], also called a pseudostationary phase or separation carrier [49-50]. MEKC is a special case of EKC, in which the secondary phase is a micellar dispersed phase in the capillary. MEKC can separate neutral as well as charged analytes. In MEKC, surfactants are added to the running buffer to form micelles. The separation of neutral analytes is based on the hydrophobic interaction of solutes with the micelles. The stronger the interaction, the longer the solutes migrate with the micelle. The selectivity of MEKC can be controlled by the choice of surfactant and also by the addition of modifiers to the buffer. Figure 1.8 shows an illustration of a MEKC separation using sodium dodecyl sulfate (SDS) as a pseudostationary phase. SDS is a widely used anionic surfactant. One end of SDS is the hydrophilic sulfate group, and the other end is the hydrophobic C12 group. When a surfactant is in solution at a concentration higher than its critical micelle concentration, CMC, it forms micelles which are aggregation of individual surfactant molecules. Micelles have a three- 20 SDS EOF + tR1 t0 tR2 tR3 - tmc tm Figure 1.8 Illustration of MEKC separation. SDS micelles travel against the EOF but because of stronger EOF, they are swept to the cathode. Analytes are separated due to their interaction time with SDS micelles. 21 dimensional structure with the hydrophobic moieties of the surfactant in the interior and the charged moieties at the exterior . When a hydrophobic compound is added to an aqueous solution that contains micelles, it partitions into the hydrophobic portions of the micelles. As a result, the analytes are maintained in the solution. MEKC can separate both neutral and ionic compounds. As shown in Figure 1.8, the analyte migration order in MEKC is different than CZE. In MEKC, hydrophilic water soluble analytes do not partition into the micelles. They are carried through the capillary at the rate of the EOF and are the first to migrate at t0. The hydrophobic analytes that are totally solubilized by the micelles spend all of the time in the micelles, and are carried through the capillary at the same rate as the micelles and elute last at tmc. Analytes that spend part of their time in the micelles migrate between t0 and tmc. Unlike chromatography, the pseudostationary phase in MEKC has an effective electrophoretic mobility due to its charge property. The employment of a pseudostationary phase changes the dynamics of the analyte zone. The analyte velocity in MEKC is expressed by [48]: vs = t mob t rsc 1 k v mob + v sc = v mob + v sc t mob + t rsc t mob + t rsc k +1 k +1 (1.8) where tmob is the residence time in the mobile phase; trsc is the residence time with the separation carrier; vsc is the observed velocity of the separation carrier; vmob is the velocity of mobile phase (EOF) and k is the retention factor (nsc/nmob), where nsc 22 and nmob are the number of moles of solute in the separation carrier and mobile phase, respectively. Like chromatography, the retention factor (k) in MEKC is defined as residence time in the separation carrier divided by residence time in the surrounding liquid [48]. The separation process is due to the distribution between two distinct phases having two different observed mobilities [48]: k = ϕP = Vsc P Vmob (1.9) where ϕ is phase ratio; P is partition coefficient; Vsc is volume of separation carrier; and Vmob is volume of surrounding mobile phase. The retention factor and resolution in MEKC are more complex than in CZE. There are three elution modes in MEKC, namely, normal mode, restricted mode, and reversed mode, as shown in Figure 1.9. In each mode, the retention factor is calculated differently. Normal elution mode: k= t s − t0 t 0 (1 − t s / t sc ) k= ts + t0 t 0 (t s t sc − 1) (1.11) ts − t0 t 0 (t s t sc + 1) (1.12) Reversed elution mode: k= Restricted elution mode: (1.10) 23 veo vsc vs (A) Normal Elution Mode veo vsc vs (B) Restricted Elution Mode veo vsc vs (C) Reversed Elution Mode Figure 1.9 Elution modes in MEKC, where veo, is the electroosmotic velocity; vsc is the velocity of separation carrier; vs is the analyte velocity. Adapted from reference [48]. 24 Corresponding to each elution mode, the resolution is also expressed differently [51]. Normal elution mode: Rs = N ⎛ α − 1 ⎞⎛ k ⎞⎛ 1 − t 0 / t sc ⎟⎜ ⎜ ⎟⎜ 4 ⎝ α ⎠⎜⎝ k + 1 ⎟⎠⎜⎝ 1 + (t 0 / t sc )k ⎞ ⎟⎟ ⎠ (1.13) Reversed elution mode: Rs = N ⎛ α − 1 ⎞⎛ k ⎞⎛ 1 + t 0 / t sc ⎞ ⎟ ⎟⎜ ⎜ ⎟⎜ 4 ⎝ α ⎠⎜⎝ k + 1 ⎟⎠⎜⎝ (t 0 / t sc )k − 1 ⎟⎠ (1.14) Restricted elution mode: Rs = N ⎛ α − 1 ⎞⎛ k ⎞⎛ 1 + t 0 / t sc ⎟⎜ ⎜ ⎟⎜ 4 ⎝ α ⎠⎜⎝ k + 1 ⎟⎠⎜⎝ 1 − (t 0 / t sc )k ⎞ ⎟⎟ ⎠ (1.15) where α is selectivity factor (k2/k1); k is the average retention factor. From above equations, in normal elution mode, the time window for a neutral compound to elute is between t0 and tsc and the time ratio t0/tsc has a significant impact on resolution. Foley discovered that for neutral solutes in the normal elution mode, the highest resolution can be achieved when kOPT ( Rs ) = t sc / t 0 [52]; for charged solutes, the _ highest resolution occurs when k OPT ( Rs ) = t mc t 0 (1 + μ r ) , where µr is the relative electrophoretic mobility (µr =µep/µeo), i.e., the electrophoretic mobility of an analyte (positive, zero, or negative) relative to the coefficient of electroosmotic flow [53]. In restricted and reversed modes, there is no time window for a neutral analyte to 25 elute because with the increase of retention factor, resolution reaches infinity. Even for very low selectivity, high resolution can be obtained. However, the migration time could be very long. 1.3.5.3 Capillary gel electrophoresis (CGE) CGE is the capillary format of traditional slab-gel electrophoresis and is used for the size-based separation of biological macromolecules such as oligonucleotides, DNA restriction fragments and proteins [54]. The basic difference between traditional slab gel electrophoresis and capillary gel electrophoresis is the use of narrow bore, fused-silica columns filled with buffer and a sieving medium [53]. Figure 1.10 shows an illustration of a CGE separation. The capillaries are either wall coated or chemically bonded to minimize electroosmotic flow so that gel will not be extruded from the capillary [1]. Capillaries are filled with cross-linked or linear polymerized gels, usually polyacrylamide [7]. Samples are introduced into the capillaries preferably by electrokinetic injection, a method that usually results in sharp peaks due to stacking. Analytes move through the capillary by electrophoresis and are separated by the sieving mechanism of the gel. Several mechanisms have been described for the size separation [23]. One of them is Ogsten model, which treats a molecule as a non-deformable sphere with the migration velocity determined by an analyte’s mobility modified by the probability of an encounter with a restricting pore [55, 21]. The separation of analytes with a radius of gyration less than or equal to the average pore size can be explained by this model. CGE can be performed using either crosslinked or linear polymers. 26 Capillary Gel Electrophoresis (CGE) + vep - Figure 1.10 Illustration of CGE separation. Different sizes of analytes are separated by electrophoresis under the condition of minimized EOF. vep: electrophoretic velocity. 27 Crosslinked polyamide gel can be prepared in situ [56]. The size and distribution of the pores for a crosslinked gel are determined by the distribution of crosslinks, the distance between the crosslinks, and the liquid present in the gel. The pore structure is responsible for separation of analytes. The pore size is controlled by the total amount of acrylamide (T%) and the amount of crosslinker (C%). T% and C% are calculated by equation (1.16) and (1.17), respectively [21]. T% = C% = acrylamide ( g ) + bisacrylam ide ( g ) 100 mL (1.16) bisacrylam ide ( g ) × 100 bisacrylam ide ( g ) + acrylamide ( g ) (1.17) Non-cross-linked, linear polymer networks are also used in CGE. A linear polymer network is not attached to the inside wall of the capillary and very flexible. The pore sizes of these network is defined by dynamic interactions between the polymer chains and can be varied by changing capillary temperature, separation voltage, salt concentration, or pH. Linear polymer gels are not heat sensitive and are easily replaceable by pressure between the runs. Such gels permit both electrokinetic and hydrodynamic injections. Linear polyacrylamide gels were introduced first into coated capillary columns and applied to the separation of double-stranded DNA fragments containing as many as several thousand base pairs [57]. 1.4 Application of Capillary Electrophoresis in biopharmaceutical analysis 28 CE has demonstrated to be a complementary alternative to chromatographic techniques in a broad range of applications such as environmental, clinical, forensic, biomedical, pharmaceutical, and biopharmaceutical analysis. Various modes of CE offer numerous possibilities for biopharmaceutical analysis including glycosylated therapeutic proteins, monoclonal antibodies, and pharmaceutical and biopharmaceutical impurities [58-59]. CZE has been used for analytes as diverse as inorganic ions, organic pharmaceutical drugs, and proteins as long as there are differences in charge-to-frictional drag ratios among the analyte species [60]. MEKC has been used for analysis of water-soluble neutral compounds, weak acids and bases [61-62]. CGE has been used in DNA fragments, SDS protein and macromolecules [63-67]. Biopharmaceutical drugs such as erythropoietin and various therapeutic monoclonal antibodies need to be fully characterized for glycosylation compositions, IgG purity, and impurities for quality control purposes. Therapeutic biomolecules have a highly complex composition and structure. Also, the products may vary in structure due to the complexity of cell culture and purification processes [68]. There is a huge demand for the development of novel, straightforward, efficient and comprehensive analytical methodology, which is able to describe and secure product quality for this diverse class of complex therapeutic biomolecules. This study investigated three CE separation modes and their applications in biopharmaceutical analysis. 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Chem. 1999, 71, 2390-2397. 36 Chapter 2: Characterization of glycoprotein erythropoietin by its isoform distribution using capillary zone electrophoresis 2.1 Introduction Erythropoietin (EPO) is a glycoprotein hormone that regulates erythropoiesis, or red blood cell production [1]. EPO is also called hematopoietin or hemopoietin, which is produced by the liver and kidney [2]. After being released into the blood stream it binds to receptors in the bone marrow, where it stimulates the production of red blood cells (erythrocytes). Since EPO accelerates erythrocyte production, it also increases oxygen carrying capacity. This fact caused attention of its illegal use as a performance-enhancing agent in the athletic community [3]. Purification and sequencing of EPO led to commercial production of recombinant human erythropoietin, which is used to treat certain forms of anemia (e.g., due to chronic kidney failure) [4]. Glycosylation is a posttranslational modification of proteins that plays an important role in biological activities [5]. The composition and structure of the attached carbohydrates is essential to the molecular recognition processes and biological activities of glycoproteins. Two types of glycosylations, O-glycosylation and Nglycosylation, have been discussed by Mechref and Novotny [5]. The structures of N-linked glycans are of special analytical interest due to their size, heterogeneity, and variability. N-Linked glycans contain a common core with one or more antennas attached to the external mannose residues [4]. The primary structure of Nglycans is defined by the number of antennas, sialic acids, the presence of fucoses, and the number of LacNAc units [4]. Therefore, the structural variability of the 37 glycans residues, the number of glycosylation sites, and the different degree of site occupancy result in a mixture of glycoforms [6]. The EPO molecule has a molecular mass of approximately 30,600 Daltons, consisting of 165 amino acids [7]. Several strategies have been developed for the study of glycoform distribution in EPO [6]. These strategies are based on the analysis of glycopeptides obtained by tryptic digestion, the analysis of released carbohydrates, and the direct separation of intact glycoproteins [6]. Capillary electrophoresis (CE) has been one of the widely used tools for the direct analysis of glycoform distribution of glycoprotein [8], and several CE methods have been developed for the separation of EPO glycoforms [9-13, 8, 14-19]. Watson and Yao developed the first capillary zone electrophoresis (CZE) method using a fusedsilica capillary with weakly acidic electrolyte solution containing 1,4diaminobutane (DAB) [18]. After the re-examination of this method by Kinoshita et al., the method was found to be troublesome due to significant loss on resolution after several injections, and the life of the capillary was limited [8]. Lopez-SotoYarritu et al. proposed a higher DAB concentration, and the migration time was controlled, but the zone broadening was significantly increased, and the peak areas varied due to protein adsorption onto the capillary wall [14]. The European Pharmacopoeia (Ph. Eur.) has published a monograph describing the separation of glycoforms of EPO by CZE [7], but its method was prone to poor reproducibility [17]. Sanz-Nebot et al. optimized the Ph. Eur. method by adjusting the pH value of separation electrolyte and capillary length in order to achieve better resolution for 38 the separation of erythropoiesis-stimulating protein. Although the intraday reproducibility was improved, the inter-day reproducibility was relatively poor, and not all the isoforms were completely resolved [16]. Benavente et al. made further improvements on the CZE method and proposed a multivariate calibration method using partial least-squares (PLS) in order to characterize binary mixtures of two types of recombinant human erythropoietin (epoetin alpha and beta) [9]. Although the reproducibility was improved, the precision of migration times for all the peaks still failed to meet the system suitability acceptance criterion of < 2% required by Ph. Eur. Other CE techniques such as isoelectric focusing (CIEF) method have also been developed for EPO analysis [20], but CIEF is not required by the Ph.Eur. [7]. Therefore, CIEF was not studied and compared in this work. After the European Department for the Quality of Medicine first published specifications for the CZE method in the 2002 European Pharmacopoeia, the EPO manufacturers have been required to adopt it as a quality control (QC) method for product release. The objective of this study was to modify the current Ph. Eur. method to make it suitable for routine QC testing of EPO drug substance and product. The root cause for poor reproducibility of the CZE method was studied and identified. The study also qualified a secondary standard as a substitute for primary standard, the latter of which is only available in limited supply from Ph. Eur. In addition, the study evaluated a strategy for removal of polysorbate 80 from the EPO formulated with polysorbate 80. Formulations containing polysorbate 80 interfere with the analysis of isoforms of EPO in CE separations, and the desalting procedure using a molecular mass cut-off filter [7] is unable to remove polysorbate 80. 39 2.2 2.2.1 Materials and methods Chemicals and reagents All chemicals used in the preparation of buffers and solutions were of ACS reagent or electrophoresis grade. Acetic acid (HAc) (glacial), anhydrous sodium acetate (NaAc), 1,4- diaminobutane (DAB), sodium chloride (NaCl), sodium citrate dihydrate, citric acid, Tris-(hydroxymethyl)aminomethane hydrochloride (TrisHCl), Tris-(hydroxymethyl)aminomethane (Tris-base), and N-Tris(hydroxymethyl)methylglycine (tricine) were supplied by Sigma-Aldrich (St. Louis, MO, USA). Sodium hydroxide solutions (1 M and 0.1 M) and hydrochloric acid (0.1 M) were provided by Agilent Technologies (Wilmington, DE, USA). Urea was supplied by BioRad Laboratories (Hercules, CA, USA). Water with a conductivity value lower than 5 µS/cm was obtained using a Milli-Q water purification system from Millipore (Billerica, MA, USA). The running buffer was prepared by dissolving appropriate amounts of tricine, NaCl, NaAc, DAB, and urea in water to obtain the desired concentration of 10 mM tricine, 10 mM NaCl, 10 mM NaAc, 2.5 mM DAB, and 7 M urea. The pH was adjusted to 5.55 ± 0.02 with 10% acetic acid. The 20 mM citrate/250 mM NaCl buffer solution was prepared by dissolving appropriate amounts of sodium citrate and NaCl in water. The 10 mM Tris-HCl was prepared by dissolving appropriate amounts of Tris-HCl in water and pH adjusted to 7.00 ± 0.05 with 10% Tris-base. The above solutions were filtered through a 0.22 μM nylon filter. 2.2.2 EPO sample preparation 40 Primary standard samples of recombinant human EPO produced in a Chinese Hamster Ovary (CHO) cell line were provided by the Ph. Eur. as Biological Reference Preparation (BRP Batch 1). Epoetin alfa samples were obtained from Johnson & Johnson Ortho Biotech (Raritan, NJ, USA). One vial of the BRP sample, which contained 250 μg of EPO, was dissolved in 250 μL of water to give a 1 Mg/mL protein solution. The epoetin alfa test sample was also diluted in water to obtain a 1 mg/mL protein solution. The sample solution was desalted by passing through a 10,000 Dalton molecular mass cut-off filter (Microcon centrifugal filter) from Millipore (Billerica, MA, USA). The filter was pre-rinsed with 250 μL of water for three times in a micro-centrifuge at 13,000 x g for 20 minutes at 4 °C. The sample desalting was accomplished by washing the filter three times with 250 μL of water in the same way as pre-rinsing. The retentate was recovered from the upper reservoir by upside-down centrifugation to a new vial at 1,000 x g for 3 minutes at 4°C. The recovered retentate was reconstituted with appropriate amount of water to obtain the protein concentration of 1 mg/mL. The protein concentration was measured by UV absorbance at 280 nm. The epoetin alfa samples and the BRP sample were stored at –20 °C when not in use. 2.2.3 Formulated epoetin alfa sample preparation Epoetin alfa was formulated with polysorbate 80 to contain 2000 (2K) and 40,000 (40K) International Units (IU), which are equivalent to 16.8 μg/mL and 336.0 μg/mL epoetin alfa, respectively. The removal of polysorbate 80 from formulated epoetin alfa was achieved using a non-ionic detergent (NID) trap cartridge from Michrom BioResources (Auburn, CA, USA). The NID trap cartridge was connected 41 to different sizes of syringes for cartridge conditioning, sample loading, cartridge washing, and sample eluting. The syringe with cartridge was connected to an electronic infusion pump from KD Scientific (Holliston, MA, USA) that was programmed for different syringe sizes and flow rates, which enabled the process to be automated, yielding high throughput, accuracy, and precision. Figure 2.1 shows the experiment setup. The flow rate was set at 0.5 mL/min for all syringe sizes. The NID trap cartridge was first conditioned with 900 μL of 20 mM citrate/250 mM NaCl solution to remove any residual substance that may co-elute with epoetin alfa, followed by 900 μL of 10 mM Tris-HCl buffer solution. After the given volume was delivered, the pump was programmed to stop and the syringe was switched for next step. The formulated epoetin alfa from a pre-filled syringe or vial was diluted 10-fold with 10 mM Tris-HCl solution. For 2K IU formulated epoetin alfa, 5 mL of sample was diluted to 50 mL with 10 mM Tris-HCl, and 48 mL of the diluted sample was loaded to the NID trap cartridge. For 40K IU formulated epoetin alfa, 0.5 mL of sample was diluted to 5 mL with 10 mM Tris-HCl, and 4.5 mL of the diluted sample was loaded to the NID trap cartridge. After the given volume of the sample passed through the cartridge, the cartridge was washed with 1 mL of 10 mM Tris-HCl to remove polysorbate 80. The EPO was eluted with 200 μL of 20 mM citrate/250 mM NaCl. The sample was then taken through the desalting procedure as described in Section 2.2. In order to obtain the protein concentration of 1 mg/mL, the retentate of 2 K IU and 40 K IU samples were reconstituted with 80 μL and 150 μL of water, respectively. The formulated epoetin alfa samples were stored at 4 °C when not in use. 2.2.4 Capillary zone electrophoresis (CZE) 42 Figure 2.1 Experiment setup of an electronic infusion pump using syringes connected to non-ionic detergent (NID) trap cartridges to remove polysorbate 80. The electronic infusion pump is programmed for different syringe sizes and flow rates, which enables the process to be automated. 43 The CZE experiments were performed on an Agilent 3D-CE instrument equipped with a photo diode array detector and ChemStation software from Agilent Technologies (Wilmington, DE, USA). Bare fused-silica capillary columns (104 cm x 50 μm id) were supplied by Agilent Technologies (Wilmington, DE, USA). The detection window was placed at 8.5 cm from the outlet of the capillary. The separation conditions for running buffer, capillary temperature, voltage, and UV detection were as described in the Ph. Eur. method [7]. The capillary temperature was maintained at 25 °C for all the experiments. A voltage of 15.4 kV was applied during electrophoretic separations. Samples were injected hydrodynamically at 50 mbar for 30 seconds followed by a water injection at 5 mbar for 3 seconds. Detection was performed at 214 nm. Data were collected at a sampling rate of 5 Hz. The current was also monitored, and was typically 4-5 μA, corresponding to a Joule heating of 0.07-0.08 W/m, which was only 5% of the upper limit in an Ohm’s law plot. 2.2.5 Modified capillary conditioning The capillary was conditioned between every 10 injections (one water and nine samples) by flushing the capillary with the following sequence of solutions for the specified periods: water for 30 minutes, 1 M sodium hydroxide for 60 minutes, water for 60 minutes, 0.1 M hydrochloric acid for 30 minutes, water for 30 minutes, 0.1 M sodium hydroxide for 45 minutes, water for 30 minutes, CZE running buffer for 15 minutes. If the capillary was new or had been stored in air, a voltage of 20 kV was applied to the capillary filled with running buffer for 120 minutes. Between 44 injections, the capillary was rinsed with water for 10 minutes and with running buffer for 10 minutes. 2.3 2.3.1. Results and discussion Restoration of the fused silica capillary surface Fused silica possesses different surface silanol groups—isolated, vicinal, and geminal, which create the occurrence of charge on the capillary surface, depending on electrolyte pH [21]. At pH above 3, the silanol groups will begin to ionize, which results in a negative charge on the capillary wall. In solutions containing ions, the cations will migrate to the negatively charged wall forming the electric double layer, which is described simply by the Stern–Gouy–Chapman model [22]. When an electrical potential is applied to the capillary, the cations will migrate towards the cathode. This is the origin of the electroosmotic flow (EOF). EOF is affected by pH, the chemical nature of the capillary wall, the composition of the background electrolyte (BGE), the ionic strength, and the temperature. The separation of proteins is complicated due to their adsorption onto the negatively charged surface of fused silica capillaries [23]. The most common approach to minimize the adsorption is to coat the capillary wall [24]. Coatings can be broadly categorized as (i) covalently linked polymeric coatings, (ii) physically adsorbed polymer coatings, or (ii) small molecule additives [25]. Coating agents (additives) that are positively charged and have a few bonding centers can effectively interact with the capillary wall, changing the capillary surface charge and, in consequence, changing the magnitude of the EOF or even its direction. 45 The Ph. Eur. method for the analysis of EPO isoforms uses 2.5 mM DAB as a small molecule amine additive to dynamically coat the capillary wall. The binding of amines to the silanol sites on the capillary wall reduces EOF, a necessary condition for separation of all the isoforms of the glycoprotein. Coating of the capillary surface with the amine cations in the BGE was via a dynamic equilibrium [26]. At pH 5.5 used in the Ph. Eur. running buffer, all the isoforms are negatively charged, as are some of the silanol groups on the capillary surface. The available silanol groups for DAB to bind depend on the pH and DAB concentration. The interactions between DAB and the silanol groups are either through hydrogen bonding or ionic interaction. The pH of the running buffer, the ionic strength of the buffer, the DAB concentration, as described in the Ph. Eur. method are experimentally proved to be adequate for the separation of all the isoforms [17]. The remaining question is how to regenerate the capillary conditions after a certain number of injections so that the run can be continued without changing the capillary. During the separation, a portion of the isoform anion (A-) is tied up as an association complex through hydrogen bonding, ionic interaction, or hydrophobic interactions, which undergoes little if any electrophoretic migration, the result being a slower net migration velocity and a longer retention time [26]. The hydrogen bonding and ionic interactions may be described as simple equilibriums: -Si-O-H…NH2-(CH2)4-NH3+ + A− = -Si-O-H…NH2-(CH2)4-NH3+A− (hydrogen bonding) (2.1) 46 –Si-O− +H3N-(CH2)4-NH3+ + A− = –Si-O− +H3N-(CH2)4-NH3+A− (ionic interaction) (2.2) K = [-Si-O-H…NH2-(CH2)4-NH3+A−]/[ -Si-O-H…NH2-(CH2)4-NH3+][A−] (2.3) K = [–Si-O− +H3N-(CH2)4-NH3+A−]/[ –Si-O− +H3N-(CH2)4-NH3+][A−] (2.4) The K value and hence the degree with which the net migration of the sample anion is slowed, is seen to be a function of both K and the concentration of pairing cation [26]. The value of K will be different for each isoform anion, thus providing an additional parameter for the resolution of anion mixtures by CZE. Taking this into consideration, the complete removal of the complex from the silanol groups and the re-establishment of pH are crucial to restore the surface of the fused silica capillary. The proposed capillary conditioning procedure using the combination of base, acid, water, and buffer flush with extended period of time was able to effectively remove all the isoform complexes from the capillary wall and to provide approximately the same number of available silanol groups for DAB to bind again. As a result, reproducible results for both migration times and peak areas performed on the same capillary were obtained. Figure 2.2 shows a comparison of the 1st and 36th injection on the same capillary after using the proposed conditioning procedure. The number of injections beyond 36 was not examined only due to the limited number of samples available within one run. More injections on one capillary would be possible if needed. 47 56 mAU 15 A 12.5 3 4 10 7 7.5 5 2.5 3 8 0 -2.5 -5 0 20 40 60 80 min 56 mAU 15 12.5 4 B 10 7 7.5 5 2.5 3 0 8 -2.5 -5 0 20 40 60 80 min Figure 2.2 Demonstration of capillary restoration. The peak area and migration time appear consistent after 36th injection. A: 1st EPO sample injection. B: 36th EPO sample injection. Peaks 3-8 are six isoforms of EPO. 48 2.3.2 System suitability The system suitability criteria stated in the Ph. Eur. Method are as follows: • In the electropherogram obtained with the BRP reference solution, a pattern of well-separated peaks corresponding to the peaks in the Ph. Eur. reference electropherogram of EPO is seen. • The largest peak is at least 50 times greater than the baseline noise. If necessary, adjust the sample load to give peaks of sufficient height. • Identify the peaks corresponding to isoforms 1 to 8. • The peak corresponding to isoform 1 is detected. • The resolution between isoforms 5 and 6 is not less than 1. • Repeat the separation at least 3 times. The baseline is stable, showing little drift, and the distribution of peaks is qualitatively and quantitatively similar to the distribution of peaks in the BRP reference electropherogram of EPO. • The RSD (%) of the migration time of the peak corresponding to isoform 2 is less than 2%. Two sets of analyses designated as Run-1 and Run-2 were performed to test system suitability. In each of the electropherograms, there was a negative peak that appeared before the isoform peaks. This negative peak was due to the refractive index difference between the sample zone (water) and running buffer zone. After injecting a neutral marker, benzyl alcohol, a large peak appeared at the same migration time as the negative peak, which confirmed that the negative peak was caused by water. As such, the negative peak migrates only due to electroosmotic flow and is therefore a suitable reference point for calculating relative migration time (RMT). RMT is calculated as follows: 49 RMT = Sample Migration Time / Water Migration Time (negative peak) (2.5) Each run included triplicate injections of one BRP primary standard and triplicate injections of two preparations of epoetin alfa from a batch that was designated as a secondary standard. The RSD (%) values of absolute migration time (MT) and RMT are shown in Table 2.1. Although the RSD (%) of migration time corresponding to isoform 2 passed the Ph. Eur. acceptance criterion of less than 2%, the RMT had a much lower RSD; using RMT is therefore a better approach to identify the isoforms. The RSD (%) values for relative peak area (%) are shown in Table 2.2. The electropherograms of BRP primary standard (Figure 2.3 A) appeared identical to the reference electropherogram provided in the Ph. Eur. monograph [7]. All the electropherograms showed well-separated peaks, low baseline noise, good resolution and detection, stable baseline, and relatively constant migration time. As summarized in Table 2.3, all the system suitability data for the primary standard passed the acceptance criteria stated in the Ph. Eur. monograph. 2.3.3 Characterization and qualification of epoetin alfa secondary standard Run-1 and Run-2 also served to characterize and qualify the epoetin alfa secondary standard. It was necessary to qualify the secondary standard because of insufficient supply of the BRP primary standard. The samples from the same lot of epoetin alfa secondary standard was prepared in duplicate and injected in triplicate in the two runs. The RMT, pattern of peaks, and relative peak area were used to identify the 50 Table 2.1 Precision of migration times (MTs) and relative migration times (RMTs) for two sets of analyses (Run-1 and Run-2) based on triplicate injections of each preparation. Iso-11 Run-1 Run-2 1 Iso-2 Iso-3 Iso-4 Iso-5 Iso-7 Iso-8 MT2 RMT3 MT RMT MT RMT MT RMT MT RMT MT RMT MT RMT MT RMT BRP 1.7 0.1 1.8 0.2 1.8 0.2 1.9 0.3 2.0 0.4 2.0 0.4 2.0 0.4 2.1 0.5 EPO-14 NA5 NA NA NA 3.0 0.3 3.0 0.3 3.1 0.4 3.1 0.4 3.1 0.4 3.2 0.5 EPO-26 NA NA NA NA 0.3 0.1 0.3 0.1 0.3 0.1 0.3 0.2 0.3 0.2 0.3 0.2 BRP 0.1 0.1 0.1 0.1 0.1 0.0 0.1 0.0 0.2 0.0 0.2 0.0 0.2 0.0 0.2 0.1 EPO-1 NA NA NA NA 0.3 0.1 0.3 0.1 0.3 0.1 0.3 0.1 0.3 0.1 0.3 0.0 EPO-2 NA NA NA NA 0.1 0.0 0.1 0.0 0.1 0.0 0.1 0.0 0.1 0.0 0.1 0.0 ISO: Isoform MT: Migration Time 3 RMT: Relative Migration Time, RMT=Sample MT/ corresponding negative peak MT 4 EPO-1: First preparation of epoetin alfa secondary standard 5 NA: Not Applicable 6 EPO-2: Second preparation of epoetin alfa secondary standard 2 Iso-6 51 Table 2.2 Precision of relative peak area (%) for two sets of analyses (Run-1 and Run-2) based on triplicate injections of each preparation. Iso-1 Iso-2 Iso-3 Iso-4 Iso-5 Iso-6 Iso-7 Iso-8 19.5 4.7 1.3 0.6 0.8 0.8 0.1 18.4 2 ND 1.1 0.3 0.5 0.1 0.3 10.9 EPO-2 ND ND 2.5 0.1 0.1 0.1 0.4 1.4 BRP 7.2 2.4 0.7 0.2 0.2 0.2 0.3 2.4 EPO-1 ND ND 1.9 0.2 0.2 0.2 0.1 8.1 EPO-2 ND ND 3.8 0.5 0.3 0.2 0.5 11.8 BRP1 Run-1 Run-2 1 2 EPO-1 ND BRP: Biological Reference Preparation (Batch 1) ND: Not Detected 52 mAU 15 12.5 56 A 10 4 7.5 7 5 2.5 1 2 3 8 0 -2.5 -5 0 * 20 40 60 80 mAU 15 min 56 12.5 B 10 4 7 7.5 5 3 2.5 8 0 -2.5 -5 0 20 40 60 80 min Figure 2.3 Electropherograms of BRP primary standard vs. epoetin alfa secondary standard. A: BRP primary standard; B: epoetin alfa secondary standard. Isoforms 1-8 were very well separated. Isoforms 1 and 2 were not present in the epoetin alfa sample. 53 Table 2.3 System suitability data of the BRP primary standard Neg. Replicate Peak MT (min) Run-1 Run-2 Iso-2 MT (min) Iso-2 RMT S/N of Largest R5,6 Peak Pattern vs. Ph. Eur. Iso 1-8 Electropherogram Identified 1 67.6 72.2 1.069 97 1.5 Pass Pass 2 66.3 70.7 1.066 108 1.4 Pass Pass 3 68.4 73.2 1.070 106 1.5 Pass Pass Mean 72.0 1.068 RSD (%) 1.8 0.16 1 62.7 67.0 1.069 130 1.3 Pass Pass 2 62.8 67.1 1.067 143 1.4 Pass Pass 3 63.0 67.2 1.067 156 1.4 Pass Pass Mean 67.1 1.068 RSD (%) 0.1 0.1 54 isoforms. Table 2.1 shows the RSD (%) of MT and RMT. Table 2.2 shows the RSD (%) of relative peak area. The epoetin alfa secondary standard contains a subset of the isoforms that are present in the BRP primary standard because the BRP primary standard possesses both alfa and beta forms of EPO [27]. The RMT values confirmed that the isoforms in epoetin alfa secondary standard correspond to isoforms 3 through 8 in BRP primary standard. Figure 2.3 shows a comparison of the BRP primary standard with epoetin alfa secondary standard. Figure 2.2 and Figure 2.3 were generated on different instruments using different capillaries and running buffers. The difference in absolute migration time between these two runs was due to the running buffer pH, which was adjusted according to a different pH meter. An investigation was conducted and the conclusion was confirmed. Nevertheless, the sample MT lined up well with the standard MT. Based on the above results, the consistency of the migration time for isoform 2 as a system suitability criterion is no longer applicable to an epoetin alfa secondary standard. Since isoform 3 in epoetin alfa secondary standard has a similar relative peak area to isoform 2 in the BRP primary standard, the RSD (%) of RMT for isoform 3 can be used as system suitability criterion in future analyses. Based on the epoetin alfa secondary standard, a new set of system suitability criteria has been established: • In the electropherogram obtained with the epoetin alfa secondary standard solution, a pattern of well-separated peaks corresponding to the peaks in the epoetin alfa secondary standard reference electropherogram is seen. The electropherogram in Figure 2.3 B is established as the epoetin alfa secondary standard reference electropherogram. • The largest peak is at least 50 times greater than the baseline noise. If necessary, adjust the sample load to give peaks of sufficient height. 55 • Identify the peaks corresponding to isoforms 3 to 8. • The peak corresponding to isoform 3 is detected. • The resolution between isoforms 5 and 6 is not less than 1. • Repeat the separation at least 3 times. The baseline is stable, showing little drift, and the distribution of peaks is qualitatively and quantitatively similar to the distribution of peaks in the epoetin alfa secondary standard reference electropherogram. • The RSD (%) of the RMT of the peak corresponding to isoform 3 is less than 2%. RMT is calculated against the water negative peak. 2.3.4 Precision In addition to Run-1 and Run-2, two more sets of analyses, Run-3 and Run-4, were carried out to provide data for evaluation of repeatability and intermediate precision. Runs 3 and 4 included three independent preparations of epoetin alfa secondary standard. The first preparation was used to test system suitability, and all three preparations were used for precision testing. All runs met system suitability acceptance criteria. Table 2.4 shows the RSD (%) for relative peak area of the isoforms analyzed in Run-3 and Run-4. Taking all epoetin alfa secondary standard results from runs 1-4 (Tables 2.2 and 2.4) and using intra-run data as a measure of repeatability, RSD (%) of percent area ranged from 0.0% to 0.9% for isoforms 4-7, and 0.5% to 14.0% for isoforms 3 and 8. A higher RSD (%) for isoforms 3 and 8 is expected due to their low relative peak areas (e.g., 1-2%). Overall, these RSD (%) results for repeatability are considered acceptable. 56 Table 2.4 Precision of relative peak area for Run-3 and Run-4 based on triplicate injections of each preparation Run-3 Run-4 Iso-3 Iso-4 Iso-5 Iso-6 Iso-7 Iso-8 EPO Std 3.6 0.6 0.1 0.2 0.2 9.8 EPO-1 1.1 0.6 0.4 0.4 0.9 7.3 EPO-2 5.1 0.2 0.7 0.5 0.8 14.0 EPO Std 4.4 0.1 0.2 0.2 0.8 1.8 EPO-1 5.7 1.8 0.9 0.5 2.5 4.7 EPO-2 0.0 0.3 0.0 0.0 0.3 0.0 57 Intermediate precision was assessed with inter-run data by comparing percent area of all different preparations of epoetin alfa secondary standard from Run-1 through Run-4 (Table 2.5). The RSD (%) values of isoforms 4-7 were 0.2-0.7%. The RSD (%) values of isoforms 3 and 8 were 3.3-6.8%. Based on these results, intermediate precision is considered acceptable. 2.3.5 Use of duplicate injections for test sample To evaluate the reliability of using duplicate injections in the analysis of the test sample rather than triplicate injections, the third injection result for each preparation of epoetin alfa secondary standard was deleted and the remainder was used for precision evaluation. The results after re-calculation of average percent area and RSD (%) are presented in Table 2.6. Using intra-run data as a measure of repeatability, RSD (%) ranged from 0.0% to 0.8% for isoforms 4-7, and 0.4% to 8.3% for isoforms 3 and 8. Using inter-run data as a measure of intermediate precision, RSD (%) ranged from 0.2% to 0.8% for isoforms 4-7, and 4.0% to 6.9% for isoforms 3 and 8. These repeatability and intermediate precision results are similar to those with triplicate injections. Use of duplicate injections for test sample, which improves the efficiency of the test procedure, is considered acceptable. Primary and secondary standard will continue to be run with triplicate injections, as specified in the Ph. Eur. monograph. 2.3.6 Use of 2-hour conditioning period on new capillaries Run 1 and Run 2 were run on new capillaries with a 2-hour conditioning period. The Ph. Eur. monograph method requires applying voltage for 12 hours for a new capillary. To compare these two timings, Run 5 was performed on a new capillary with 12 hour conditioning. One sample of epoetin alfa secondary standard was prepared and injected 6 times. The RSD (%) of RMT for isoform 3 through 8 was calculated. As shown in Table 2.7, all RSD (%) 58 Table 2.5 Average relative areas (%) of the isoforms in all secondary standard preparations. Iso-3 Iso-4 Iso-5 Iso-6 Iso-7 Iso-8 2.1 18.8 30.4 30.2 17.2 1.3 2.1 18.9 30.5 30.2 17.1 1.2 Intra-run Mean (N=2) 2.1 18.9 30.5 30.2 17.2 1.3 %RSD 0.0 0.4 0.2 0.0 0.4 5.7 2.2 19.0 30.6 30.2 17.0 1.1 2.2 19.0 30.5 30.1 17.0 1.2 Intra-run Mean (N=2) 2.2 19.0 30.6 30.2 17.0 1.2 %RSD 0.0 0.0 0.2 0.2 0.0 6.1 2.2 18.6 30.3 30.3 17.3 1.3 2.3 18.7 30.3 30.1 17.3 1.4 2.2 18.8 30.3 30.2 17.2 1.3 Intra-run Mean (N=3) 2.2 18.7 30.3 30.2 17.3 1.3 %RSD 2.6 0.5 0.0 0.3 0.3 4.3 2.2 18.9 30.4 30.1 17.1 1.2 2.0 18.8 30.4 30.2 17.3 1.2 2.1 19.0 30.5 30.1 17.1 1.2 Intra-run Mean (N=3) 2.1 18.9 30.4 30.2 17.2 1.2 %RSD 3.3 0.7 0.3 0.2 0.6 6.8 Inter-run Mean (N=10) 2.1 18.9 30.4 30.2 17.2 1.2 %RSD 3.3 0.7 0.3 0.2 0.6 6.8 Run-1 Run-2 Run-3 Run-4 Note: Run-1 and Run-2 include two preparations and Run-3 and Run-4 include three preparations. Each preparation was injected in triplicate. The average area% was calculated from three injections for each preparation. The intra-run mean (N=2) was calculated from the two preparations for Run-1 and Run-2. The intra-run mean (N=3) was calculated from the three preparations for Run-3 and Run-4. 59 Table 2.6 Average relative areas (%) of the isoforms in all secondary standard preparations for the evaluation of duplicate injection. Iso-3 Iso-4 Iso-5 Iso-6 Iso-7 Iso-8 2.1 18.8 30.4 30.2 17.1 1.3 2.1 18.9 30.5 30.2 17.2 1.2 Intra-run Mean (N=2) 2.1 18.9 30.4 30.2 17.2 1.2 %RSD 0.4 0.1 0.2 0.0 0.1 7.0 2.1 19.0 30.6 30.2 17.0 1.1 2.1 18.9 30.5 30.1 17.1 1.2 Intra-run Mean (N=2) 2.1 19.0 30.6 30.2 17.0 1.2 %RSD 0.7 0.2 0.1 0.2 0.2 8.3 2.3 18.5 30.3 30.3 17.3 1.3 2.3 18.6 30.3 30.1 17.3 1.4 2.2 18.8 30.2 30.1 17.3 1.3 Intra-run Mean (N=3) 2.2 18.7 30.3 30.2 17.3 1.3 %RSD 0.6 0.8 0.1 0.4 0.2 2.5 2.1 18.9 30.4 30.1 17.2 1.2 2.0 18.7 30.4 30.3 17.4 1.3 2.1 19.0 30.5 30.1 17.2 1.2 Intra-run Mean (N=3) 2.1 18.9 30.4 30.2 17.3 1.2 %RSD 3.0 0.7 0.2 0.3 0.8 3.2 Inter-run Mean (N=10) 2.1 18.8 30.4 30.2 17.2 1.2 %RSD 4.0 0.8 0.4 0.2 0.7 6.9 Run-1 Run-2 Run-3 Run-4 Note: Run-1 and Run-2 include two preparations and Run-3 and Run-4 include three preparations. Each preparation was injected in triplicate. The average area% was calculated from the first two injections for each preparation. The intra-run mean (N=2) was calculated from the two preparations for Run-1 and Run-2. The intra-run mean (N=3) was calculated from the three preparations for Run-3 and Run-4. 60 values were low and RMT was very consistent over all the runs. The data indicate that applying voltage for 12 hours has no advantage over applying voltage for 2 hours. For the purpose of efficiency, a 2-hour conditioning period will be used for future analyses. 2.3.7 Removal of polysorbate 80 from formulated epoetin alfa Polysorbate 80 (PS 80), used in the formulation of drug product from epoetin alfa, interferes with the analysis of isoforms of EPO in CZE separation. PS 80 is an amphiphilic molecule containing hydrophilic and hydrophobic moieties; its removal has been a significant challenge for the formulation scientist due to its amphiphilic character [28]. Although we were unsuccessful in removing PS 80 using molecular mass cut-off filter as described in the Ph. Eur. Monograph [7], we were successful when we employed a nonionic detergent (NID) trap. The NID trap cartridge contains a mixed bed of weak anion and weak cation exchange packing. The NID trap is designed to bind proteins, while allowing non-ionic detergents such as PS 80 to be eluted out. The 2000 (2K) IU/mL and the 40,000 (40K) IU/mL formulated EPO samples (F-EPO) were prepared by spiking the formulation buffer, which contains PS 80, with an epoetin alfa secondary standard. As such, the F-EPO sample has a known amount of epoetin alfa. PS 80 was removed and desalted according to the proposed procedure as described in Section 2.3. The epoetin alfa secondary standard, the 2K IU/mL F-EPO and the 40K IU/mL FEPO samples were analyzed by CZE in one sequence within one day. No extra or missing peaks were found in 2K IU/mL F-EPO and 40K IU/mL F-EPO electropherograms when compared to that of the epoetin alfa secondary standard. The relative percent area of each isoform was recorded in Table 2.8. The percent areas of each isoform for 2K IU/mL F-EPO and 40K IU/mL F-EPO differed from the epoetin alfa secondary standard by 0.7% or less, and were considered to be equivalent to that of the epoetin alfa standard. Recovery of the protein 61 Table 2.7 Precision of relative migration time with 2-hour conditioning vs. 12-hour conditioning. New capillary conditioning time (hrs) Iso-3 Iso-4 Iso-5 Iso-6 Iso-7 Iso-8 2 (Run-1) 0.4 0.5 0.5 0.6 0.6 0.7 2 (Run-2) 0.2 0.2 0.1 0.1 0.1 0.1 12 (Run-5) 0.4 0.5 0.5 0.6 0.6 0.6 Note: The precision was calculated from 6 injections for each run. 62 from the PS 80 removal procedure was evaluated with both 2K IU/mL F-EPO and 40K IU/mL F-EPO samples. The protein concentration was measured by UV absorbance at 280 nm. In order to obtain appropriate absorbance readings, the samples were diluted to 500 μL for 2K IU/mL F-EPO and 600 μL for 40K IU/mL F-EPO. The absorbances at 280 nm of the samples were measured and the concentrations were calculated. The recoveries of both 2K IU/mL and 40K IU/mL F-EPO samples were 95-98%. The precision was determined on two days. Three independent preparations of 2K IU/mL and 40K IU/mL formulated epoetin alfa samples were prepared and analyzed by CZE on different days. All samples were evaluated for RSD (%) of percent areas of all the isoforms as shown in Table 2.9. Precision ranged from 0.0% to 6.5%. 2.4 Conclusions Significant modification of the capillary conditioning procedure for the Ph. Eur. monograph method for the analysis of Erythropoietin concentrated solution resulted in greatly improved repeatability and intermediate precision, sufficient to make the method suitable for use in quality control laboratories. A high throughput polysorbate 80 removal procedure for epoetin alfa formulated with polysorbate 80 was developed and validated. This technique may be used for separation of other types of glycoproteins that have charge differences among the isoforms. 63 Table 2.8 Relative area (%) of each isoform of the epoetin alfa secondary standard (EPO Std) and 2000 (2K) IU1/mL F-EPO2 and 40,000 (40K) IU/mL F-EPO 1 Iso-3 Iso-4 Iso-5 Iso-6 Iso-7 Iso-8 EPO Std 2.7 18.7 30.2 30.1 17.1 1.2 2K F-EPO 2.2 18.0 30.2 30.5 17.6 1.5 40K FEPO 2.3 18.5 30.4 30.2 17.3 1.3 IU: International Unit. 2K IU/mL=16.8 mg/mL epoetin alfa 40K IU/mL = 336.0 mg/mL epoetin alfa. 2 F-EPO: epoetin alfa secondary standard prepared in formulation buffer 64 Table 2.9 Relative area (percent) of each isoform of the epoetin alfa secondary standard (EPO Std) and 2000 (2K) IU1/mL F-EPO2 and 40,000 (40K) IU/mL F-EPO. Day 1 Day 2 1 Iso-3 Iso-4 Iso-5 Iso-6 Iso-7 Iso-8 EPO Std 2.3 19.0 30.2 29.9 17.2 1.4 2K-1 3.8 23.8 31.1 27.3 13.2 0.9 2K-2 3.7 23.9 31.2 27.3 13.1 0.9 2K-3 3.9 23.8 31.0 27.2 13.1 0.9 RSD (%) 3.7 0.1 0.3 0.1 0.5 2.9 EPO Std 2.1 19.0 30.6 30.2 17.2 1.4 40K-1 3.5 20.9 29.8 28.5 15.9 1.3 40K-2 3.5 20.8 29.9 28.5 16.0 1.3 40K-3 3.5 20.8 29.9 28.5 16.0 1.3 RSD (%) 3.2 0.4 0.3 0.0 0.6 2.3 EPO Std 2.2 18.9 30.3 30.1 17.2 1.3 2K-1 3.7 23.7 31.1 27.1 13.3 1.1 2K-2 3.6 23.8 31.4 27.1 13.1 1.1 2K-3 3.7 23.7 31.1 27.2 13.3 1.0 RSD (%) 2.5 0.4 0.5 0.2 1.1 6.1 EPO Std 2.0 18.9 30.7 30.2 17.0 1.2 40K-1 3.2 21.1 30.0 28.6 15.8 1.3 40K-2 3.3 20.7 30.0 28.8 15.9 1.3 40K-3 3.6 20.9 29.9 28.6 15.8 1.2 RSD (%) 6.5 0.9 0.2 0.3 0.6 5.7 IU: International Unit 2K IU/mL=16.8 mg/mL epoetin alfa 40K IU/mL = 336.0 mg/mL epoetin alfa. 2 F-EPO: epoetin alfa secondary standard prepared in formulation buffer Note: The RSD (%) was calculated from triplicate injections for each sample. 65 2.5 List of references 1. Siren, A. L.; Fratelli, M.; Brines, M.; Goemans, C.; Casagrande, S.; Lewczuk, P.; Keenan, S.; Gleiter, C.; Pasquali, C.; Capobianco, A.; Mennini, T.; Heumann, R.; Cerami, A.; Ehrenreich, H.;Ghezzi, P. Erythropoietin prevents neuronal apoptosis after cerebral ischemia and metabolic stress. Proc. Natl. Acad. Sci. U.S.A. 2001, 98, 4044-9. 2. Fisher, J. W. Erythropoietin: physiology and pharmacology update. Exp. Biol. Med. 2003, 228, 1-14. 3. Savulescu, J.; Foddy, B.;Clayton, M. Why we should allow performance enhancing drugs in sport. Br. J. Sports Med. 2004, 38, 666-70. 4. Krantz, S. B. Erythropoietin. Blood 1991, 77, 419-34. 5. Mechref, Y.;Novotny, M. V. Structural investigations of glycoconjugates at high sensitivity. Chem. Rev. 2002, 102, 321-69. 6. Balaguer, E.;Neusuess, C. Glycoprotein Characterization Combining Intact Protein and Glycan Analysis by Capillary Electrophoresis-Electrospray Ionization-Mass Spectrometry. Anal. Chem. 2006, 78, 5384-5393. 7. Erythropoietin Concentrated Solution. European Pharmacopoeia 2005, 2, 1528-1529. 8. Kinoshita, M.; Murakami, E.; Oda, Y.; Funakubo, T.; Kawakami, D.; Kakehi, K.; Kawasaki, N.; Morimoto, K.;Hayakawa, T. Comparative studies on the analysis of glycosylation heterogeneity of sialic acid-containing glycoproteins using capillary electrophoresis. J. Chromatogr., A 2000, 866, 261-71. 9. Benavente, F.; Gimenez, E.; Olivieri, A. C.; Barbosa, J.;Sanz-Nebot, V. Estimation of the composition of recombinant human erythropoietin mixtures using capillary electrophoresis and multivariate calibration methods. Electrophoresis 2006, 27, 40084015. 10. Benavente, F.; Hernandez, E.; Guzman, N. A.; Sanz-Nebot, V.;Barbosa, J. Determination of human erythropoietin by on-line immunoaffinity capillary electrophoresis: a preliminary report. Anal. Bioanal. Chem. 2007, 387, 2633-2639. 66 11. Bietlot, H. P.;Girard, M. Analysis of recombinant human erythropoietin in drug formulations by high-performance capillary electrophoresis. J. Chromatogr., A 1997, 759, 177-184. 12. Cifuentes, A.; Moreno-Arribas, M. V.; de Frutos, M.;Diez-Masa, J. C. Capillary isoelectric focusing of erythropoietin glycoforms and its comparison with flat-bed isoelectric focusing and capillary zone electrophoresis. J. Chromatogr., A 1999, 830, 453-463. 13. de Frutos, M.; Cifuentes, A.;Diez-Masa, J. C. Differences in capillary electrophoresis profiles of urinary and recombinant erythropoietin. Electrophoresis 2003, 24, 678-680. 14. Lopez-Soto-Yarritu, P.; Diez-Masa, J. C.; De Frutos, M.;Cifuentes, A. Comparison of different capillary electrophoresis methods for analysis of recombinant erythropoietin glycoforms. J. Sep. Sci. 2002, 25, 1112-1118. 15. Nieto, O.; Hernandez, P.;Hernandez, L. Capillary zone electrophoresis of human recombinant erythropoietin using C8 coated columns without additives in the running buffer. Anal. 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Improved capillary isoelectric focusing method for recombinant erythropoietin analysis. J. Chromatogr., A 2002, 968, 221-8. 21. Poole, C. F. The essence of chromatography. 1st ed.; Elsevier: Amsterdam ; Boston, 2003. 22. Weinberger, R. Practical capillary electrophoresis. 2nd ed.; Academic Press: San Diego, Calif., 2000. 23. Bushey, M. M.;Jorgenson, J. W. Capillary electrophoresis of proteins in buffers containing high concentrations of zwitterionic salts. J. Chromatogr. 1989, 480, 30110. 24. Doherty, E. A.; Meagher, R. J.; Albarghouthi, M. N.;Barron, A. E. Microchannel wall coatings for protein separations by capillary and chip electrophoresis. Electrophoresis 2003, 24, 34-54. 25. Lucy, C. A.; MacDonald, A. M.;Gulcev, M. D. Non-covalent capillary coatings for protein separations in capillary electrophoresis. J. Chromatogr., A 2008, 1184, 81-105. 26. Steiner, S. A.; Watson, D. M.;Fritz, J. S. Ion association with alkylammonium cations for separation of anions by capillary electrophoresis. J. Chromatogr., A 2005, 1085, 170-5. 27. Bristow, A., Charton, E. Assessment of the suitability of a Capillary Zone Electrophoresis method for determining Isoform Distribution of Erythropoietin. Pharmeuropa 1999, 11, 290-300. 28. Mahler, H.-C.; Printz, M.; Kopf, R.; Schuller, R.;Muller, R. Behaviour of polysorbate 20 during dialysis, concentration and filtration using membrane separation techniques. J. Pharm. Sci. 2007, 97, 764-774. 68 Chapter 3: Separation of residual cell culture media components by micellar electrokinetic chromatography 3.1 Introduction Folic acid, hypoxanthine, mycophenolic acid, nicotinic acid, riboflavin, and xanthine are widely used as cell culture media components in monoclonal antibody manufacturing. These components are impurities to the drug product and are removed during downstream purification processes. Complete removal of these impurities is important in order to maintain safety and quality of drug product [1]. Several high performance liquid chromatographic (HPLC) methods have been developed for the determination of some of these compounds in food, nutritional supplements, human serum, or human plasma [2-10]. Capillary electrophoresis (CE) has also been used for these analyses [11-15]. Some of the distinct advantages of CE include faster analysis time, high separation efficiency, less complex sample preparation, low sample volume required, etc. [16]. The major drawback of CE is low concentration sensitivity; however, this problem has been largely solved and equivalent detection can be achieved on CE with the use of on-line concentration techniques such as stacking or sweeping [17-19]. While some CE methods have been developed for the determination of watersoluble vitamins as main components in food or nutritional supplements, very little has been focused on the trace level analysis. Priego-Capota and Castro used capillary zone electrophoresis (CZE) with a native fluorescence spectroscopy and a charge coupled detector (CCD) to measure vitamin B2 (riboflavin) and B6 (pyridoxine) [20]. Although the detection limit was obtained at part per billion (ppb) 69 levels, extraction was required for eliminating interferences and off-line sample concentration was also needed when the method was applied to serum samples. Crevillen et al. developed a method using carbon nano-tube disposable detectors in microchip capillary electrophoresis for the determination of folic acid, asorbic acid, and pyridoxine in pharmaceutical formulations [12], and determined that the limit of detection (LOD) for folic acid was about 10 μM. Trace amounts of xanthine and hypoxanthine have been determined by Causse et al. recently using CE [13]. The LODs, evaluated in samples containing serum matrix, were 0.4 μM and 0.6 μM for hypoxanthine and xanthine, respectively. Ohyama et al. developed a simple and rapid CZE method for the analysis of mycophenolic acid and its acyl and phenol glucuronide metabolites in human serum and achieved a detection limit of 0.1 μg/mL [11]. CZE is the simplest and most commonly used mode of CE [16]. CZE is widely used for the separation of inorganic and organic ions, ionizable compounds, zwitterions, and biopolymers. Micellar electrokinetic chromatography (MEKC) is another mode of CE in which the separation of neutral analytes is based upon the difference in the solute distribution between the aqueous phase and the micellar phase (pseudostationary phase) [21]. For charged analytes, the separation is based upon both differential partitioning and differences in electrophoretic mobility. Like CZE, the separation takes place in an electric field applied across a capillary. The difference between CZE and MEKC is the running buffer. In MEKC, the running 70 buffer contains a surfactant that forms micelles when its concentration exceeds the critical micelle concentration, while in CZE the running buffer contains no surfactant. The micellar pseudostationary phase moves with a migration velocity and/or direction that is different to the mobile phase. Separation occurs within a migration window (elution range) defined by the difference in the migration time of the running buffer (teo), which is same as the migration time of the electroosmotic flow (EOF), and the migration time of the micelles (tmc). Analytes are separated within the migration window. MEKC has become a powerful technique for the separation of mixtures of charged and neutral analytes that are difficult to separate by CZE [22-23]. No research has been done on the simultaneous separation of folic acid, hypoxanthine, mycophenolic acid, nicotinic acid, riboflavin, and xanthine in biopharmaceutical matrices. The objective of this study was to establish a simple MEKC method that is able to simultaneously analyze all the mentioned analytes in cell culture media and in protein-containing matrices from monoclonal antibody manufacturing processes. 3.2 Materials and methods 3.2.1 Chemicals and reagents All chemicals used in the preparation of buffers and solutions were of ACS reagent or electrophoresis grade. Folic acid, hypoxanthine, mycophenolic acid, nicotinic acid, riboflavin, xanthine, and 2-naphthalenemethanol were supplied by SigmaAldrich (St. Louis, MO, USA). Their structures and pKa’s are shown in Figure 3.1 [15, 19, 24-26]. Methanol, sodium tetraborate (Na2B4O7.10H2O), sodium 71 NH2 HN N N N N OH HN OH O O NH O O OH b a O O H N HN HN O N N H N N N H d c OH HO OH HO OH OH CH3 O O H3C N H3C N CH3 O O N NH CH3 OH O O e f Figure 3.1 Structures and pKa’s of the cell culture media components. a: folic acid (2.3 (pKa1), 8.3 (pKa2)); b: nicotinic acid (4.85); c: hypoxanthine (8.7); d: xanthine (7.4 (pKa1), 11.1 (pKa2)); e: riboflavin (10.2); f: mycophenolic acid (4.5). [15, 19 24-26] 72 dihydrogen phosphate (NaH2PO4), and sodium dodecyl sulfate (SDS) were purchased from J. T. Baker (Phillipsburg, NJ, USA). Sodium hydroxide (NaOH) solutions (1 M and 0.1 M) were provided by Agilent Technologies (Wilmington, DE, USA). Water with a conductivity value lower than 5 µS/m was obtained using a Milli-Q water purification system from Millipore (Billerica, MA, USA). The running buffer was prepared by dissolving appropriate amounts of Na2B4O7.10H2O, NaH2PO4, and SDS in water to obtain the desired concentration of 20 mM NaH2PO4, 20 mM Na2B4O7, and 40 mM SDS. The pH was adjusted to 9.0 with 10% phosphoric acid. The above solutions were filtered through a 0.22 μm nylon filter. 3.2.2 Standard solutions A 1 mM stock solution was prepared by dissolving the appropriate amounts of each analyte in 0.01 M NaOH. Five working standard solutions of 0.01 mM, 0.02 mM, 0.04 mM, 0.08 mM, and 0.1 mM were obtained by dilution of the stock solution (1 mM) in Milli-Q water. 3.2.3 Sample preparation Protein-containing samples were obtained from different protein purification steps. In-process samples were diluted with Milli-Q water when analyte concentration was higher than the highest working standard. For the samples containing high protein concentrations, 10,000 (10K) Dalton molecular mass cutoff filters (Pall Life Sciences, East Hills, New York, USA) were used to remove protein prior to CE injection. An aliquot of 500 μL of the sample was transferred into a 10K molecular 73 mass cutoff filter and centrifuged at 15,000 × g for 30 minutes. When not in use, samples were stored in the dark at 2-8 °C. 3.2.4 Capillary electrophoresis (CE) The CE experiments were performed on an Agilent 3D-CE instrument equipped with a photo diode array detector and ChemStation software from Agilent Technologies (Wilmington, DE, USA). Bare fused-silica capillary columns (40 cm x 50 μm id) were supplied by Agilent Technologies (Wilmington, DE, USA). The detection window was placed at 8.5 cm from the outlet of the capillary. The capillary temperature was maintained at 20 °C for all the experiments. A voltage of 25 kV was applied during electrophoretic separations. Samples were injected hydrodynamically at 50 mbar for 5 seconds. Detection was performed at 210 nm, 222 nm, 254 nm, and 275 nm. Data were collected at a sampling rate of 5 Hz. If not specified, corrected peak areas (peak area divided by migration time) were used for all the calculations. The current was also monitored to ensure that the Joule heating was below the upper limit determined by an Ohm’s law plot. 3.2.5 Capillary conditioning New capillaries were conditioned by rinsing with 1 M NaOH for 10 minutes, methanol for 5 minutes, water for 5 minutes, and running buffer for 10 minutes. After the rinse, a voltage of 20 kV was applied to the capillary filled with running buffer for 10 minutes. Between injections, the capillary was rinsed with running buffer for 5 minutes. To ensure reproducibility, at the end of each set of runs (15 injections per run), the capillary was rinsed with 1 M NaOH for 10 minutes, 74 methanol for 5 minutes, water for 5 minutes, and running buffer for 10 minutes. 3.3 Results and Discussion 3.3.1 Capillary zone electrophoresis (CZE) vs. micellar electrokinetic chromatography (MEKC) Figure 3.2A shows a separation of the studied compounds, riboflavin, hypoxanthine, xanthine, mycophenolic acid, folic acid, and nicotinic acid, under CZE conditions. The neutral compound, 2-naphthalenemethanol, was used as an EOF marker. All six compounds were very well separated within 6 minutes using a running buffer of 20 mM NaH2PO4 and 20 mM Na2B4O7 containing no SDS with pH adjusted to 9.0. The buffer pH of 9.0 is within the effective buffer range of 20 mM NaB4O7, which is 8-10 [26]. The addition of 20 mM NaH2PO4 increased the ionic strength of the solution, which decreased the thickness of the electrical double layer in the capillary, and hence decreased the EOF. Using a combination of NaH2PO4 and Na2B4O7 over Na2B4O7 also increased the number of theoretical plates [27]. This buffer composition provided the optimal separation condition for the six analytes. One of the effective parameters in CZE is the pH value of the buffer. Nishi et al. studied the pH dependence of the separation of eight water-soluble vitamins in the range of pH 6-9, and found that the peak shape and resolution were gradually improved and migration times increased with the increase of pH due to the increase in ionization of the solutes at the specified pH [24]. The ionization of an analyte at a 75 mAU 10 A 8 1 4 6 3 6 4 7 2 5 2 0 0 2 4 6 8 min 8 min mAU 7 10 B 8 1 4 6 6 3 2 4 5 2 0 0 2 4 6 Figure 3.2 Comparison of the separation of the cell culture media components under (A) CZE and (B) MEKC conditions. Compound identification (10 µM each): 1. hypoxanthine; 2. riboflavin; 3. xanthine; 4. mycophenolic acid; 5. folic acid; 6. nicotinic acid; and 7. 2-naphthalenemethanol (neutral marker). Analytical conditions: 20 mM NaH2PO4, 20 mM Na2B4O7, pH 9.0, 40 mM SDS (MEKC only), 25 kV, 20°C, absorbance detection at 210 nm. Fused silica capillary dimensions: 50 µm i.d. x 40 cm (40 cm effective length). 76 given pH depends on its pKa value. Riboflavin has the highest pKa value (pKa =10.2) among the six compounds, resulting in only about 10% ionization at pH 9.0. Because its ionization was so small, the elution of riboflavin was mainly due to electroosmotic flow. However, given its relatively good separation from the neutral marker, the ionized form is also contributing to the mobility and the separation. On the other hand, nicotinic acid has the lowest pKa value (pKa = 4.85), and is completely (> 99.99%) ionized at pH 9.0, which is why it eluted last. The migration order of 2-naphthalenemethanol (EOF marker) and the analytes indicates that all six compounds were negatively charged at the specified pH. (Although not necessarily obvious from their structures in Figure 3.1, hypoxanthine and xanthine are weakly acidic with pKa’s of 8.7 and 7.4, respectively [19].) Figure 3.2B shows the separation of the studied compounds under MEKC conditions. The same running buffer used for CZE was used for MEKC except for the addition of 40 mM SDS. Here, the neutral compound, 2-naphthalenemethanol, was used as a marker for the net micelle migration velocity since it was expected to interact very strongly with SDS micelles. The migration order of riboflavin and hypoxanthine was reversed when the separation mode switched from CZE to MEKC. In MEKC, riboflavin interacts with SDS more effectively than the other analytes due to its high hydrophobicity. The marker, 2-naphthalenemethanol, eluted first in CZE and last in MEKC, the latter providing strong evidence that the MEKC separation was operating in the normal elution mode, i.e., the net velocity of micelle (νmc) and the electroosmotic velocity (νeo) have the same directions and |νeo| > |νmc|. 77 mAU 14 12 10 4 1 8 A 6 3 6 4 2 5 2 0 0 1 2 3 4 5 6 7 min 2 3 4 5 6 7 min mAU 14 12 10 B 8 6 4 2 0 0 1 Figure 3.3 Matrix interference under CZE condition. (A) standards under CZE conditions (B) sample matrix under CZE conditions. 1. hypoxanthine 2. riboflavin 3. xanthine 4. mycophenolic acid 5. folic acid 6. nicotinic acid. Other conditions as in Figure 3.2. 78 Both CZE and MEKC modes provided good baseline-resolved separation for the standards. However, a matrix interference with riboflavin occurred when the CZE method was applied to the sample matrices that contain large amounts of anionic, cationic and neutral compounds. As shown in Figure 3.3, under CZE conditions, riboflavin migrated at the same time as the large matrix peak, and even with the varied separation conditions (voltage and temperature), the interference still exists. Due to this observed limitation of CZE in this particular application, MEKC was chosen as a methodology for further investigation. 3.3.2 Effect of surfactant concentration One characteristic of a surfactant is the formation of micelles when its solution concentration exceeds a threshold value, the critical micelle concentration (CMC) [28]. SDS is an anionic surfactant and its CMC has been reported to be in the range of 3-8 mM depending on the buffer composition, pH, and temperature [28]. The effect of SDS concentration on migration time was investigated using five pH 9.0 buffer solutions with SDS concentrations from 10 mM to 100 mM. Figure 3.4 shows the electropherograms obtained with the five SDS buffer solutions. A plot of the migration time versus SDS concentration was also made as shown in Figure 3.5. A linear relationship between migration time and SDS concentration was observed for all the compounds. An increase in SDS concentration results in an increase in micelle concentration, and according to the phase ratio (φ) model of Terabe (k = φK, where K = partition coefficient) [29-30], the migration factor (k) will increase, which in turn results in an increase in 79 A 1 2 B C 1 2 4 3 6 5 1 4 3 6 5 4+5 1 2 E 6 5 2 D 4 3 1 3 3 2 6 4 6 5 Figure 3.4 Effect of SDS concentration on the separation of the cell culture media components: (A) 10 mM SDS, (B) 20 mM SDS, (C) 50 mM SDS, (D) 75 mM SDS, and (E) 100 mM SDS. Compound identification and other conditions as in Figure 3.2. 80 8 Hypoxanthine 7 Migration Time (min) Riboflavin 6 Xanthine 5 Mycophenolic Acid 4 Folic Acid 3 Nicotinic Acid 2 0 20 40 60 80 100 120 SDS Concentration (mM) Figure 3.5 Effect of SDS concentration on the migration time of the cell culture media components. Conditions as in Figure 3.2. 81 migration time if EOF remains approximately constant. The increase in migration time with increasing surfactant concentration was also in good agreement with the findings of Poole et al [31]. Among the six analytes, the SDS concentration has the greatest effect on the migration of riboflavin. The plot also shows that the two curves of riboflavin and hypoxanthine intersect when the SDS concentration is about 30 mM, indicating that they would co-elute at this SDS concentration and the migration order would reverse beyond this concentration. The folic acid and mycophenolic acid curves also intersect similarly, but at 75 mM SDS. Clearly such intersection points should be avoided in order to resolve all of the analytes. In addition, the effect of (i) SDS concentration on peak shape and analysis time was considered, as well as the need to simultaneously minimize (ii) the possibility of sample overload (with respect to the micelles) and (iii) the level of Joule heating. Based on the data in Figures 3 and 4 and the criteria summarized here (resolution, peak shape, analysis time, sample overload, and Joule heating), the optimal SDS concentration was found to be about 40 mM (different resolution, but same elution order as in Figure 3.3C). 3.3.3 Effect of pH Like CZE, the pH of the separation buffer for MEKC also has a major influence on selectivity. Three buffer solutions with pH values of 8.0, 8.5, and 9.0 were evaluated for selectivity. The SDS concentration for the three buffer solutions was 40 mM. At pH 8.0, folic acid and nicotinic acid co-eluted (Figure 3.6A). At pH 8.5, although baseline resolution was achieved for all the analytes, the peak shapes of 3.3.4 Detection wavelength 82 mAU 14 12 10 A 4 8 6 2 1 5+6 4 3 2 0 0 1 2 3 4 5 6 7 min 7 min mAU 14 12 10 B 8 4 6 1 3 4 5 2 6 2 0 0 1 2 3 4 5 6 Figure 3.6 Effect of buffer pH on separation (A) At pH 8.0, folic acid and nicotinic acid (5 and 6) co-eluted; (B) At pH 8.5, peak shape of riboflavin (2) and nicotinic acid (6) were distorted. Other conditions as in Figure 3.2B 83 riboflavin and nicotinic acid were distorted (Figure 3.6B). The best separation was obtained with pH at 9.0, where neither of the previous disadvantages was observed. The UV spectrum of each analyte was taken in the range of 190 nm to 300 nm (Appendix A). Good absorbances were obtained at wavelengths of 210 nm, 222 nm, 254 nm, and 275 nm for all analytes. The absorbance at shorter wavelength is attributed to C=N bond present in xanthine, hypoxanthine, and the three watersoluble vitamins. The absorbance at longer wavelength is attributed to conjugated bonds in all the six compounds. The signals at the four wavelengths were collected and the response curves were made for each analyte as shown in Figures 3.7-3.12. The slope at 210 nm appeared to be the highest for hypoxanthine, xanthine, and folic acid and second highest for mycophenolic acid and nicotinic acid. Although the slope at 210 nm was the lowest for riboflavin, the response at 210 nm was only reduced in half compared to that at 222 nm. The 210 nm wavelength was chosen for all the experiments based on the overall response data. 3.4 Validation of the analytical procedure The application and validation of this technique were demonstrated through determination of the six components in protein-containing biopharmaceutical manufacturing process samples. The principle of the validation of an analytical procedure is widespread today in most domains of chemical analysis [32]. Nevertheless, for a given application, the validation procedures remain incompletely determined in several cases despite the various regulations relating to the good practices. An effort to harmonize the validation strategies [32-34] is ongoing, and 84 14 12 210 nm Peak Area 10 8 222 nm 6 254 nm 4 275 nm 2 0 0 20 40 60 80 100 120 Hypoxanthine Concentration (mM) Figure 3.7. Comparison of detection wavelength on the calibration sensitivity for hypoxanthine. Other conditions as in Figure 3.2. 85 40 35 210 nm 30 Peak Area 25 222 nm 20 254 nm 15 275 nm 10 5 0 0 20 40 60 80 100 Riboflavin Concentration (mM) Figure 3.8. Comparison of detection wavelength on the calibration sensitivity for riboflavin. Other conditions as in Figure 3.2. 120 86 16 14 210 nm 12 222 nm Peak Area 10 8 254 nm 6 275 nm 4 2 0 0 20 40 60 80 100 Xanthine Concentration (mM) Figure 3.9. Comparison of detection wavelength on the calibration sensitivity for xanthine. Other conditions as in Figure 3.2. 120 87 35 30 210 nm Peak Area 25 222 nm 20 15 254 nm 10 275 nm 5 0 0 20 40 60 80 100 Mycophenolic acid concentration (mM) Figure 3.10 Comparison of detection wavelength on the calibration sensitivity for mycophenolic acid. Other conditions as in Figure 3.2. 120 88 12 10 210 nm Peak Area 8 222 nm 6 254 nm 4 275 nm 2 0 0 20 40 60 80 100 120 Folic acid concentration (mM) Figure 3.11 Comparison of detection wavelength on the calibration sensitivity for folic acid. Other conditions as in Figure 3.2. 89 35 30 25 Peak Area 210 nm 20 222 nm 15 254 nm 10 275 nm 5 0 0 20 40 60 80 100 Nicotinic acid concentration (mM) Figure 3.12 Comparison of detection wavelength on the calibration sensitivity for nicotinic acid. Other conditions as in Figure 3.2. 120 90 many of these strategies were adopted in the current International Conference on Harmonisation (ICH) guidelines [35]. The validation procedures used in this study were taken mostly from the current ICH guidelines since they have been accepted by the industry. 3.4.1 Limit of detection (LOD) and limit of quantitation (LOQ) The LOD and LOQ were determined according to the ordinary least-squares regression method [35]. Standards at the low end of the standard curve were prepared and analyzed. Standard curves were generated by plotting the corrected peak areas of the analytes against the corresponding analyte concentrations (2-20 mM) to determine the slope (S) and the standard deviation of the residuals (σ). These values were used to calculate the LOD and the LOQ using the formula: LOD = 3.3 ∗ σ Slope LOQ = 10 ∗ σ Slope The coefficients of determination for the linear regressions for each analyte at the five levels were > 0.99. The precision at each level was demonstrated by relative standard deviation (RSD in %). The second level that shows relatively high RSD values for all analytes might be attributed to a poor injection since it appeared to have much lower corrected areas for each analyte. The LOD and LOQ results are presented in Tables 3.1-3.6. Another approach for LOD and LOQ determination is to take the analyte concentrations corresponding to signal to noise ratio of 3.3 for LOD and 10 for LOQ [36]. This approach was used to verify the LOD values obtained using ordinary least-squares linear regression. An in-process sample was spiked with standards at the LOD levels. Six determinations were made. For each 91 Table 3.1 Limit of Detection and Limit of Quantitation data for hypoxanthine. Hypoxanthine Conc. (μM) 1.98 1.98 1.98 2.47 2.47 2.47 4.95 4.95 4.95 9.89 9.89 9.89 19.79 19.79 19.79 σ Slope Intercept r2 LOD (3.3*σ) LOQ (10*σ) Corrected Peak Area 1.30 1.12 1.44 1.71 1.41 1.61 2.83 2.65 2.57 5.38 5.57 5.05 10.99 11.01 10.83 RSD (%) 12.3 9.7 5.0 4.9 0.9 0.19 0.54 0.13 0.9987 1.15 (μM) 0.16 (μg) 3.47 (μM) 0.47 (μg) 92 Table 3.2 Limit of Detection and Limit of Quantitation data for riboflavin. Riboflavin Conc. (μM) Corrected Peak Area 3.96 3.96 3.96 4.95 4.95 4.95 9.89 9.89 9.89 19.78 19.78 19.78 39.57 39.57 39.57 σ Slope Intercept r2 1.18 1.15 1.11 2.05 2.03 1.89 3.54 3.31 3.00 6.30 6.58 5.81 11.53 12.65 12.78 LOD (3.3*σ) LOQ (10*σ) RSD (%) 3.0 4.3 8.2 6.2 5.6 0.36 0.31 0.21 0.9963 3.91 (μM) 1.47 (μg) 11.84 (μM) 4.46 (μg) 93 Table 3.3 Limit of Detection and Limit of Quantitation data for xanthine. Xanthine Conc. (μM) Corrected Peak Area 1.98 1.98 1.98 2.47 2.47 2.47 4.95 4.95 4.95 9.89 9.89 9.89 19.79 19.79 19.79 σ Slope Intercept r2 0.87 0.98 0.96 1.13 1.41 1.47 2.47 2.21 2.24 3.92 4.69 4.55 8.68 9.49 9.27 LOD (3.3*σ) LOQ (10*σ) RSD (%) 6.4 13.6 6.1 9.3 4.6 0.27 0.23 0.07 0.9964 3.86 (μM) 0.59 (μg) 11.69 (μM) 1.78 (μg) 94 Table 3.4 Limit of Detection and Limit of Quantitation data for mycophenolic acid. Mycophenolic acid Conc. (μM) 1.99 1.99 1.99 2.47 2.47 2.47 4.95 4.95 4.95 9.89 9.89 9.89 19.79 19.79 19.79 σ Slope Intercept r2 LOD (3.3*σ) LOQ (10*σ) Corrected Peak Area 1.25 1.25 1.22 1.38 1.51 1.27 2.54 2.41 2.48 4.21 5.25 4.76 9.77 10.52 10.24 RSD (%) 1.3 8.8 2.6 10.9 3.8 0.31 0.50 0.07 0.9960 2.03 (μM) 0.65 (μg) 6.14 (μM) 1.97 (μg) 95 Table 3.5 Limit of Detection and Limit of Quantitation data for folic acid. Folic acid Conc. (μM) Corrected Peak Area 2.02 2.02 2.02 2.51 2.51 2.51 5.03 5.03 5.03 10.05 10.05 10.05 20.11 20.11 20.11 σ Slope Intercept r2 0.86 0.82 0.78 0.64 0.85 0.91 1.25 1.35 1.35 2.25 2.93 2.73 5.00 5.28 5.38 LOD (3.3*σ) LOQ (10*σ) RSD (%) 5.0 17.5 4.2 13.3 3.7 0.22 0.25 0.18 0.9943 2.50 (μM) 1.10 (μg) 8.72 (μM) 3.85 (μg) 96 Table 3.6 Limit of Detection and Limit of Quantitation data for nicotinic acid. Nicotinic acid Conc. (μM) 2.01 2.01 2.01 2.49 2.49 2.49 4.98 4.98 4.98 9.95 9.95 9.95 19.90 19.90 19.90 σ Slope Intercept r2 LOD (3.3*σ) LOQ (10*σ) Corrected Peak Area 1.28 1.16 1.30 1.44 1.54 1.45 2.83 2.59 2.47 4.37 5.57 4.97 10.60 11.45 11.38 RSD (%) 6.1 3.8 6.9 12.1 4.2 0.45 0.55 -0.04 0.9945 2.67 (μM) 0.33 (μg) 8.10 (μM) 1.00 (μg) 97 determination, the signal to noise ratios obtained were in the range of 1.9 to 3.3 for all analytes (data not shown). Given the variation of LOD determination using different approaches, the results obtained from ordinary least-square regression method used in this study were consistent with those from signal to noise ratio method [37]. The LOQ values were verified in the linearity section as the lowest point on the linear curve. 3.4.2 Specificity Specificity is the ability to assess unequivocally the analyte in the presence of components which may be expected to be present [35]. To access specificity, a sample from the late stage of the process purification steps was prepared by spiking a standard solution into the sample containing no analytes. A non-spiked sample was also prepared as a background. No interferences were found from the sample matrices. Representative electropherograms are shown in Figure 3.13. 3.4.3 Linearity and range The linearity of an analytical procedure is its ability to obtain test results, within a given range, that are directly proportional to the concentration (amount) of analyte in the test sample [35]. The range of an analytical procedure is the interval between the upper and the lower concentrations (amounts) of analyte in the test article for which it has been demonstrated that the analytical procedure has a suitable level of precision, accuracy, and linearity [35]. The linearity of each analyte was evaluated at five levels ranging from 10 μM to 100 μM, where the lower end was near the LOQ. Calibration standards were prepared by series of dilutions of a stock standard 98 mAU 7 6 A 5 4 6 3 1 2 2 1 3 4 5 0 0 2 4 6 min 2 4 6 min mAU 7 B 6 5 4 3 2 1 0 0 Figure 3.13 Electropherograms of spiked (A) and non-spiked (B) samples from late stage protein purification process. Other conditions as in Figure 3.2. 99 in water. Standard curves were generated by plotting analyte peak area (corrected) versus analyte concentration. Samples were prepared by spiking appropriate amounts of analytes into samples that contained none of the analytes. Each sample solution was prepared in triplicate and each preparation was analyzed once. Sample concentrations were calculated against corresponding standard curves. The linear regression analysis was performed by plotting the measured analyte concentrations versus the theoretical analyte concentrations. The coefficients of determination from the linear regression analysis were > 0.999 for all analytes. Table 3.7 shows the linearity and range data. 3.4.4 Accuracy and precision As this method will be used for impurity clearance, the accuracy and precision near the LOQ level were evaluated. A sample was spiked with a standard to obtain the level of 10 μM for each analyte. Nine determinations were made. Non-spiked samples served as blanks. Recoveries of all samples analyzed were calculated to demonstrate accuracy. The RSD of nine measured analyte concentrations were also calculated to demonstrated precision. Accuracy and precision data were presented in Table 3.8. 3.5 Concluding remarks A simple MEKC procedure was developed for the simultaneous determination of folic acid, hypoxanthine, mycophenolic acid, nicotinic acid, riboflavin, and xanthine in protein-containing matrices from monoclonal antibody manufacturing processes. The MEKC running buffer was 40 mM SDS, 20 mM sodium phosphate, and 20 100 Table 3.7 Linearity and range data (10-100 μM) * Analyte r2 RSD (%)* Recovery (%) Hypoxanthine 0.9995 0.6-3.5 96-103 Riboflavin 0.9997 0.5-2.6 97-102 Xanthine 0.9996 0.5-2.8 96-108 Mycophenolic acid 0.9993 1.2-3.0 95-107 Folic acid 0.9995 0.7-3.7 96-104 Nicotinic acid 0.9992 0.6-3.6 95-109 The RSD was calculated from three triplicates at each level. 101 Table 3.8 Accuracy and precision data Analyte Hypoxanthine Riboflavin Xanthine Mycophenolic acid Folic acid Nicotinic acid RSD (%) (n = 9) 2.4 1.7 4.7 6.7 4.8 3.1 Recovery (%) 88-93 94-98 98-112 91-106 89-99 99-106 102 mM sodium borate (pH 9.0). Other MEKC conditions were established, including an applied voltage of 25 kV, an injection length of 50 mbar for 5 seconds, and a detection wavelength of 210 nm. The samples required minimal preparation prior to analysis. 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Validation of analytical procedures: Text and Methodology Q2(R1). URL: http://www.ich.org. In International Conference on Harmonisation: 2005. 36. Vial, J.; Jardy, A., Experimental Comparison of the Different Approaches To Estimate LOD and LOQ of an HPLC Method. Anal. Chem. 1999, 71, 2672-2677. 37. Armbruster, D. A.; Pry, T., Limit of blank, limit of detection and limit of quantitation. Clin. Biochem. Rev. 2008, 29 Suppl 1, S49-52. 107 Chapter 4: Characterization of monoclonal antibody using capillary sodium dodecyl sulfate gel electrophoresis 4.1 Introduction Immunoglobulin G (IgG) is a major class of antibody molecules and one of the most abundant proteins in the blood serum [1]. IgG consists of two identical heavy chains and light chains with approximate molecular weight of 150,000 Daltons [1] (Figure 4.1). The two heavy chains are linked to each other and to a light chain each by disulfide bonds. The resulting tetramer has two identical halves which together form the Y-like shape. Each end of the fork contains an identical antigen binding site. IgG is used for various purposes in medical science because its interaction with a particular antigen is highly specific. CNTO3157 (mAb) is an engineered human IgG (IgG4) monoclonal antibody. The amino acid sequence of mAb is still under investigation. It is known that the constant domain of heavy chains that links to the light chains through disulfide bond (hinge region) is at position 131 in the amino acid sequence. Like any IgG, glycosylation was also observed on the heavy chains of mAb. mAb is a toll-like receptor three (TLR3) antagonist. There are approximately ten to fifteen types of TLRs in most mammalian species [2]. Thirteen TLRs (named simply TLR1 to TLR13) have been identified in humans and mice together, and equivalent forms of many of these have been found in other mammalian species [3, 2]. TLR3 is broadly expressed throughout the pulmonary airway and, when unregulated, triggers and perpetuates inflammation [3]. The primary indication of interest for mAb1 is asthma, and secondary indications under consideration include sarcoidosis, inflammatory bowel disease, rheumatoid arthritis, and chronic obstructive pulmonary disease. 108 Figure 4.1 Schematic diagram of Immunoglobulin (IgG) [1]. Fab: antigen-binding fragment generated by proteolysis with papain; Fc: "crystallizable" fragment of generated by proteolysis with papain. Reproduced with permission from Lehninger Principles of Biochemistry, 5th edition, ©Copyright (2008) W. H. Freeman and Company. 109 Like any recombinant monoclonal antibody, mAb must be well characterized and subjected to rigorous analytical testing for release prior to commercialization as required by the regulatory agencies [4]. Size exclusion high performance liquid chromatography (SEC) is a common method for protein characterization based on its molecular weight [5]. However, due to the complexity of protein structure, orthogonal methods are necessary for thorough protein characterization. In 1960s, the discovery that the molecular weight of proteins can be determined by sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE) revolutionized protein characterization and boosted the use of electrophoresis [6-7]. Over the decades, SDS-PAGE has become one of the most extensively used analytical techniques for characterization of complex protein mixtures [8-10]. SDSPAGE has substantial resolving power with good sensitivity especially with silver staining technology. Although highly sensitive, SDS-PAGE procedure suffers from some limitations including manual operation, long run time, and inaccurate quantification [11-12]. Capillary gel electrophoresis (CGE) is the automated and instrumental version of slab-gel electrophoresis. The advantages of CGE over slab gel electrophoresis are automated sample injection, on-line detection, softwarebased data processing, high efficiency, and high throughput. Different modes of CE, such as capillary zone electrophoresis, micellar electrokinetic chromatography, and capillary gel electrophoresis (CGE), etc., are available for various applications. CGE has become an important separation technique in analytical biochemistry and molecular biology [13]. In 1983 Hjerten successfully transitioned slab gel SDSPAGE to CGE format (cSDS) using a 150 µm inner diameter capillary filled with 110 crosslinked polyacrylamide [14]. Since the introduction of cSDS technique, numerous applications and developments have been reported [15-42]. The separation mechanism for cSDS is similar to SDS-PAGE except for the sieving gel matrix due to the use of capillary. For both cSDS and SDS-PAGE, proteins are denatured in SDS to produce SDS-protein complexes before analysis. The formation of SDS-protein complexes is achieved through hydrophobic bindings at a ratio of 1.4 g of SDS per gram of protein [43]. This binding ratio is relatively independent of the protein sequence when its molecular weight is greater than 15,000 Daltons. As a result, the native charge of protein is mostly masked by the negative charge of SDS, so they can be separated based on their molecular weight differences [44]. The mobility of SDS-protein complexes is inversely proportional to the logarithm of their effective molecular weight [7]. When a voltage (reverse polarity) is applied to the capillary, all SDS-protein complexes will migrate towards the anode due to their negative charges contributed by SDS. The replacement of slab gel with cSDS involves a change of sieving matrix. In cSDS, noncrosslinked linear polymer networks are commonly used due to their low viscosity or high flexibility [45]. Linear polymer network system can be replaced after each analysis simply by rinsing the polymer network from the capillary via pressure or vacuum. Replacing “gels” not only avoids contamination and extends life time of the capillary but also improves precision and robustness of the assay. Many different polymer networks have been used in cSDS applications [46-48]. Liu et al. at Beckman Coulter developed a replaceable polymer matrix for an IgG purity assay based on the previous work done by Demorest and Karger [47]. Other 111 polymer matrix based separation gels are also commercially available from some manufacturers. These separation gels are gaining popularity in biopharmaceutical laboratories due to their ease of use, but only limited applications of cSDS on monoclonal antibody have been reported [22, 29, 36]. There have been some ongoing efforts in the biopharmaceutical industry to adopt the cSDS technique in quality control (QC) laboratories as a purity assay for therapeutic protein and antibody product release [43]. However, many challenges such as assay robustness and reproducibility, were encountered during the method validation and implementation using commercially available assay kits [49]. Although other cSDS methods using laser-induced fluorescent detection for protein characterization have been reported [50-53], they require chemical derivatization, which added complexity to the method, are therefore not widely accepted in QC environment in biopharmaceutical industry. It is of great interest to further investigate this method and make it more robust, reproducible, and QC friendly. In this study, the cSDS assay was optimized for the analysis of mAb drug substance under reduced and non-reduced conditions. Some of the sample preparation parameters including sample buffer pH, incubation temperature and time, alkylation conditions and reduction conditions were investigated. The optimal sample preparation conditions were established and the method was qualified for potential QC release. 4.2 Materials and methods 4.2.1 Reagents and solutions 112 All chemicals and reagents used in this study were of analytical grade. 2mercaptoethanol (2-Me), carbonic anhydrase, citric acid monohydrate, iodoacetamide (IAM), iodoacetic acid (IAA), N-Ethylmaleimide (NEM), bovine serum albumin (BSA), β-galactosidase and 10% SDS stock solution were purchased from Sigma-Aldrich (St. Louis, MO, USA). Phosphoric acid (H3PO4), methanol (MeOH), sodium phosphate dibasic dihydrate, and sodium chloride (NaCl) were provided by J. T. Baker (Phillipsburg, NJ, USA). Sodium hydroxide (NaOH) solution (0.1 M), hydrochloric acid solution (HCl) (0.1 M), sieving gel, 10 kD internal standard (5 mg/ml protein in 0.5% SDS, 0.2% sodium azide), and sample buffer (0.1 M tris-HCl, 1.0% w/v SDS, pH 9.0) were provided by Beckman Coulter (Fullerton, CA, USA). The SDS gel buffer creates a physical gel of an entangled polymer network for separation of the SDS-protein complexes. The gel buffer comprises a proprietary polymer buffer formulation (at pH 8.0) with 0.2% SDS. Water with a conductivity value lower than 5 μS/cm was obtained using a Milli-Q water purification system from Millipore (Billerica, MA, USA). mAb formulated bulk (FB) (50 mg/mL) and mAb research reference standard (RRS) (10 mg/mL) were manufactured in house (Centocor R&D, Malvern, PA). 4.2.2 Preparation of solutions A 0.25 M iodoacetamide (IAM) solution was used as the alkylation reagent. The solution was prepared by dissolving 46 mg of IAM in 1 mL of water. A 0.25 M IAA and a 0.25 M NEM solutions were also prepared for comparability studies. Stock solutions of carbonic anhydrase (5 mg/mL), BSA (5 mg/mL), and βgalactosidase (5 mg/mL) were prepared by dissolving 5 mg of respective material in 113 each of 1 mL water. The 10 kD internal standard (1 mg/mL) was prepared by diluting the stock standard (5 mg/mL) 5-fold in water. A 2-Me diluted solution was prepared by 5-fold dilution of 2-Me in water. A 0.1 M citric acid was prepared by dissolving 2.1 g of citric acid monohydrate in 100 mL of water. A 0.2 M sodium phosphate was prepared by dissolving 3.56 g of sodium phosphate dibasic dihydrate in 100 mL of water. Some sample buffers at various pH and concentrations were prepared by adding appropriate 0.2 M sodium phosphate and 0.1 M citric acid and 10 mL of 10% SDS stock solution and diluting in water to each 100 mL of the total volume. 4.2.3 Preparation of samples mAb formulated bulk (50 mg/mL) was diluted to 10 mg/mL with deionized water before subsequent preparation. Samples were diluted to a final concentration of 2.5 mg/mL per the following procedure: 25 µL of the sample solution (10 mg/mL) was combined with 10 µL of IAM (non-reduced) or 2-ME (reduced), 10 µL of 10,000 Dalton internal reference standard, 55 µL of the sample buffer to a total volume of 100 µL. A system suitability sample was prepared by mixing 5 µL of each BSA, carbonic anhydrase, β-galactosidase, 2.5 µL of mAb research reference standard, 10 µL of IAM, 10 µL of 10,000 Dalton internal reference standard, and 57.5 µL of sample buffer. Each of the samples and system suitability solution was mixed, spun down and incubated at 65°C in a water bath for 5 minutes. Each mixture was cooled to room temperature, centrifuged at 5000 rpm for 5 minutes, and 90 µL was transferred from each mixture to a sample vial for injection. 114 4.2.4 Capillary SDS (cSDS) gel electrophoresis The cSDS experiments were performed on a Beckman ProteomeLab PA800 CE system equipped with a photo diode array detector and 32 Karat data acquisition software from Beckman Coulter. Bare fused-silica capillaries (30.2 cm x 50 μm id) were also supplied by Beckman Coulter. The detection window was placed at 10.2 cm from the outlet of the capillary. The capillary temperature was maintained at 25 °C for all the experiments. A voltage of 15 kV (reverse polarity) was applied during electrophoretic separations. Samples were injected electrokinetically at -5 kV for 15 seconds. Detection was performed at 220 nm. Data were collected at a sampling rate of 5 Hz. The current was also monitored to ensure that the Joule heating was below the upper limit in an Ohm’s law plot. 4.2.5 Capillary conditioning New capillaries were conditioned by rinsing with 0.1 M NaOH for 10 minutes, 0.1 M HCl for 5 minutes, water for 5 minutes, and running buffer for 10 minutes using 70 psi pressure. After the rinse, a negative voltage of 15 kV was applied to the capillary filled with running buffer for 5 minutes. To ensure reproducibility, between injections, the capillary was rinsed with 0.1 M NaOH for 2 minutes, 0.1 M HCl for 1 minute, water for 1 minute, and running buffer for 10 minutes using 70 psi pressure. 115 4.3 Results and discussion 4.3.1 Effect of sample buffer pH Sample buffer pH has a great effect on fluorescent labeling for the cSDS analysis of monoclonal antibody because the derivatization rate is highly dependent on the acid-base properties of the target sites [51, 53]. It was necessary to study the effect of sample buffer pH on reduced and non-reduced mAb without fluorescent labeling. In addition, from the size exclusion HPLC analysis, the area percentage (A%) for intact IgG analyzed under native conditions (no sample treatment) was 98.5%, and the largest impurity was 0.8%, while the A% of the intact IgG for non-reduced mAb obtained from the cSDS analysis using the Beckman sample buffer (pH 9.0) was only 96.4% and the largest impurity observed in the cSDS analysis was 2.3% (Table 4.1). The disagreement on the results from these two orthogonal methods indicates that the impurities may be related to cSDS artifacts due to the sample preparation using high pH sample buffer. In order to analyze intact IgG molecule (i.e., unfragmented and unaggregated), it is necessary to block the free thiol (SH) groups of cysteine to prevent the molecules from forming inter-molecular disulfide bonds and to reduce the presence of free light chain and heavy chain fragments produced through the reduction of the existing disulfide bonds by nearby thiol groups of cysteine residues [54]. Disulfide bonds are usually formed from the oxidation of thiol groups: 2 R-SH → R-S-S-R + 2H+ + 2e- (1) Reversible thiol/disulfide exchange reactions occur by the nucleophilic attack of a thiol on one of the two sulfurs of a disulfide [55]: R-S-S-R + R-'SH ⇔ R-'S-S-R + R-SH (2) 116 Table 4.1 Area percentage of IgG and Impurity using sample buffers with different pH and varied ionic strength IgG Peak Area IgG Area% Impurity Peak Area Impurity Area% 16474* 98.47* 140* 0.83* 100 mM Tris-HCl, 1.0%SDS, pH 9.0 (Original Beckman buffer) 51972 96.35 1227 2.27 100 mM Tris-HCl, 1.0%SDS, pH 7.5 (Beckman Buffer with pH adjusted) 17283 98.34 224 1.27 50 mM citrate-phosphate, 1.0%SDS, pH 6.75 26126 98.22 319 1.20 75 mM citrate-phosphate, 1.0%SDS, pH 6.75 12702 98.35 152 1.18 Sample Buffer Size exclusion HPLC* *Courtesy of Centocor R&D 117 Thiol groups may be blocked by alkylation using alkylating reagents such as iodoacetic acid (IAA, pKa 3.12), IAM, or N-ethylmaleimide (NEM). IAM is a widely used reagent for alkylation of cysteine [55]. The alkylation reactions with IAA and IAM can be written as: RCH2-SH + I-CH2-COOH (IAA) → RCH2-S-CH2-COOH + H+ + I- (3) RCH2-SH + I-CH2-CONH2 (IAM) → RCH2-S-CH2-CONH2 + H+ + I- (4) As can be seen from the reaction schemes above, alkylation and disulfide bond formation are favored under basic conditions. The protonated thiol (-SH) is unreactive, i.e., thiols cannot attack disulfide bonds, only thiolates. Hence, thioldisulfide exchange is inhibited at low pH (< 7.0) where the protonated thiol form is favored relative to the deprotonated thiolate form (The pKa of a typical thiol group is roughly 8.3.). For cSDS analysis, the alkylation reactions (3) and (4) are preferable, and disulfide bond or thiol-disulfide exchange reactions (1) and (2) are undesirable. For example, a basic sample buffer condition (pH > 7.0) will favor both alkylation and disulfide bond formation and thiol-disulfide exchange. On the other hand, an acidic sample buffer (pH < 7.0) will prevent disulfide bond formation and thiol-disulfide exchange but may hinder alkylation depending on the reaction kinetics. It was reported that at pH 8.0, the second order rate constant for reaction of a typical alkylation of thiol with IAM was 4.6 M-1s-1[56], while for thiol-disulfide exchange reaction the second order rate was 8600 M-1s-1 [57]. Because of the slower alkylation reaction rate, using a high concentration of alkylating agent does not ensure adequate suppression of the thiol/disulfide exchange [56]. The large 118 difference on reaction kinetics between alkylation and thiol/disulfide rearrangement indicates that an acidic sample buffer may be used without affecting the alkylation reaction. To determine the effect of sample buffer pH, mAb formulated bulk samples were prepared and analyzed using the following buffers: (1) 100 mM Tris-HCl, pH 9.0 (Beckman buffer); (2) 100 mM Tris-HCl, pH 7.5 (Beckman buffer with pH adjusted); (3) 50 mM citrate-phosphate, pH 6.75; (4) 75 mM citrate-phosphate, pH 6.75. The samples were alkylated using 10 µL IAM and incubated at 65 °C for 2 minutes. The results are shown in Table 4.1. By decreasing the sample buffer pH from 9.0 to 7.5, the area percentage (A%) of IgG was increased from 96.4% to 98.3%. It was observed that the peak areas varied when using different buffer solutions. This was due to the difference in conductivity of each sample buffer. For electrokinetic injection, the quantity injected, Qinj, is given by [58]: ⎛ V ⎞⎛ k Qinj = μ app ⎜ ⎟⎜⎜ b ⎝ L ⎠⎝ k a ⎞ 2 ⎟⎟tπr C ⎠ where μapp is the apparent mobility of analyte, V is the voltage, L is the total capillary length, r is the capillary radius, C is the sample concentration, kb is the conductivity of the running buffer, and ka is the conductivity of the sample solution. The ions injected into a capillary are inversely proportional to the conductivity of the sample solution when the running buffer remains the same. To confirm the pH effect on purity, more citrate-phosphate buffers were prepared, and the conductivity was maintained at the same level by adjustment with 1 M sodium chloride. When the pH was decreased from 8.0 to 6.5, the A% increased 119 about 0.4%. Further lowering the pH from 6.5 to 5.5, the A% of IgG did not change significantly (Table 4.2). Based on the experimental data, the sample buffer with pH 6.5 was chosen for the future experiments. Under pH 6.5, over 98% of the thiol (pKa ~ 8.3) groups remain protonated, which will prevent disulfide bond formation effectively. The effect of sample buffer pH on cSDS separation of non-reduced mAb is shown in Figure 4.2. 4.3.2 Alkylation condition Common alkylating agents are IAM, IAA, or NEM. The choice of reagent is governed by applications. Although NEM has been reported to have greater reactivity than that of IAM and IAA [56], equivalent results were obtained between NEM and IAM in this study. However, IAA produced more fragments than IAM. The alkylation conditions with IAM were then further examined by incubating mAb at 65°C for 2 minutes using various volumes of 0.25 M IAM. It was found that the MAB1 purity increased as the volume of 0.25 M IAM increased from 0 µL to 10 µL, which confirmed that blocking thiol groups by alkylation was necessary. Further increases in the volume of 0.25 M IAM did not change the mAb purity. Reproducible results for measurements of purity were obtained from duplicate sample preparations. Based on these results, 10 µL of 0.25 M IAM was a choice of alkylation condition for this application (see Table 4.3). 4.3.3 Incubation temperature and time Sample incubation temperature and time were evaluated under reduced and nonreduced conditions. Under reduced conditions, samples were incubated at 65 °C, 120 Table 4.2 Area percentage of IgG and Impurity using sample buffers with different pH with the same conductivity Sample Buffer 25 mM citrate-phosphate, 1.0%SDS, pH 5.5 25 mM citrate-phosphate, 1.0%SDS, pH 6.0 25 mM citrate-phosphate, 1.0%SDS, pH 6.5 25 mM citrate-phosphate, 1.0%SDS, pH 7.0 25 mM citrate-phosphate, 1.0%SDS, pH 8.0 IgG Peak Area IgG Area% Impurity Peak Area Impurity Area% 40638 98.39 408 1.00 49388 98.28 521 1.04 49483 98.30 512 1.02 52678 97.91 688 1.28 52923 97.91 687 1.27 121 3 0.10 Absorbance at 210 nm 0.08 0.06 1 2 A 0.04 0.02 B 0.00 -0.02 0 5 10 15 20 25 30 35 Minutes Figure 4.2 Effect of sample buffer pH on cSDS separation of non-reduced mAb. Peak identification: No. 1: internal standard with molecular weight of 10,000 Dalton; No. 2: largest impurity peak; No. 3: mAb (IgG). Peaks earlier than No.1 were from sample buffer blank. Other impurity peaks were not labeled but integrated for total peak areas. A: 25 mM citrate-phosphate sample buffer at pH 6.5. Relative area (%) of IgG (peak No.3) was 98.3% and relative area of impurity (peak No. 2) was 1.0%; B: Original Beckman sample buffer (100 mM Tris-HCl, 1.0% SDS, pH 9.0). Relative area (%) of IgG (peak No.3) was 96.4% and relative area of impurity (peak No. 2) was 2.3%. Separation conditions: 30 cm x 50 µm bare silica, electrokinetic injection (-5 kV for 15 s), separation voltage: -15 kV for 35 minutes. 122 Table 4.3 Optimization of alkylating agent (IAM) concentration 0 Purity (%) (n=2) 98.04 Average Peak Area of mAb (n = 2) 38529 5 99.06 38731 10 99.23 39231 15 99.28 40001 20 99.28 38691 0.25 M IAM (μL) 123 70°C, and 75°C for 2 minutes and 5 minutes. Under non-reduced conditions, samples were incubated at 60 °C, 65 °C, 70 °C, and 75 °C for 2 minutes and 5 minutes. Each sample was analyzed in duplicate and the average results were shown in Table 4.4. The results showed that incubation at 65 °C for 5 minutes resulted in high purity with little fragmentation for reduced samples. For non-reduced samples, incubation at 65 °C for 2 minutes and 5 minutes yielded comparable results based on the t-test analysis (tcalculated = 0.9, while ttabulated, 95% confidence = 2.6)[59]. Therefore, 65 °C for 5 minutes was chosen as an incubation condition for both reduced and non-reduced samples. 4.3.4 Reduction conditions Reduction conditions were studied with 2-mecaptoethanol (2-ME) as reducing agent. mAb FB was reduced using 10 µL of 2-ME at various concentrations diluted in water. The samples were incubated at 65 °C for 5 minutes. As shown in Table 4.5, adequate reduction was obtained using 10 µL of 5-fold diluted 2-ME, which is equivalent to 2 µL of pure 2-ME. 4.3.5 Characterization of the aglycosylated heavy chain (AGHC) Aglycosylation (none glycosylated) in heavy chain has been previously observed during the analysis of monoclonal antibodies under reduced conditions [60]. Although mAb is a glycoprotein and the aglycosylated heavy chain (AGHC) is considered to be part of the product, the amounts of AGHC need to be controlled to ensure product consistency. The AGHC peak appeared at approximately 56,500 Daltons and migrated earlier than the heavy chain. During the method development 124 Table 4.4 Comparison of mAb purity under different incubation conditions for reduced and non-reduced samples. NA: Not Available Temperature (°C) Time (min) A% of IgG HC1 Peak Area LC2 Peak Area Purity (Reduced) (%) Ratio of Peak Area of HC/LC 2 5 2 5 2 5 2 5 98.76 98.59 98.77 98.54 98.41 98.20 98.50 98.19 NA NA 32581 30087 24589 30739 31342 32245 NA NA 14071 13105 12758 13534 13926 14042 NA NA 97.64 98.54 83.35 96.03 95.19 98.38 NA NA 2.32 2.30 1.93 2.27 2.25 2.30 60 65 70 75 1 2 HC: Heavy Chain LC: Light Chain 125 Table 4.5 Effect of reduction conditions on the analysis of reduced mAb 1 2-ME dilution Purity (%) (n = 2) 1:40 1:30 1:25 1:20 1:10 1:5 93.56 96.58 98.06 98.75 99.24 99.48 HC: Heavy Chain; LC: Light Chain Ratio of Peak Area of HC/LC1 (n = 2) 2.15 2.19 2.23 2.20 2.19 2.18 126 of cSDS assay for mAb, a peak prior to the heavy chain was observed in the electropherograms of reduced mAb research reference standard samples. This peak was characterized to be an AGHC peak using the experiments described below. Reduced mAb heavy chain contains a majority of glycoproteins. By using deglycosylation agent, some of the oligosaccharides can be removed from the heavy chain. As a result, the amount of deglycosylated heavy chain (AGHC) will increase. In this experiment, Glyko enzyme Peptide N-Glycanase (PNGase F) was used as a deglycosylation agent to remove oligosaccharides from glycoproteins. This PNGase F is a specific enzyme that cleaves N-linked glycans from glycoprotein. A PNGase F treated sample was prepared by adding 5 µL of 5 U/mL PNGase F to 100 µL of reduced sample followed by incubation at 37 ºC overnight. Upon completion of the incubation, a spiked sample was prepared by adding 10 µL, 15 µL, and 20 µL of the PNGase F treated sample to each non-treated sample. The PNGase treated sample was analyzed along with non-treated and spiked samples. The recovery data and migration time data confirmed that the peak that migrated prior to the heavy chain was from AGHC (see Figure 4.3 and Table 4.6). 4.3.6 Summary of optimized parameters of the cSDS method 127 0.16 3 0.14 Abso rba nce a t 2 2 0 nm 0.12 0.10 2 0.08 1 A 0.06 B 0.04 0.02 0.00 -0.02 12 13 14 15 16 17 18 19 20 21 22 23 Minutes Figure 4.3 PNGase F treated reduced mAb vs. non-treated reduced mAb 1: light chain; 2: Aglycosylated heavy chain; 3: heavy chain A: reduced mAb not being treated by PNGase F; B: reduced mAb treated by PNGase F. Separation conditions: 30 cm x 50 µm bare silica, electrokinetic injection (-5 kV for 15 s), applied separation voltage: -15 kV for 35 minutes, buffer: 25 mM citratephosphate, 1.0% SDS, pH 6.5. 24 128 Table 4.6 Spike recovery of PNGase F treated samples NonTreated_1 NonTreated_2 PNGase Treated_1 PNGase Treated_2 Spike 10_1* Spike 10_2 Spike 15_1* Spike 15_2 Spike 20_1* Spike 20_2 1 HC1 Area HC A%2 AGHC3 Area AGHC% Theoretical (A%) Recovery (%) 32922 91.69 2985 8.31 NA NA 32424 91.72 2926 8.28 NA NA 13398 42.09 18433 57.91 NA NA 11758 41.38 16656 58.62 NA NA 30434 29379 24578 28039 27887 27900 86.84 86.66 84.47 84.39 81.95 81.97 4614 4523 4517 5187 6144 6137 13.16 13.34 15.53 15.61 18.05 18.03 14.12 14.12 17.03 17.03 19.95 19.95 93.2 94.5 91.1 91.6 90.5 90.4 HC: Heavy Chain A%: Area% 3 AGHC: Aglycosylated Heavy Chain *Spike 10, Spike 15, and Spike 20 are spike levels of 10%, 15%, and 20% of AGHC, respectively. Each spike level was prepared in duplicated. 2 129 The optimized conditions for mAb purity analysis using the cSDS method are summarized in Table 4.7. Figure 4.4 is a typical cSDS electropherogram for system suitability. 4.4 Method validation The optimized method was validated for specificity, accuracy, precision, limit of quantitation (LOQ), linearity and range, and sample stability. System suitability was run prior to the samples in each sequence. 4.4.1 Specificity Specificity of the test method for mAb was demonstrated through matrix interference of mAb formulation buffer. Reduced and non reduced mAb FB, mAb formulation buffer, and water samples were prepared and analyzed. No detectable peaks were found in the formulation buffer and water, indicating that this test method has no interference with the sample matrix. Figures 4.5-4.6 are the electropherograms of mAb FB, mAb formulation buffer, and water under nonreduced and reduced conditions, respectively. The matrix effect on peak area and relative migration time (RMT) was also studied. The RMT was calculated against the internal standard peak. A mAb FB sample was diluted in water and formulation buffer and analyzed under reduced and nonreduced conditions. As shown in Tables 4.8 and 4.9, the matrix had no effect on peak area, RMT, and purity for both reduced and non-reduced conditions. 130 Table 4.7 Summary of optimized method parameters Non-reduced Reduced mAb sample (10 mg/mL) 25 μL 25 μL Internal standard (1 mg/mL) 10 μL 10 μL 0.25 M IAM 10 μL 2-ME (1:5 diluted) 10 μL SDS sample buffer: 25 mM citrate-phosphate, 1.0% SDS, pH 6.5 55 μL 55 μL 65°C for 5 min 65°C for 5 min - 5 kV for 15 s - 5 kV for 15 s Incubation temperature and time Injection 131 0.03 A bs o r ba nc e a t 2 2 0 nm 4 2 0.02 5 3 1 0.01 0.00 0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 Minutes Figure 4.4 Typical electropherogram of system suitability sample. 1.internal reference standard (10 kDa); 2. carbonic anyhydrase (31 kDa); 3. bovine serum albumin (66 kDa); 4. β-galactosidase (116 kDa); 5. mAb RRS (148 kDa) Separation conditions as in Figure 4.3. 35.0 132 0.10 3 A b so rb a n ce a t 2 2 0 n m 0.08 1 0.06 A 0.04 B 0.02 C 0.00 0.0 2.5 5.0 2 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 Minutes Figure 4.5 Matrix effect of non-reduced mAb. A: water blank; B: formulation buffer; C: mAb sample. Peak identification 1: internal standard; 2: impurity; 3: mAb (IgG). Other peaks prior to 1 are from the sample buffer. Separation conditions as in Figure 4.3. 133 3 A b so r b a n c e a t 2 2 0 n m 0.15 0.10 2 1 A 0.05 B C 0.00 0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 Minutes Figure 4.6 Matrix effect of reduced mAb. A: water blank; B: formulation buffer; C: mAb sample. Peak identification 1: internal standard; 2: light chain; 3: heavy chain. Separation conditions as in Figure 4.3. 134 Table 4.8 Matrix effect study of non-reduced mAb IgG Diluent Purified water mAb formulation buffer Peak area RMT1 Diff% in RMT IgG% Diff% in IgG% 2.099 Control 98.36 Control 45313 2.095 0.1 98.20 0.2 45552 Table 4.9 Matrix effect study of reduced mAb LC2 Diluent Purified water mAb formulation buffer 1 RMT Diff% in RMT 1.223 Control 1.223 0.0 HC3 Peak area 1438 6 1394 1 RMT Diff% in RMT 1.532 Control 1.533 0.1 Purity Peak area 3365 2 3266 5 HC/LC Ratio Purity (%) Diff% in Purity 99.03 Control 2.3 99.19 0.2 2.3 RMT: Relative migration time (analyte migration time / internal standard migration time) 2 LC: Light chain 3 HC: Heavy chain 135 4.4.2 Accuracy The accuracy of an analytical procedure expresses the closeness of agreement between the “true” value, which is accepted either as a conventional true value or an accepted reference value and the value found [61]. Accuracy of mAb purity was evaluated by measuring peak areas of IgG at its concentrations of 0.25-3.0 mg/mL, which correspond to 10-120% of nominal concentration (2.5 mg/mL). Appropriate dilutions were made in water from a mAb (50 mg/mL) sample. Reduced and nonreduced samples each were prepared and analyzed in triplicate. Table 4.10 and Table 4.11 showed peak areas of IgG and heavy chain and light chain under nonreduced and reduced conditions, respectively. Accuracy was determined as follows. For non-reduced sample, the IgG purity (%) from each sample concentration was compared to that from the nominal sample concentration of 2.5 mg/mL. For reduced sample, the purity (%) of HC and LC from each sample concentration was compared to that from the nominal sample concentration of 2.5 mg/mL. Accuracy was expressed as error% and calculated according to the formula: Error (%) =100 x (Measured purity – theoretical purity) / theoretical purity at 2.5 mg/mL Accuracy results for mAb samples are shown in Tables 4.10 and 4.11. It was observed that accuracy of purity was excellent at all concentrations tested. 4.4.3 Precision (repeatability and intermediate precision) 136 Table 4.10 Accuracy of mAb purity under non-reduced conditions % Normal Concentration 20 40 80 100 120 Theoretical Concentration (mg/mL) 0.50 1.0 2.0 2.5 3.0 Injection # IgG Peak Area 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 7339 7279 6782 7133 4.3 14280 14983 14362 14542 2.6 30389 30350 29455 30065 1.8 36955 35540 35616 Average 36037 RSD (%) 1 2 3 Average RSD (%) 2.2 41122 36907 41652 39894 6.5 IgG (%) Relative Error (%) 97.57 97.93 98.28 -0.23 0.14 0.50 0.4 97.98 97.99 97.71 0.19 0.20 -0.09 0.2 97.79 97.92 98.02 0.00 0.13 0.23 0.1 97.74 97.93 97.71 97.79 (Theoretical) 0.1 97.98 97.82 98.12 NA NA NA NA 0.19 0.03 0.33 137 Table 4.11 Accuracy data for mAb purity under reduced conditions % Normal Injection 10 20 50 80 100 120 Theoretical Concentration Injection # (mg/mL) 0.25 0.50 1.25 2.00 2.50 3.00 *missing injection NA: Not Applicable LC Peak Area HC Peak Area Purity (%) HC:LC Ratio Relative Error (%) 1 1529 3481 100.0 2.28 0.51 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 1498 1233 1420 11.5 2348 2339 2327 2338 0.5 3408 2778 3222 12.0 5339 5385 5305 5343 0.8 100.0 100.0 2.28 2.25 0.51 0.51 99.76 99.78 100.0 2.27 2.30 2.28 0.26 0.28 0.51 7184 6967 7076 NA 10914 10856 16974 16459 16717 NA 25270 25094 * 99.54 100.0 99.80 2.36 2.36 2.36 0.04 0.51 99.50 99.51 * 2.32 2.31 0.00 0.01 10885 NA 13323 13315 13195 25182 NA 30374 30361 30098 2.28 2.28 2.28 NA NA NA Average 13278 30278 99.54 99.43 99.52 99.50 (Theoretic al) RSD (%) 1 2 3 Average RSD (%) 0.5 15868 15555 15300 15574 1.8 0.5 35899 35154 34707 35253 1.7 99.54 99.44 99.62 2.26 2.26 2.27 0.04 -0.06 0.12 138 Repeatability expresses the precision of the procedure under the same operating conditions over a short interval of time. Repeatability was demonstrated by preparing six samples in duplicate from the same lot of mAb FB under both nonreduced and reduced conditions. Relative standard deviation (RSD, expressed as percentage) was calculated on the average values (n=6). For non-reduced samples, repeatability was calculated on molecular mass, peak area, and IgG purity. For reduced samples, the RSD was calculated on molecular mass (HC and LC), peak area (HC and LC), purity, and the HC/LC ratio. The repeatability data under nonreduced conditions are presented in Table 4.12. The RSD of molecular masses, peak areas, and IgG purities were 1.2 %, 4.6%, and 0.1%, respectively (Day 1). The repeatability data for reduced conditions are presented in Table 4.13. The RSD of the molecular masses for the LC and HC were 0.3% and 0.4%, respectively. The RSD of peak areas for the LC and HC were 1.4% and 1.0%, respectively. The RSD of purity (%) was 0.3%, and the RSD of HC/LC ratio was 0.5% (Day 1). Intermediate precision was determined by performing the repeatability study on a different day. Results from both days were used to determine the intermediate precision. For non-reduced sample, the RSD (n=12) of molecular masses, peak areas, and IgG purities were 1.4%, 9.7%, and 0.1%, respectively. For reduced sample, the RSD (n=12) of molecular mass, peak areas, purities, and HC/LC ratios were 0.5% (LC) and 1.0 (HC), 3.0% (LC) and 2.7% (HC), 0.2%, and 0.5%, respectively. Intermediate precision data are shown in Tables 4.12 and 4.13. 4.4.4 Limit of quantitation (LOQ) 139 Table 4.12 Repeatability and intermediate precision data for non-reduced mAb cSDS assay Replicate MW1 (kDa) IgG Peak Area IgG (%) 1 154.8 46964 97.87 2 152.9 48090 97.96 3 153.2 46370 98.03 4 150.8 48583 97.77 5 151.5 44479 97.94 6 148.7 50875 97.96 152.0 47560 97.92 1.4 4.6 0.1 1 154.6 52095 97.95 2 152.6 52437 97.88 3 152.0 48281 97.77 4 155.1 36113 97.56 5 150.5 46124 97.78 6 148.6 53699 97.80 152.2 48125 97.79 1.6 13.6 0.1 153.9 47843 97.86 1.4 9.7 0.1 Day 1 Average (n=6) RSD (n=6) (%) Day 2 Average (n=6) RSD (n=6) (%) Intermediate Precision (Two Days) 1 Average (n=12) RSD (n=12) (%) MW: Molecular weight 140 Table 4.13 Repeatability and intermediate precision for reduced mAb cSDS assay LC1 Purity (%) HC/LC 36489 98.96 2.31 61.9 36670 98.94 2.30 15961 61.7 36896 99.02 2.31 26.3 16066 61.5 37045 99.11 2.31 5 26.3 15436 61.4 36025 99.82 2.33 6 26.2 15890 61.1 36547 99.11 2.30 26.3 15847 61.6 36612 99.16 2.31 0.3 1.4 0.4 1.0 0.3 0.5 1 26.3 17449 61.1 40032 99.21 2.29 2 26.2 16357 61.0 37605 99.13 2.30 3 26.2 16431 60.7 37557 99.12 2.29 4 26.1 16390 60.5 37559 99.27 2.29 5 26.0 16057 60.2 36966 99.16 2.30 6 26.0 16194 60.1 37331 99.13 2.31 26.1 16480 60.6 37842 99.17 2.30 0.4 3.0 0.7 2.9 0.1 0.3 26.2 16163 61.1 37227 99.17 2.30 0.5 3.0 1.0 2.7 0.2 0.5 Replicate Day 1 MW (kDa) LC Peak Area MW (kDa) HC Peak Area 1 26.3 15807 61.7 2 26.4 15919 3 26.4 4 Average (n=6) RSD (n=6) (%) Day 2 Intermediate Precision (Two Days) 1 Average (n=6) RSD (n=6) (%) Average (n=12) %RSD (n=12) LC: Light chain MW: Molecular weight 3 HC: Heavy Chain 2 HC3 2 141 The LOQ of the assay was obtained by measuring the diluted mAb as a surrogate for impurity. A mAb (50 mg/mL) sample was diluted 5-fold to obtain the stock concentration of 10 mg/mL. Further dilutions were made to obtain the concentrations from 0.01 mg/mL to 0.5 mg/mL, corresponding to 0.1% to 5% w/w of the nominal sample concentration of 10 mg/mL. Reduced and non-reduced samples each were prepared in triplicate and analyzed according to the optimized conditions. Table 4.14 lists the IgG peak areas at various concentrations for nonreduced samples, and its linear regression data. The relationship between peak area and theoretical protein concentration was found to be linear, with coefficient of determination (r2) of 0.9969 for non-reduced mAb (n=18). Table 4.15 lists the heavy chain and light chain peak areas at various concentrations for reduced samples, and their linear regression data. The relationship between peak area and protein concentration was found to be linear (n=18), with coefficient of determination (r2) of 0.9959 for reduced light chain and 0.9998 for reduced heavy chain. The observed concentrations of non-reduced IgG (Table 4.14), reduced HC and LC (Table 4.15) were calculated from their regression plots. Accuracy was expressed as relative error (%) and calculated according to the formula: Relative error (%) = 100 x (Measured purity – theoretical purity) / theoretical purity at 2.5 mg/mL The HC and LC theoretical concentrations were based on the ratio of HC/LC = 2.3. The LOQ was determined to be 0.2% of the nominal concentration for both nonreduced and reduced conditions. The LOQ value was based on the acceptable precision and accuracy data as presented in Tables 4.14 and 4.15. 142 Table 4.14 LOQ data for non-reduced mAb cSDS assay % of Nominal IgG Theoretical Conc. Conc. (mg/mL) 0.10 0.00252 0.20 0.0504 0.40 0.0108 1.00 0.0252 2.00 0.0504 5.00 0.1250 Sample 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 Average Difference% 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) IgG Peak Area Measured IgG Conc. (mg/mL) 22 35 28 28 23.0 58 68 68 65 8.9 122 156 163 147 14.9 408 partial injection 397 403 1.5 797 841 840 826 3.0 0.0023 0.0031 0.0027 0.0027 14.3 0.0045 0.0051 0.0051 0.0049 7.1 0.0083 0.0103 0.0107 0.0098 13.4 0.0253 1985 2050 2207 2081 0.1192 0.1231 0.1325 0.1249 5.5 5.4 0.0247 0.0250 1.2 0.0485 0.0511 0.0510 0.0502 3.0 Relative Error (%) 8.35 -2.55 -2.24 -0.03 0.43 -0.05 143 Table 4.15 LOQ data for reduced mAb cSDS assay % of Nominal Conc. 0.1 0.2 HC Theo. Conc. (mg/mL) 0.0017 0.0035 0.4 0.0070 1.0 0.0174 2.0 0.0348 5.0 0.0871 Inj. # 1 2 3 Average RSD (%) 1 2 3 Average Differenc e% 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) 1 2 3 Average RSD (%) HC Measured Conc. (mg/mL) NA NA NA NA NA 0.0039 HC Peak Area ND ND ND NA NA 58 HC Relative Error (%) NA LC Theo. Conc. (mg/mL) 0.0008 LC Measured Conc. (mg/mL) LC Peak Area LC Relative Error (%) ND ND ND 29 * 0.0014 * 62 60 0.0041 0.0040 31 30 0.0015 0.0014 6.7 4.7 6.7 6.6 126 127 128 127 0.8 342 346 338 342 1.2 703 701 701 702 0.2 1830 1811 1842 1828 0.9 0.0071 0.0071 0.0072 0.0071 0.9 0.0173 63 68 72 68 6.7 169 173 150 164 7.5 319 328 323 323 1.4 832 810 810 817 1.6 0.0029 0.0032 0.0034 0.0032 6.6 0.0079 0.0080 0.0070 0.0076 7.5 0.0148 0.0152 0.0150 0.0150 1.4 0.0386 0.0376 0.0376 0.0379 1.6 14.21 0.0015 2.45 0.0030 0.0171 0.0172 0.8 0.0343 -1.36 0.0076 0.0342 0.0343 0.2 0.0875 0.0866 0.0880 0.0874 0.8 -1.68 0.0152 0.28 0.0379 -6.96 4.16 0.63 -0.92 0.11 144 4.4.5 Linearity and range Linearity was examined for the purity of mAb and its impurities. Linearity for mAb purity was evaluated using the data from the accuracy study. The linear regression analysis was performed using the peak areas of non-reduced IgG, reduced HC, and reduced LC vs. corresponding protein concentrations. The assay was found to be linear for determining mAb purity in the range of 10% to 120% of the nominal sample concentration of 2.5 mg/mL. Table 4.16 summarizes the linear regression equations for mAb purity. Linearity for impurities was evaluated using the data from the LOQ determination. mAb was employed as a surrogate impurity to assess the linearity. The linear regression analysis was performed using the peak areas of non-reduced IgG, reduced HC, and reduced LC vs. corresponding protein concentrations. The assay was found to be linear for determining impurities in the range of 0.1% to 5% of the nominal sample concentration of 2.5 mg/mL. Table 4.16 summarizes the linear regression equations for the impurity determination. The range for the cSDS assay was verified using the data from accuracy and LOQ study. In addition to the linearity data, accuracy and precision data were used to determine the range. For mAb purity determination, within the range of 10-120% of the nominal sample concentration, the accuracy was 100.1-100.2% for non-reduced samples and 100.0%-100.5% for reduced samples, and the precision was 0.120.36% for non-reduced samples and 0.5-12.0% for reduced samples. For impurity determination, within the range of 0.1-5.0% of the nominal sample concentration, the accuracy was 97-108% for non-reduced samples and 93-114% for reduced 145 Table 4.16 Linear regression equations for mAb cSDS assay mAb Purity mAb Impurity Description Reduced HC Reduced LC Non-Reduced IgG Reduced HC Reduced LC Non-Reduced IgG *y: peak area; x: protein concentration r2 0.9951 0.9971 0.9939 0.9998 0.9959 0.9969 Regression Equation* y = 11927x + 308 y = 5259x + 60 y = 12996x + 3139 y = 21199x -24 y = 21565x – 0.4 y = 16791x - 17 146 samples, and the precision was 1.2-14.3% for non-reduced samples and 0.8-7.5% for reduced samples. 4.4.6 Sample stability Sample stability was studied under two conditions: after three freeze-thaw cycles and storage of at 2-8 °C. Three aliquots of a mAb sample were initially thawed at 37 °C and one aliquot was tested. The remaining aliquots were frozen at -70 °C for 24 hours and thawed at 37 °C for two more cycles. For each cycle, the sample was prepared and tested under reduced and non-reduced conditions. The results of the initial thawed sample are used as a control. Data from the reduced sample for the third cycle was not available due to instrument pressure failure. The results demonstrated that mAb was stable after three freeze-thaw cycles under non-reduced conditions. Under reduced conditions, the mAb was stable after two freeze-thaw cycles. Prepared sample stability at 2-8 °C was studied on mAb sample. Large volumes of mAb sample were prepared under reduced and non-reduced conditions and stored at 2-8 °C for a period of time. The samples were tested at fresh, and after 48 hours of storage. The results demonstrated that prepared mAb sample may be analyzed after 48 hours of storage at 2-8 °C (see Table 4.18). 4.5 Concluding remarks This study optimized the cSDS assay for the analysis of mAb drug substance under reduced and non-reduced conditions. Some of the sample preparation parameters including sample buffer pH, incubation temperature and duration, alkylation conditions with iodoacetamide (IAM), and reduction conditions with 2-ME 147 Table 4.17 Stability data for three freeze and thaw cycles of mAb RRS Reduced Conditions F/T Cycle 1 2 3* LC MW (kDa) 26.4 26.5 N/A Diff.% N/A 0.4 N/A LC Peak Area 14386 14856 N/A Diff.% N/A 3.3 N/A HC MW (kDa) 61.9 62 N/A N/A 0.2 N/A HC Peak Area 33652 34802 N/A Diff.% Diff.% Purity (%) Diff.% N/A 3.4 N/A 99.03 98.87 N/A N/A 0.2 N/A New Peak ≥ 0.10% None None N/A Non-reduced Conditions F/T Cycle 1 2 3 IgG MW (kDa) 154.1 151.1 154.6 Diff.% IgG Peak Area Diff.% IgG% Diff.% N/A 1.9 2.3 45313 44506 45103 N/A 1.8 1.3 98.36 98.65 98.64 N/A 0.3 0.0 *Data not available due to missing injections New Peak≥ 0.10% None None None 148 Table 4.18 Stability data of prepared mAb sample at 2-8° C Reduced conditions Sample LC1 MW2 (kDa) Diff.% in LC MW HC3 MW (kDa) Diff.% in HC MW Purity (%) Diff.% in Purity New peak ≥ 0.10% Fresh 26.0 NA 60 NA 99.13 NA None After 48 hours 25.9 0.4 59.9 0.2 99.13 0.0 None Non-reduced Conditions 1 Sample IgG MW (kDa) Diff.% in MW IgG% Diff.% in IgG% New peak ≥ 0.20% Fresh 148.7 NA 97.96 NA None After 48 hours 148.3 -0.3 97.99 0.0 None LC: Light chain MW: Molecular weight 3 HC: Heavy chain 2 149 were investigated. It was observed that the sample buffer at slight acidic conditions (pH 5.5-6.5) greatly decreased thermally induced fragmentation of non-reduced mAb. As such, a citrate-phosphate buffer at pH 6.5 was used for sample preparation to replace the original Beckman sample buffer (pH 9.0). The optimal sample preparation conditions were established and the method was qualified for potential QC release. Although the cSDS technique was developed using mAb as a model compound, it applies to all types of IgG molecules. However, some of the alkylation conditions (amounts of IAM) and reduction conditions (incubation temperature and duration) may require minor optimization due to the differences in formulation buffer compositions. 150 4.6 List of references: 1. Lehninger, A. L.; Nelson, D. L.;Cox, M. M. Lehninger principles of biochemistry. 5th ed.; W.H. Freeman: New York, 2008. 2. 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Handbook of capillary and microchip electrophoresis and associated microtechniques. 3rd ed.; CRC Press: Boca Raton, 2008. 156 59. Harris, D. C. Quantitative chemical analysis. 7th ed.; W.H. Freeman and Co.: New York, NY, 2007. 60. Rustandi, R. R.; Washabaugh, M. W.;Wang, Y. Applications of CE SDS gel in development of biopharmaceutical antibody-based products. Electrophoresis 2008, 29, 3612-20. 61. Branch, S. K. Guidelines from the International Conference on Harmonisation (ICH). J. Pharm. Biomed. Anal. 2005, 38, 798-805. 157 Chapter 5: Optimization of injection length into a capillary for detection sensitivity enhancement in micellar electrokinetic chromatography 5.1 Introduction Micellar electrokinetic chromatography (MEKC) has emerged as a versatile and powerful technique for the separation of mixtures of charged and neutral analytes that cannot be separated by capillary zone electrophoresis (CZE) [1-4]. In MEKC, the running buffer contains micelles, i.e., a solution of surfactant at a concentration higher than the critical micelle concentration [3]. The separation mechanism of MEKC is based upon differences in analyte partitioning between the aqueous phase and the micellar phase (pseudostationary phase) and for charged analytes, differences in electrophoretic mobility [5]. Like CZE, MEKC is one mode of capillary electrophoresis (CE). Many advantages of CE over other separation techniques include high efficiency, short analysis time, and low sample consumption. However, sensitivity in CE is often insufficient for trace levels of analytes due to limited injection volume and short optical path length of photometric detectors in CE [6]. Many on-line sensitivity enhancement techniques that concentrate analytes inside the capillary prior to separation and detection have been reported [7-19]. Among these techniques, sample stacking and sweeping are by far the most widely used methods in MEKC [20]. Stacking in MEKC is an online sample concentration technique where analytes cross a boundary separating regions of the high electric field (sample zone) and the low electric field (BGE zone). Sweeping is described as a process of picking and accumulating of analytes, which occurs due to partitioning or interactions of analytes with pseudostationary phase when voltage is applied [20]. Figures 5.1 and 5.2 show the basis of stacking 158 Figure 5.1 Basis of stacking in CZE using cation as an example. The region containing sample ions is a low conductivity solution, while the background region is a high conductivity solution. Upon application of voltage, the low conductivity region will experience a high electric field compared to the high conductivity background region. Sample ions then move faster in the low conductivity region than in the higher conductivity region resulting in the reduction of sample zone or higher sample concentration. [21] 159 Figure 5.2 Sweeping in a homogenous electric field in MEKC using a negatively charged micelle as pseudostationary phase (PSP) and a negligible EOF environment. (A) A longer than a typical injection of sample zone prepared in a matrix having a conductivity similar to micellar background electrolyte (BGE). (B) Upon application of a negative voltage, the BGE enters the sample zone and sweeps (concentrates) the analyte molecules. (C) The final swept zone is formed when the incoming BGE (from the anode reservoir) overtakes the more distant boundary of the sample zone. [22] 160 and sweeping in CE and MEKC, respectively [21, 12, 22]. The basic condition for sweeping in MEKC is a pseudostationary phase in separation buffer (background electrolyte, BGE) and a sample matrix free of the pseudostationary phase [20]. Since its original introduction by Quirino and Terabe in 1998, sweeping has been widely used because it provides higher concentration efficiency than stacking [12, 23]. Moreover, substantial improvements have been made on sweeping in recent years with over 5000-fold sensitivity enhancement [12]. One of the approaches is using modified micelles [24]. Monton et al. studied sweeping using mixed micelles of sodium dodecyl sulfate (SDS)-SB-12, which increased partitioning of hydrophobic analytes into the core due to large radius of mixed micelles [24]. The mixed micelles also possess lower negative surface charge relative to pure SDS micelles so anionic analytes can be retained because of decreased electrostatic repulsion. As a result, better focusing efficiency was achieved. Another approach was so called “selective exhaustive injection-sweeping”, which combines both stacking and sweeping techniques [25, 11]. Selective exhaustive injection-sweeping has achieved parts per trillion level of detection sensitivity, which is much higher than regular sweeping. However, few applications have been reported. Palmer et al. proposed a high salt sample sweeping technique [26]. By adding salt to sample matrixes (e.g., sodium chloride), the sample matrix conductivity increased 2-3 fold higher than the separation buffer, resulting in effective concentration of analytes. After close examination of this technique by Quirino et 161 al., the focusing effect of sweeping using a matrix with equal or higher conductivity compared to the separation buffer was roughly the same [7]. A methanol assisted sweeping technique was developed by Huang et al. [27]. This methanol plug serves as a micelle destruction zone. When the sweeping-MEKC mode is applied, the analytes become concentrated in the SDS-micelles from the inlet reservoir along the capillary axis. Once these SDS-micelle-analytes enter the methanol plug, most of the SDS-micelle-analytes are freed since SDS does not form complete micelles in methanol. Thus, the methanol plug becomes a “barrier” that interrupts the micelle-analytes when they pass through the methanol plug. As a result, the injected analytes are further concentrated, leading to a higher separation efficiency. Shih and Lin developed a full-capillary sample stacking/sweeping-MEKC for the separation of naphthalene-2, 3-dicarboxaldehyde-derivatized tryptophan and isoleucine [28]. An at least 400-fold improvement was achieved comparing to the regular sweeping technique. Sweeping requires a larger than normal volume of sample to be introduced into a capillary. In CE, the volume of the sample injected into a capillary must be much smaller than the dispersion generated by the diffusion during the analysis and detection [29]. If band broadening is to be minimized, the injection volume should be no more than about 0.1% of the column volume [30]. The contribution of the injection length to the peak dispersion has been described by Sternberg [31]: 162 σ inj = 2 linj 2 12 where σinj2 is the variance due to the injection and linj is the injection length; the numerical value of 12 assumes that a certain length of the inside of the tube is completely displaced by a plug of the sample solution because the sample solution is very slowly siphoned into the injection end of the tube. Grushka and McCormick studied zone broadening due to sample injection in capillary zone electrophoresis and discovered the relationship between the injection length, linj, and the relative decrease in efficiency [32]: 1 linj = (24DNt ) 2 where D is the analyte diffusion coefficient, N is the acceptable relative decrease (%) in efficiency (usually assumed to be 105), t is the analysis time. From this equation, sample injection volume can be calculated for a particular analyte. For a 100 cm capillary with 50 μm inner diameter, the normal d injection length with acceptable column efficiency is only 0.1 cm, or 0.1% of the capillary length. In sweeping, the length of the sample zone injected (linj) and the length of swept zone (lsweep) have the following relationship [12]: l sweep = linj 1+ k (5.1) where k is the analyte retention factor. Based on this equation, the concentration factor can be achieved by approximately 1+k. In order to obtain the most concentration effect, a large injection volume should be made under acceptable 163 separation efficiency. An increase of injection volume will result in a decrease of separation efficiency due to the increase of lsweep. In this study, the effect of injection length on sweeping in MEKC, particularly its effects on separation efficiency was studied. The relationship between injection length and retention factor was derived and experimentally confirmed. An optimal injection length for a given analyte can be obtained based on a linear curve. 5.2 Materials and methods 5.2.1 Reagents and solutions Reagents of the highest grade were used in the preparation of buffers and solutions. Acetophenone, propiophenone, butyrophenone, and dodecanophenone were from Sigma-Aldrich (St. Louis, MO, USA). Their structures are shown in Figure 5.3. Phosphoric acid (H3PO4), methanol, sodium dodecyl sulfate (SDS), and sodium chloride were provided by J. T. Baker (Phillipsburg, NJ, USA). Sodium hydroxide (NaOH) solutions (1 M and 0.1 M) and hydrochloric acid (0.1 M) were provided by Agilent Technologies (Wilmington, DE, USA). Water with a conductivity value lower than 5 μS/cm was obtained using a Milli-Q water purification system from Millipore (Billerica, MA, USA). The running buffer was prepared by dissolving appropriate amounts of SDS in water and diluting appropriate volumes of H3PO4 to obtain the desired concentration of 50 mM SDS and 50 mM phosphate. The pH was measured to be about 2.0. Sample buffer was prepared by diluting the same volume of H3PO4 in water and the 164 O CH3 (a) O CH3 (b) O CH3 (c) Figure 5.3 Structures of the studied compounds: (a) phenyl methyl ketone (acetophenone); (b) phenyl ethyl ketone (propiophenone); (c) phenyl propyl ketone (butyrophenone) 165 conductivity was adjusted with NaCl to be the same as the running buffer. The above solutions were filtered through a 0.22 μM nylon filter. Individual stock solution of acetophenone, propiophenone, butyrophenone, and dodecanophenone was prepared in methanol. Concentrations of the alkyl phenyl ketone stock solutions were 40 mM. Each stock solution was further diluted 100-fold in sample buffer except for dodecanophenone, which was diluted in running buffer. Mixed stock solution was prepared by combining appropriate portion of each stock solution and diluted in sample buffer. Working solutions were prepared by diluting the mixed stock solution to obtain the concentrations of 20 μM, 40 μM, 100 μM, 200 μM, and 400 μM. 5.2.2 Capillary electrophoresis (CE) The CE experiments were performed on an Agilent 3D-CE instrument equipped with a photo-diode array absorbance detector and ChemStation software from Agilent Technologies (Wilmington, DE, USA). Bare fused-silica capillary columns (72 cm x 50 μm i.d.) were supplied by Agilent Technologies (Wilmington, DE, USA). The detection window was placed at 8.5 cm from the outlet of the capillary. The capillary temperature was maintained at 25 °C for all the experiments. A negative voltage of 25 kV was applied during electrophoretic separations. Samples were injected hydrodynamically at 50 mbar for 5, 10, 25, 50, and 100 seconds for 40 μM, 20 μM, 8 μM, 4μM, and 2 μM working solutions, respectively. Detection was performed at 210 nm absorbance. Data were collected at a sampling rate of 5 Hz. The current was also monitored to ensure that Joule heating was below the upper limit in an Ohm’s law plot. 166 5.2.3 Capillary conditioning New capillaries were conditioned by rinsing with 1 M NaOH for 10 minutes, methanol for 5 minutes, water for 5 minutes, and running buffer for 10 minutes. After the rinse, a voltage of 20 kV was applied to the capillary filled with running buffer for 10 minutes. Between injections, the capillary was rinsed with running buffer for 5 minutes. To ensure reproducibility, at the end of each run (20 injections), the capillary was rinsed with 1 M NaOH for 10 minutes, methanol for 5 minutes, water for 5 minutes, and running buffer for 10 minutes. 5.3 Results and discussion 5.3.1 Injection length vs. retention factor Jandera et al. studied the characteristics of retention in MEKC and observed a linear relationship between the logarithm of the retention factors, k, of analytes and the logarithm of the concentration of micelles in the running buffer, Cmic, which can be described as [33]: log k = a + m log C mic (5.2) where a is the value of log k in the pure aqueous phase and m is the contribution to log k that results when the concentration of micelles is increased. In MEKC, the retention factor is defined as the ratio of total moles of analyte in the pseudostationary phase versus those in the aqueous phase [34]. Chiari et al. first introduced a unique MEKC mode for the separations of neutral isotopic molecules [35], which was later defined as reversed electroosmotic flow MEKC (RF-MEKC) by Janini et al. in their study of separation of several classes of hydrophobic compounds [36]. In RF-MEKC, electroosmotic flow is minimized either by using a 167 very acidic running buffer or coated capillary. A voltage in negative polarity is applied to the inlet (cathode) and anionic micelles such as SDS move to the outlet (anode) at a higher velocity than non-ionic solutes, and solute migration order is reversed and solute migration time is inversely proportional to micelle concentration, in contrast to normal MEKC [36]. The separation mechanism of RFMEKC is the same as normal MEKC, which for neutral compounds is based solely on the differential interactions of the analytes with the micelles. The equation for the retention factor in RF-MEKC can be derived from basic chromatographic theory provided that electroosmotic flow is negligible: k= t mic − t R t mic (5.3) where tR is the retention time of the analyte and tmic is the retention time of the micelle marker. In RF-MEKC, k is replaced by 1/k because the role of micelles changed from pseudostationary phase to mobile phase. Equation (5.2) is written as: log(1 k ) = a + m log C mic (5.4) As shown in Figure 5.2, after the sample is injected into the capillary, upon the application of a negative voltage, the SDS micelles in the running buffer reservoir start moving into the capillary due to the electric field. The micelles behind the sample zone are sweeping the analytes towards the outlet direction. Meanwhile, the micelles in front of the sample zone also start moving towards the detector, thus maintaining a zone that is free of micelles. After the analytes are completely swept, the micelle-free zone, or pseudostationary phase (PSP) vacant zone, has equal 168 length to the original sample zone (linj). Because the conductivity of sample zone is the same as the background electrolyte zone, the sweeping has taken place in a homogenous electric field. The time for the micelles to travel from the trailing edge of the sample zone to the detector is calculated by: t trail = l eff − l inj μE (5.5) The time for the micelles to travel from the leading edge of the PSP vacant zone is calculated by: t lead = l eff − 2linj μE (5.6) From equations (5.5) and (5.6), it is apparent that ttrail > tlead, so the PSP vacant zone will be maintained until it reaches the detector. In the mean time, the micelles will be moving by diffusion from both edges into the PSP vacant zone (Figure 5.4). During the entire separation, two processes are happening: (1) analytes are being swept by the micelles coming from the inlet reservoir; (2) analytes are separated in the environment where the micelle concentration is diluted. These two processes must be considered separately. In the first process, the interaction between the analyte and the micelle must be maximized, so as to increase the concentration efficiency, whereas in the second process the interaction between the two must be optimized to give good resolution or suitable retention factors. 169 Figure 5.4 Separation of swept zone in a diluted pseudo stationary phase (PSP) environment. Explanation is in the text. 170 Ideally, the separation begins after the analytes are fully swept. But actually a small degree of separation is achieved during sweeping because the average position of a highly swept analyte (large analyte-micelle interactions) will be slightly ahead of a lesser swept analyte (smaller analyte-micelle interactions). Due to micelle diffusion, the separation occurs in a diluted micelle environment (diffusion zone). The micelle concentration in the separation zone (CS) is related to the sample injection length, and it may be calculated by: ⎛ l inj C S = dC mic ⎜ ⎜l −l ⎝ eff inj ⎞ ⎟ ⎟ ⎠ (5.7) where d is a dilution factor, which can be measured experimentally. Replacing Cmic with CS, equation (5.4) can be written as: ⎛ linj log(1 k ) = a + m log C mic _ PSP = a + m log dC mic ⎜ ⎜l −l ⎝ eff inj ⎞ ⎟ ⎟ ⎠ (5.8) Where leff is the effective capillary length (inlet to detector) Equation (5.8) can be further written as: ⎛ linj log(1 k ) = [a + m log dC mic ] + m log⎜ ⎜l −l ⎝ eff inj ⎞ ⎟ ⎟ ⎠ (5.9) For a given capillary, leff and Cmic are constant, log (1/k) has a linear relationship ⎛ linj ⎜l −l ⎝ eff inj with log⎜ ⎞ ⎟ , and equation (5.9) can be written as: ⎟ ⎠ ⎛ linj log(1 k ) = A + m log⎜ ⎜l −l ⎝ eff inj ⎞ ⎟ ⎟ ⎠ where A is the intercept and m is the slope from the linear curve. (5.10) 171 To verify this relationship, a series of alkyl phenyl ketone solutions were injected with different injection times. Seven solutions at concentrations of 40 μM, 20 μM, 8 μM, 6.7 μM, 5 μM, 4 μM, and 2 μM were injected in triplicate under the same pressure of 50 milibars for 5 s, 10 s, 25 s, 30 s, 40 s, 50 s, and 100 s, respectively. As such, the total amounts of analytes introduced into the capillary for each injection remained constant. Other experimental conditions were used as described in Quirino’s work [22]. The k values were calculated using decanophenone as a micelle marker. At pH 2.0, the electroosmotic flow is negligible. The length of sample plug was calculated from the equation [37]: linj = ΔP ∗ t ∗ r 2 8ηl total (5.11) where ΔP is the pressure across the capillary, r is the capillary inner radius, t is the time duration when the pressure is applied, η is the viscosity of the sample solution, and ltotal is the total capillary length. The experimental data are summarized in Tables 5.1 and 5.2. The retention factors (1/k) for acetophenone, propiophenone, butyrophenone under non-sweeping conditions were also calculated for comparison purpose. The retention factors under non-swept conditions were higher than those under sweeping conditions, suggesting the dilution of micelles in sweeping. As the sample zone was produced by the hydrodynamic injection, the length of sample zone was dependent on the injection duration. The longer the injection time, the longer the sample plug zone will be. Plots were made using eight data points to show the linear range of log 172 ⎛ linj ⎜l −l ⎝ eff inj (1/k) vs. log⎜ ⎞ ⎟ . As shown in Figure 5.5, when all eight data points were ⎟ ⎠ used to make the plot, corresponding to 5-100 seconds injection time, the ⎛ l inj ⎜l −l ⎝ eff inj correlation coefficient between log (1/k) and log⎜ ⎞ ⎟ was <0.99, meaning a ⎟ ⎠ weaker correlation. When the injection time was at 20-50 seconds, the correlation coefficient for all analytes were >0.99, meaning a linear relationship between log ⎛ linj ⎜l −l ⎝ eff inj (1/k) and log⎜ ⎞ ⎟ (Figure 5.6). ⎟ ⎠ Figure 5.6 indicates that the optimal injection time within a linear range is 50 s. 5.3.2 Injection length vs. efficiency Zone broadening in capillary electrophoresis caused results in low efficiency [38]. Generally speaking, the injection of a larger sample volume results in a decrease in the theoretical plate number (efficiency) if no concentration effect takes place. The decrease of efficiency from injection length is due to diffusion [32]. However, the diffusion does not have a dramatic effect before the analytes are being swept by the micelles because they are at static state. As a result, the peak broadening was suppressed [39]. To evaluate the impact of injection length on efficiency, theoretical plate numbers were plotted against injection time. With increase of injection time/length, the plate number changed differently for different analyte. 173 Table 5.1 Injection time and calculated injection length (n=3) Injection time (s) Injection length (linj) (cm) 5 10 20 25 30 40 50 100 0.241 0.482 0.964 1.205 1.446 1.928 2.41 4.82 ⎛ linj log⎜ ⎜l −l ⎝ eff inj -2.47 -2.17 -1.87 -1.77 -1.69 -1.56 -1.46 -1.14 ⎞ ⎟ ⎟ ⎠ 174 Table 5.2 Migration time and calculated retention factors (n=3) Injection Migration Time (min) Retention Factor (1/k4) Log(1/k) Time (s) AP1 5* 1 14.8 PP2 18.4 BP3 22.1 AP PP BP 2.18 3.05 5.22 AP PP BP 0.338 0.484 0.718 5 14.4 17.8 21.2 2.11 2.86 4.51 0.325 0.457 0.654 10 14.2 17.5 20.8 2.09 2.78 4.19 0.319 0.444 0.622 20 14.1 17.3 20.5 2.07 2.73 4.04 0.315 0.436 0.606 25 14.1 17.3 20.5 2.06 2.72 4.00 0.314 0.434 0.602 30 14.0 17.2 20.4 2.06 2.70 3.93 0.313 0.431 0.594 40 13.9 17.0 20.2 2.04 2.66 3.85 0.310 0.425 0.585 50 13.9 17.0 20.1 2.03 2.64 3.78 0.307 0.421 0.577 100 13.4 16.5 19.5 1.97 2.53 3.51 0.294 0.403 0.545 AP: acetophenone 2 PP: propiophenone 3 BP: butyrophenone 4 Retention factor (k) is calculated using dodecanophenone as a micelle marker (tm = 27.4 min). * Under non-sweeping condition 175 ⎛ l inj ⎜l −l ⎝ eff inj Figure 5.5. Plot of log(1/k) versus log⎜ ⎞ ⎟ with eight data points ⎟ ⎠ corresponding to injection times of 5-100 seconds. 176 ⎛ l inj ⎜l −l ⎝ eff inj Figure 5.6. Plot of log(1/k) versus log⎜ ⎞ ⎟ with five data points ⎟ ⎠ corresponding to injection times of 20-50 seconds. 177 The slower decrease of efficiency was attributed to sweeping process. The loss of the efficiency was due to zone broadening in the MEKC separation process. During the sweeping process, the interaction between analyte and micelle differs among the three analytes. The analyte-micelle interaction is related to the analyte hydrophobicity. Butyrophenone has the most interaction with micelle due to its relatively higher hydrophobicity, which can be swept more efficiently and the longest injection length can be obtained without losing capillary efficiency. On the other hand, acetophenone is less hydrophobic and being swept less effectively and only a shorter injection length can be applied. These predictions were experimentally proved in our study, as shown in Figures 5.6. With injection time of 50 s, acceptable plate numbers are still maintained. Figure 5.7 shows a comparison of a 50 s vs. a 100 s injection. The peak shapes for the 100 s injection are deteriorated significantly comparing to those for the 50 s injection. 5.4 Concluding remarks The injection length for RF-MEKC was studied and an optimal injection length for sweeping was derived theoretically and experimentally confirmed. The experimental data were in good agreement with the theoretical predictions. 178 mAU 10 8 6 A 3 2 1 4 2 0 0 5 10 15 20 25 min 25 min mAU 10 8 6 B 4 2 1 3 2 0 0 5 10 15 20 Figure 5.6 Electropherograms of 50 s injection (A) vs. 100 s injection (B). Analyte identification: (1) acetophenone; (2) propiophenone; (3) butyrophenone. Analytical conditions: 50 mM phosphate, 50 mM sodium dodecyl sulfate, pH 2.0, -25 kV, 210 nm, 20°C, 72 cm x 50 µm capillary . Analyte concentrations: 40 µM (A); 20 µM (B). 179 Figure 5.7 Plots of plate number vs. injection time. Injection time of 35 seconds gives highest plate number for butyrophenone and acceptable plate number for acetophenone. 180 5.5 List of references: 1. Serrano, J. M.;Silva, M. Use of SDS micelles for improving sensitivity, resolution, and speed in the analysis of beta-lactam antibiotics in environmental waters by SPE and CE. Electrophoresis 2007, 28, 3242-9. 2. Terabe, S.; Monton, M. R. N.; Le Saux, T.;Imami, K. Applications of capillary electrophoresis to high-sensitivity analyses of biomolecules. Pure Appl. Chem. 2006, 78, 1057-1067. 3. Terabe, S.; Otsuka, K.;Ando, T. Electrokinetic chromatography with micellar solution and open-tubular capillary. Anal. Chem. 1985, 57, 834-41. 4. Terabe, S.; Otsuka, K.; Ichikawa, K.; Tsuchiya, A.;Ando, T. Electrokinetic separations with micellar solutions and open-tubular capillaries. Anal. Chem. 1984, 56, 111-13. 5. Terabe, S. In Micellar electrokinetic chromatography, Handbook of Capillary and Microchip Electrophoresis and Associated Microtechniques (3rd Edition), 2008; 2008.109-133. 6. Quirino, J. P.;Terabe, S. Stacking of neutral analytes in micellar electrokinetic chromatography. J. Capillary Electrophor. 1997, 4, 233-45. 7. Monton, M. R. N.; Quirino, J. P.; Otsuka, K.;Terabe, S. Separation and online preconcentration by sweeping of charged analytes in electrokinetic chromatography with nonionic micelles. J. Chromatogr., A 2001, 939, 99108. 8. Quirino, J. P.; Otsuka, K.;Terabe, S. Field enhanced sample injection in electrokinetic chromatography. Chromatography 1998, 19, 164-165. 9. Quirino, J. P.; Otsuka, K.;Terabe, S. Online concentration of neutral analytes for micellar electrokinetic chromatography. VI. Stacking using reverse migrating micelles and a water plug. J. Chromatogr., B: Biomed. Sci. Appl. 1998, 714, 29-38. 181 10. Quirino, J. P.; Otsuka, K.;Terabe, S. Sample stacking in micellar electrokinetic chromatography: application to analytes of environmental interest. Chromatography 1997, 18, 324-325. 11. Quirino, J. P.;Terabe, S. Approaching a million-fold sensitivity increase in capillary electrophoresis with direct ultraviolet detection: cation-selective exhaustive injection and sweeping. Anal. Chem. 2000, 72, 1023-30. 12. Quirino, J. P.;Terabe, S. Exceeding 5000-fold concentration of dilute analytes in micellar electrokinetic chromatography. Science 1998, 282, 4658. 13. Quirino, J. P.;Terabe, S. Online concentration of neutral analytes for micellar electrokinetic chromatography. 3. Stacking with reverse migrating micelles. Anal. Chem. 1998, 70, 149-157. 14. Quirino, J. P.;Terabe, S. Online concentration of neutral analytes for micellar electrokinetic chromatography. I. Normal stacking mode. J. Chromatogr., A 1997, 781, 119-128. 15. Quirino, J. P.;Terabe, S. Online concentration of neutral analytes for micellar electrokinetic chromatography. II. Reversed electrode polarity stacking mode. J. Chromatogr., A 1997, 791, 255-267. 16. Quirino, J. P.;Terabe, S. Online concentration of neutral analytes for micellar electrokinetic chromatography. IV. Field-enhanced sample injection. J. Chromatogr., A 1998, 798, 251-257. 17. Quirino, J. P.;Terabe, S. Sample concentration by sweeping in MEKC. Chromatography 1999, 20, 196-197. 18. Quirino, J. P.;Terabe, S. Sweeping with an enhanced electric field of neutral analyte zones in electrokinetic chromatography. J. High Resolut. Chromatogr. 1999, 22, 367-372. 19. Takeda, S.; Wakida, S.-i.; Yamane, M.; Higashi, K.;Terabe, S. Effect of the polar groups of anionic surfactant on migration behavior in micellar electrokinetic chromatography. J. Chromatogr., A 1997, 781, 11-16. 182 20. Quirino, J. P.; Kim, J. B.;Terabe, S. Sweeping: concentration mechanism and applications to high-sensitivity analysis in capillary electrophoresis. J. Chromatogr., A 2002, 965, 357-73. 21. Chien, R. L.;Burgi, D. S. On-column sample concentration using field amplification in CZE. Anal. Chem. 1992, 64, 489A-96A. 22. Quirino, J. P.;Terabe, S. Sweeping of Analyte Zones in Electrokinetic Chromatography. Anal. Chem. 1999, 71, 1638-1644. 23. Silva, M. MEKC: an update focusing on practical aspects. Electrophoresis 2007, 28, 174-92. 24. Monton, M. R.; Otsuka, K.;Terabe, S. On-line sample preconcentration in micellar electrokinetic chromatography by sweeping with anioniczwitterionic mixed micelles. J. Chromatogr., A 2003, 985, 435-45. 25. Quirino, J. P.; Iwai, Y.; Otsuka, K.;Terabe, S. Determination of environmentally relevant aromatic amines in the ppt levels by cation selective exhaustive injection-sweeping-micellar electrokinetic chromatography. Electrophoresis 2000, 21, 2899-903. 26. Palmer, J.; Munro, N. J.;Landers, J. P. A Universal Concept for Stacking Neutral Analytes in Micellar Capillary Electrophoresis. Anal. Chem. 1999, 71, 1679-1687. 27. Huang, H. M.;Lin, C. H. Methanol plug assisted sweeping-micellar electrokinetic chromatography for the determination of dopamine in urine by violet light emitting diode-induced fluorescence detection. J. Chromatogr., B: Analyt. Technol. Biomed. Life Sci. 2005, 816, 113-9. 28. Shih, C.-M.;Lin, C.-H. Full-capillary sample stacking/sweeping-MEKC for the separation of naphthalene-2,3-dicarboxaldehyde-derivatized tryptophan and isoleucine. Electrophoresis 2005, 26, 3495-3499. 29. Gas, B.; Stedry, M.;Kenndler, E. Peak broadening in capillary zone electrophoresis. Electrophoresis 1997, 18, 2123-2133. 183 30. Poole, C. F. The essence of chromatography. 1st ed.; Elsevier: Amsterdam ; Boston, 2003. 31. Sternberg, J. C. Extra column contributions to chromatographic band broadening. Adv. Chromatogr. 1966, 2, 205-70. 32. Grushka, E.;McCormick, R. M. Zone broadening due to sample injection in capillary zone electrophoresis. J. Chromatogr. 1989, 471, 421-8. 33. Jandera, P.; Fischer, J.; Jebava, J.;Effenberger, H. Characterisation of retention in micellar high-performance liquid chromatography, in micellar electrokinetic chromatography and in micellar electrokinetic chromatography with reduced flow. J. Chromatogr., A 2001, 914, 233-44. 34. Pyell, U. Electrokinetic chromatography: theorey, instrumentation and application. John Wiley & Sons, Ltd: 2006. 35. Chiari, M.; Nesi, M.; Ottolina, G.;Righetti, P. G. Separation of charged and neutral isotopic molecules by micellar electrokinetic chromatography in coated capillaries. J. Chromatogr., A 1994, 680, 571-7. 36. Janini, G. M.; Muschik, G. M.;Issaq, H. J. Micellar electrokinetic chromatography in zero-electroosmotic flow environment. J. Chromatogr., B: Biomed, Appl. 1996, 683, 29-35. 37. Baker, D. R. Capillary electrophoresis. Wiley: New York, 1995. 38. Delinger, S. L.;Davis, J. M. Influence of analyte plug width on plate number in capillary electrophoresis. Anal. Chem. 1992, 64, 1947-59. 39. Chang, Y.-S.; Shih, C.-M.; Li, Y.-C.;Lin, C.-H. Large-volume sample sweeping with a high theoretical plate number using a coupled-capillary in capillary electrophoresis. Anal. Sci. 2006, 22, 557-561. 184 Chapter 6: Conclusions and future directions 6.1 Conclusions Capillary electrophoresis (CE) as a complementary alternative to chromatographic techniques offers great opportunities for biopharmaceutical analysis. Although the CE technique has been used in some quality control laboratories, its main application is still in research and development arena [1]. This study investigated three CE separation modes and their applications in biopharmaceutical analysis. Several analytical methodologies were developed and validated for their potential use in a quality control environment. The application of capillary zone electrophoresis (CZE) was studied through the characterization of glycoprotein erythropoietin by its isoform distribution. The issue of poor reproducibility of the CZE method described in the European Pharmacopoeia was resolved by restoration of the fused silica capillary surface. The restoration procedure developed in this study may be used for most protein separations by CZE. Another significant aspect of this study was the development of methodology for the removal of polysorbate 80 (a common formulation agent) from a protein containing solution using a non-ionic trap. The technique has a wide application for protein samples that contain polysorbate 80. The application of micellar electrokinetic chromatography (MEKC) was studied through the determination of residual cell culture media components including folic acid, hypoxanthine, mycophenolic acid, nicotinic acid, riboflavin, and xanthine. 185 Acceptable limits of detection and quantitation were obtained. This study provided an insight for biopharmaceutical impurity analysis. When CZE is insufficient for the separation of charged analytes in complex matrices such as cell culture media, MEKC provides a new approach for the separation of charged and neutral compounds. This study gave an example of how to use MEKC to achieve ideal separations. The application of capillary gel electrophoresis was demonstrated through the separation of a monoclonal antibody (IgG) using a running buffer comprised of sodium dodecyl sulfate (SDS) and entangled linear polyacrylamide polymers. It was observed that a slightly acidic sample buffer (pH 5.5-6.5) greatly decreased thermally induced fragmentation of non-reduced IgG. Although the technique was developed using a particular IgG (mAb) as a model compound, it can be used for any type of IgG molecule. However, some of the alkylation conditions (amounts of IAM) and reduction conditions (incubation temperature and duration) may require minor optimization due to differences in formulation buffer composition. The application of CE for the analysis of trace biopharmaceutical impurities has been limited due to its low detection sensitivity [2]. For this reason, a study was performed on sample injection length for sensitivity enhancement in MEKC using the sweeping technique under conditions of suppressed electroosmotic flow. The relationship between injection length and retention factor was derived and experimentally confirmed. The injection length equation derived in this study can be used for predicting the optimal injection length for a given analyte. 186 6.2 Future directions In each of the studied applications, there are areas for potential improvements. For the CZE separation of glycoprotein erythropoietin, the separation time could be reduced by shortening the capillary length. According to equation (1.7), voltage has to be increased to maintain the desired resolution. A combination of shortest capillary length and highest voltage may be found through an experimental desire study. For the MEKC separation of residual cell culture media components, the detection sensitivity may be further improved by using a bubble cell capillary and/or a longer injection length. When increasing injection length, column efficiency needs to be maintained at an acceptable level. During this study, a diode array detector was employed and a spectrum of each analyte was taken (Appendix A). The optimum detection wavelength for each analyte may be used to get the best sensitivity (Appendix B). Although using multiple wavelength detection adds complexity to the method, if sensitivity is an issue for a particular application, this approach may be an option to get the needed sensitivity. There are also some potential improvements for the capillary SDS gel electrophoresis application. An alternative gel buffer (running buffer) could be developed in-house for more optimal separations. The current gel buffer contains a proprietary polymer formulation, which may be at risk if the supplier discontinues this product. 187 The injection length study was conducted using only three model compounds. More compounds and samples may be studied to select an optimal injection length and to verify the correlation between injection length and retention factor. In this study, only three CE separation modes were studied. Since CE also comprises a series of other separation modes, such as capillary isoelectric focusing (CIEF), capillary isotachophoresis (CITP), and capillary electroosmotic chromatography (CEC), the applications of these techniques in biopharmaceutical analysis are also worthy of study. This is especially true for CIEF, since some CIEF applications have been reported for protein analysis. This study on the quantitative biopharmaceutical applications of CE has demonstrated that this powerful technique has potential widespread applications in quality control laboratories for routine analysis and product release. 188 6.3 List of references 1. Kostal, V.; Katzenmeyer, J.;Arriaga, E. A. Capillary electrophoresis in bioanalysis. Anal. Chem. 2008, 80, 4533-50. 2. Terabe, S.; Monton, M. R. N.; Le Saux, T.;Imami, K. Applications of capillary electrophoresis to high-sensitivity analyses of biomolecules. Pure Appl. Chem. 2006, 78, 1057-1067. 189 Appendix A: UV spectra of the six cell culture media components mAU 16 14 12 10 8 6 4 2 200 220 240 260 280 nm Figure A1. UV spectrum of hypoxanthine with λmax= 200 nm. Solvent: 20 mM NaH2PO4, 20 mM Na2B4O7, 40 mM SDS, pH 9.0. Analyte concentration: 0.1 mM. Collected on line using a photodiode array detector with a 50 μm i.d. fused silica capillary. 190 mAU 14 12 10 8 6 4 2 200 220 240 260 280 Figure A2. UV spectrum of riboflavin with λmax = 270 nm. Solvent and solute concentration as in Figure A1. nm 191 mAU 20 17.5 15 12.5 10 7.5 5 2.5 200 220 240 260 280 Figure A3. UV spectrum of xanthine with λmax = 200 nm. Solvent and solute concentration as in Figure A1. nm 192 mAU 25 20 15 10 5 200 220 240 260 280 nm Figure A4. UV spectrum of mycophenolic acid with λmax = 225 nm. Solvent and solute concentration as in Figure A1. 193 mAU 20 17.5 15 12.5 10 7.5 5 2.5 200 220 240 260 280 Figure A5. UV spectrum of folic acid with λmax = 190 nm. Solvent and solute concentration as in Figure A1. nm 194 mAU 22 20 18 16 14 12 10 8 200 220 240 260 280 nm Figure A6. UV spectrum of nicotinic acid with λmax = 190 nm. Solvent and solute concentration as in Figure A1. 195 Appendix B: Detection sensitivity comparison of cell culture media components at fixed wavength Figure B1. Comparison of analyte absorbance at wavelength of 210 nm. 196 Figure B2. Comparison of analyte absorbance at wavelength of 222 nm. 197 Figure B3. Comparison of analyte absorbance at wavelength of 254 nm. 198 Figure B4. Comparison of analyte absorbance at wavelength of 275 nm. 199 VITAE Junge Zhang was born on December 1, 1966 in Shandong, China. Junge received his Bachelor’s of Science degree in materials sciences from Wuhan University of Technology in 1989. Right after his graduation, he worked in Qingdao municipal government for four years. Junge started his graduate study in Chemistry in 1994 at the University of Louisiana at Monroe, Louisiana and received a Master of Science degree in 1997. Thereafter, Junge pursued a career in the pharmaceutical industry as an analytical chemist, first at Eisai USA, then at Pharmaceutical Intermediate Division at PPG Industries, and recently at Johnson and Johnson R&D CMC organization. At J&J, Junge was promoted from Senior Associate Scientist to Research Scientist, and Senior Scientist. He received twice the Standard of Leadership Award for his achievement in analytical development. In the fall of 2003, Junge continued his graduate study for Ph.D. as a part-time student at Drexel University under the direction of Dr. Joe Foley. During his Ph.D. studies at Drexel, he has presented portions of his research at the Eastern Analytical Symposium and has published the two articles below with another in preparation for submission to the Journal of Pharmaceutical and Biomedical Analysis: Zhang J., Chakraborty U., Villalobos A., Brown J., and Foley J. P., Journal of Pharmaceutical and Biomedical Analysis, 2009; 50:538-543 Zhang J., Chakraborty U., Foley J.P., Electrophoresis, 2009; 30:3971-3977