Shop Floor Control - Link Automation Limited

Flash Business Suite
Shop Floor Control
Control
GENERAL FEATURES
Sales Order Management
Multi level customer
definition
Configurable orders
Model/feature/option
control
Credit checking
Product line reporting
Pricing by customer /
product
Multiple ship codes
Multiple inventories
Shipment analysis
Sales History
Inventory Status
Interface by shipping
Interface to accounting
Interface to WIP
Purchasing
Vendor Definition
Direct Material
Indirect Material
Sub-contract Purchase
Orders
Drop Shipments
Vendor Performance
Vendor Cross Reference
Work In Process
Multi – Plant Capability
Work Orders
Rework orders
Work order-less
Configured Work Orders
Work Order splits
Automatic Back Scheduling
Manufacturing Calendars
GL Interface
Parts Issues or back flushed
Alternate routing
Issue by operations
Outside Job Control
Job Value
Floor Stock
Production Schedule
Interface with Sales orders
Multiple Production
Schedules
Scheduling by warehouse
Master Production Schedule
Schedule by Revision Level
Real Time Labour And Production Reporting From The Shop
Floor With Integrated Bar Coding
The Flash Business Suite ERP shop floor control module provides realtime labour and production reporting for on-line production visibility
through out the enterprise. The shop floor menu was designed for use
with touch screen and hand held devices.
Shop Floor control provides access to all of the activities that generally
take place in the shop. Users can log into or out of operations
manually or they can use the built-in bar coding functionality to scan
work order numbers and work order steps for automatic logons
The logon and logout activities include easy–to–use look-ups and
number pads for data entry. They also include multi-media buttons
that link directly to any multi-media or Design software attachments
for the work order.
A current activity report and enquiry are provided to show which
employee are currently logged on to a job at any manufacturing
facility providing enterprise-wide visibility.
Shop managers can assign job tickets to employees through the
labour assignment screens. Employees can then view their assign
tasks and report production using start & stop job entry. This process
saves money and waste by providing a paperless shopfloor
environmnet.
The Shop Floor control menu is easily customized to include virtually
any activity, mainteneance functions, report, or enquiry you need to
run your shopfloor.
Flash Business Suite
Suite
Shop Floor Control
GENERAL FEATURES
Production Reporting
Efficiency reporting
Project Tracking
Product Tracking
Work Orders
Operations
Quality Reporting
Shop Floor Control
Material Tracking
Reject tracking
Scrap Tracking
Interface to Production
Shop Floor Reporting
Inventory Control
Lot Control by Part
Serial Control
Stock Locators
Multiple warehouses
Balance by revision level
Bills of Material
Part Usage information
Engineering Bills of
Materials
Planning Bills of Material
Manufacturing Bills of
Materials
Revision Control
Effectivity Dates
Class Codes
Unit of Measure Control
Phantoms
Where used inquiry
Single level and Indented
Bills
Material Requirements
Planning
Full Regenrative MRP
Unlimited Horizons
Bucketless Scheduling
Full Pegging
Engineering Change Control
Safety Stock
Safety Lead Time
Order Multiples
Paperless MRP
Touch Screen and Bar Code Design.
The shop floor control system was designed for use with touch screens
and bar code technology.
•
The shop floor control menu can run as a standalone menu
system installed on terminals or hand held devices.
•
Screens are specially designed for use with touch screens and
bar code technology.
•
Bar Codes can be printed on work orders travelers and job
tickets.
•
Standard travelers include a bar code for the work order
number and individual bar codes for each material, outside,
other or Labour operations.
•
Each screen includes touch screen – enabled look-ups and
number pads for data entry without the use of a keyboards.
Real – time labour and Production Reporting
Labour and production information is recorded in real time.
•
Employees can easily logon to a job from the shop floor.
•
Customer service personnel, Sales, and Management can view
all current logon’s thru various current activity reports and
enquiries for a real-time look at shop floor activities.
•
Real Time labour and production reporting is extremely useful
for multi-company and multi-site installation, providing a
glimpse into production activity at each facility.
Labour Reporting
Employees can quickly enter labour and production information.
•
Employees can enter production quantities for good pieces
through stop job entry.
•
The Shop Floor control systems handles scrap entry and
prompts the employees for scrap reason codes.
•
Employees may enter down time with down time reason code.
The codes are useful for alerting supervisors and management
to machine breakdowns or machine waiting for materials.
•
Machine set-up time can be entered into the shop floor control
system.
•
Materials may be issued to the job from specific lots.
•
Production reporting supports the entry of finished goods into
finished goods lots.
•
Finished Goods may also be serialized during stop job entry.
•
Employees can issue outside processing quantities job work
and cost to a work order from shop floor control.
•
Production – related notes entered during stop job entry are
useful for communicating information to management,
supervisors and the front office.
Flash Business Suite
Shop Floor Control
GENERAL FEATURES
Cost Accounting
Costed Bills
Planned Cost Roll Up
Standard Cost Roll Up
Actual Cost Roll Up
Transactions as Standard
Purchase Price Variation
Production Efficiency
Reports
Project Tracking
Link Projects to Orders
Approved Hierarchy
Work Order Interface
Material Control Interface
Shop Floor Interface
Labour Tracking
Purchasing Interface
Project Traceability
Work Order Enquiry.
Employees can log onto work order enquiry to get more detailed
information, such as scheduled dates and step details with view – only
privileges.
•
The work order enquiry is a portal of all production – related
information.
•
Customer service and sales can view estimated completion
dates, current production status, current activities, and other
information in real time.
Multiple Jobs & Multiple Parts
The shop floor control system supports multi-job logons and
Production entry for co-products.
•
Workers can log onto multiple operations. This is very common
in machining where one operator can often run several
different machines at any given time.
•
Labour & Production quantities fully support co-products entry.
•
Employees can enter good pieces and scrap pieces for any part
listed on the work order.
Labour Assignments and Job Tickets
Supervisors can view and assign Job Tickets to Employees for a
paperless shop floor system.
•
Job tickets are created for each labour step on a work order.
•
Supervisors can assign a portion or all of the labour to an
employee or multiple employees.
•
Employee can view or print the assigned Job tickets directly
from the shop floor control menu.
Business Analysis
Analyse and monitor manufacturing data and transaction.
•
Organise, analyse, and graph production information, such as
component usage, assembly cost, scrap quantities, down time,
employee labour efficiencies and more.
•
Use the data alerts to monitor Flash Business Suite when
labour entries have excessive run, down, or set-up time (often
the result of employees forgetting to log off jobs at the end of
their shift.
Link Automation Limited
133/1, Vallabh Nagar, Indore 452 003 (India) • 91 731 2531285 / 91 731 2531285 • www.LinkAutomation.com
© Link Automation Limited. All rights reserved. The Flash Business Suite logo and Flash Business Suite
product and service name mentioned herein are registered trademark of Link Automation Limited. All
other trademarks are the property of respective owners.