Nanyang MBA B6601 Supply Chain and Logistics Management NANYANG TECHNOLOGICAL UNIVERSITY NANYANG BUSINESS SCHOOL THE NANYANG MBA B6601 Supply Chain and Logistics Management Prof. Chen Shaoxiang Trimester 2, 2013 – 2014 Prof. Chen Shaoxiang Nanyang Business School Nanyang MBA B6601 Supply Chain and Logistics Management COURSE SCOPE and OBJECTIVE As the economy becomes more globalized, goods have to move longer distance with many more changeover transactions, while customers with choices worldwide are requesting for faster and more flexible responses. Companies are finding themselves incapable or not cost effective to conduct alone their business activities and customer services worldwide. As a result, they must work more closely with their business partners on a cooperative basis. Supply chain and logistics management deals with the management of materials, information and financial flows in a network consisting of suppliers, manufacturers, distributors, and customers across all activities such as designing, purchasing, manufacturing, distributing, and customer services. The coordination and integration of these flows within and across companies are critical to achieve supply chain efficiency and effectiveness. Thanks to the advanced information technology especially the Internet, it not only makes such coordination and integration possible, but also allows sophisticated models to be used for reducing the costs towards supply chain and network optimization. Management of the supply chain requires crossfunctional understanding as well as sound technical and managerial skills. This course covers both strategic and operational issues in supply chain and logistics management. It will introduce key concepts, principles, best practices, innovative ideas, and critical thinking of integrative supply chain and logistics management. Topics include supply chain and logistics strategies and design, push and pull, 3PL, 4PL, ebusiness, inventory systems and models, risk pooling, centralizing/decentralizing, postponement, cross docking, partnership, CPFR, QR, ECR, VMI, etc. It does not aim at completeness, but focuses on thinking principles and insightful topical discussions. The objective of this course is to a) gain an insight into the fundamental changes and trend in the world economy brought by globalization and IT technology, and the revolutionary role and value of modern supply chain and logistics in the new economy; b) develop a deep understanding of the concepts, perspectives, principles, methodologies, and the best practices of supply chain and logistics management and how to apply them to innovate business models for gaining competitive advantage; c) provide analytical skills and techniques for analyzing supply chain and logistics problems and designing effective solution Prof. Chen Shaoxiang Nanyang Business School Nanyang MBA B6601 Supply Chain and Logistics Management PROPOSED COURSE SCHEDULE (subject to changes by further notice) Day 1. Nov. 12 Topics Introduction Remarks Fundamental Issues in Supply Chain Management Case Study C1: Meditech Surgical • Fundamental operational challenges: - Issues in supplying, manufacturing, distribution, marketing and customer service - lead time effect • Cost of uncertainty, Cost of inventory • Inventory Turnover Rate and ROA Supply Chain Process Simulation – Beer Game • Structure of a supply chain Nov. 19 • Order information flow, goods flow, lead time • Simulation • Results discussion and debriefing 2. Changes and Trends and Opportunities • “5-lizations” • Paradigm Shifts: Point to Network Economy Nov. 26 • Integration • Information, Network, and Knowledge • The role of modern logistics • Cross-docking, Singapore Hub • 4 flows in a supply chain • Push and pull, postponement Discover the supply chain law of dynamics Dec. 3 e-Business and Supply Chain Management • Problems with market economy • E-business, and differences to e-Commerce • Role and Values of e-Business • Risk Pooling and Network Economy • 5 principles for cost reduction and value creation • Challenges and Opportunities to Logistics Prof. Chen Shaoxiang Nanyang Business School R1, B2, BCC: Case 1 Case 8 SL: Ch 1 Bullwhip Effect 3. 4. Readings Traditional Problems C1 and Approaches SL: Ch. 1 What-Why-Impact of “5-lizations”: Globalization, Information-lization, Network-lization, Specialization, Knowledge-lization Best practices and basic principles Develop 5 principles of operations management for cost reduction and value creation BCC Ch.1, 3, 6, 14 R3, R4 C5 SL: Ch 1, 2 SL: Ch4, Case 14 BCC: Ch. 2 Nanyang MBA • 5 Dec. 10 B6601 Supply Chain and Logistics Management Industry 3 and 4th Party Logistics (3PL, 4PL) rd C4 Supply Chain Integration and Optimization BCC: Ch. 3 Ch. 4, 14 • Information sharing, CPFR • VMI Case Study C4: Barilla SpA Risk Sharing and Supply Chain Strategy • News Boy Problem and Formula Dec. 17 • Supplier – Dealer Risk Sharing Model and Value Proposition • Accurate Customer Response Case Study C7: Sport Obermeyer 6. 7 Jan. 7 8 Jan. 14 Supply Chain Strategy • Efficient and Responsive Supply Chain • Strategy drivers • Supply Chain Strategies Supply Chain Business Model and Analysis Debate: Is the Dell’s Business Model Applicable to Ford? Groups 1, 2, 3: Argue in Favor Groups 4. 5, 6: Argue in Against C7 BCC: Ch. 4, 14 Develop a framework for designing supply chain strategies based on product and market characteristics R6, R7 C6, C7 SL: Ch4, Case 14 C2, C3 Cases C2 and C3: Ford, Dell 9 Jan. 21 Supply Chain Inventory Models and Systems • Supply Chain Inventory Models • Pipeline Inventory Model • Lead time and reliability effects • ROP System • Safety stock, service level • Risk Pooling in inventory centralization • Modularization, Postponement and other Applications • What are the effects of inventory centralization? Prof. Chen Shaoxiang Nanyang Business School R4, C9 SL: Ch 5, 6 BCC:Ch.12 Ch. 13, 15 Nanyang MBA 10 Jan. 28 11 B6601 Supply Chain and Logistics Management Business Model and Supply Chain Network Optimization • Total Cost Model • Trade-off Relationships • Basic Distribution Network Models • Case C8: Zara • Case C10: CADCO Systems Inc • Case C9: Lucent Technology C7, C8, C9, C10 BCC: Ch.15 Cases 3-12 Group Project Presentation Feb. 4 12 Group Project Presentation Feb. 11 Summary and Review Exam READINGS and CASES (I) Text Books The course package distributed to you contains the readings and cases for the course. Additional readings, cases and lecture notes will either be distributed in the class or made available online through edveNTUre. The first book in the following list is selected as the “shadow text book” in the sense that we will not follow the chapters of the book, yet the book provides an excellent reference for your comprehension of class lectures. i) Supply Chain Logistics Management, 4th edition Donald J. Bowersox, David J. Closs, M. Bixby Cooper (BCC) Mcgraw-Hill International 2012 ii) Strategic Logistics Management, 4th Edition James R Stock and Douglas Lambert (SL) Mcgraw-Hill International 2001 Prof. Chen Shaoxiang Nanyang Business School Nanyang MBA B6601 Supply Chain and Logistics Management (II) Journal Articles and Readings R1 R2 R3 R4 R5 R6 R7 “The Bullwhip Effect in Supply Chains” Lee, Padmanabhan, and Whang, Sloan Management Review, 38(3), 93-102 “Best Value Supply Chain: A Key Competitive Weapon for the 21st Century”, Business Horizon (2008) 51, 235-243, Kelley School of Business “Process Chain: A New Paradigm of Collaborative Commerce and Synchronized Supply Chain” Business Horizon (2006) 49, 359-367, Kelley School of Business “The Role and Relevance of Refocused Inventory: Supply Chain Management Solutions” Business Horizon (2006) 49, 275-286, Kelley School of Business “Mass Customization at Hewlett-Packard: The Power of Postponement,” Feitzinger and Lee, Harvard Business Review, Jan. – Feb. 1997, pp. 116 – 121 “What is the right supply chain for your product?” Fisher, Harvard Business Review, March – April 1997, pp. 105 – 116 “Aligning Supply Chain Strategies with Product Uncertainties” CMR, Vol 44, No. 3 (III) Cases C1 Meditech Surgical, MIT Leaders for Manufacturing Program C2 Ford Motor Company: Supply Chain Strategy, HBS, 9-699-198, 1999 C3 The Power of Virtual Integration: An Interview with Dell Computer’s Michael Dell by J. Magretta. Harvard Business Review, March-April, 1998 C4 Barilla SpA (A), (B) Harvard Business School Case (1994) by J. H. Hammond C5 Li & Fung (A): Internet Issues. HBS Case (Dec. 2000) by F. W. Mcfarlan and Fred Young C6 World Wide Technology and ClearOrbit: Enabling Supply Chain Collaboration” Luis C. Blancas, GS-53, Stanford University, 2006. C7 Sport Obermeyer HBS 9-695-022, Feb 1996 C8 ZARA: Fast Fashion HBS Case, 9-703-497, April 2003 C9 Lucent Technologies: Global Supply Chain Management, by Hau Lee, David W. Hoyt GS-01 Stanford University C10 CADCO Systems Inc. Cranfield University CLASS TIMINGS and VENUE: Mondays: 6:15 – 9:30pm at NTU @ one-north Executive Centre, Slim Barracks Rise, (off North Buona Vista Road), Singapore 138664 Prof. Chen Shaoxiang Nanyang Business School Nanyang MBA B6601 Supply Chain and Logistics Management COURSE ASSESSMENT Class Participation: Individual Case Study: Group Case Study: Group Project: Final Examination: Total 10% 10% 15% 20% 45% 100% INSTRUCTOR: Dr. Chen Shaoxiang Professor, Operations Management, S3-B2A-30, Tel: 67906143, aschen@ntu.edu.sg INDIVIDUAL CASES Each individual is required to read all the journal articles and cases, and except group cases assigned (see GROUP CASES), hand in a report of no more than 4 pages including an executive summary and a brief analysis for each of the following cases: C4, C7, C8, C9. The reports are due before dates of the respective classes when the corresponding cases are to be discussed (see the proposed course schedule). Individuals will be randomly selected to present their works and lead the discussion in class. Thus, you may prepare a few PPT slides before respective classes. Note that you should read the articles during the beginning weeks of the course. GROUP CASES On the first day of class, participants should form teams of no more than Four members. We expect to have 6 groups. It is the same group for assigned GROUP CASES (Case 2 and Case 3) and GROUP PROJECT. For Cases C2 & C3. Class Debate on the Theme: “Is the Dell’s Business Model Applicable to Ford?” Groups 1, 2, 3: Argue in Support the theme: “to Ford, Dell Model Applies” Groups 4, 5, 6: Argue in Against the theme: “to Ford, Dell Model Applies” Each group needs to prepare a PPT presentation with main argument points to be presented in class within 10 minutes of duration (tentatively scheduled in Session 8). Hand in a copy of the PPT (soft or hard) before Session 8. Prof. Chen Shaoxiang Nanyang Business School Nanyang MBA B6601 Supply Chain and Logistics Management GROUP PROJECT Weight 20% 1. Topic It can be any topic/issue that closely relates to logistics/supply chain management. It is strongly preferred to have a real case/project from one of the group member’s company or the group member(s) has (ve) worked with. Confidential data can be manipulated while keeping the context intact as much as possible. 2. Format Each group should submit a project report of no more than 30 pages excluding appendixes. The project report/presentation is suggested to follow the following guidelines: A. B. C. D. E. F. Project/Problem description (clear and sharp) Requirements/constraints Solution Approaches, Alternatives and Evaluation Process Issues in the solution implementation Results Discuss how some of the concepts, principles, and models learned were (or were not) applied in the project and what improvement can be made. 3. Group Presentation and Discussion The group presentation is planned to be conducted in the last two sessions. Each group is given 45 min for presentation, and 10 minutes for after-discussion. 4. Attitude and Grades It relies heavily on the commitment and contribution of each and every group member! CLASS PREPARATION and PARTICIPATION Class participation is important to obtain full benefit from the course as well as assessment. You should carefully read the assigned readings and cases and analyze cases before coming to class. This will allow us to make better use of class time by concentrating on key issues and concepts. Points for class participation are based on the class attendance, the quality of comments, questions and issues raised by each participant during the class. Prof. Chen Shaoxiang Nanyang Business School Nanyang MBA B6601 Supply Chain and Logistics Management Useful Links to SC/L Management English Websites Professional Societies / Supply Chain Forum Supply Chain Council http://www.supply-chain.org Council of Logistics Management http://www.clm1.org Stanford Global Supply Chain Management Forum http://www.stanford.edu/group/scforum/ Chartered Institute of Transport - International http://www.citrans.org.uk Chartered Institute of Logistics and Transport – Singapore http://www.cilt.org.sg Canadian Association of Supply Chain & Logistics Management http://www.infochain.org American Production and Inventory Control Society http://www.apics.org Collaborative Planning, Forecasting and Replenishment http://www.CPFR.org e-business process standards http://www.rosettanet.org/rosettanet/Rooms/DisplayPages/LayoutInitial Suply Chain Forum http://www.supplychain-forum.com SCM and LM Service Providers Manuguistics http://www.manugistics.com/ i2 Technologies http://www.i2.com/ http://www.synquest.com/default.cfm http://www.sapmarkets.com/ Many others can be found through links provided by http://dir.yahoo.com/Business_and_Economy/Business_to_Business/Computers/Software/Busine ss_Applications/Business_Management/Supply_Chain_Management/ http://www.logistics.about.com/industry/logistics/ Prof. Chen Shaoxiang Nanyang Business School