Motiva™ Pre-finished steel for Domestic Appliances Corus Colors Electrolux Case Study Pre-finished steel Further advantage First class rating With the supply of pre-finished steel now in place Electrolux continued to gain further advantage from its relationship with Corus through the co-development of a product traceability system. Unique barcodes, containing coil identities and other information are given to each pallet of material. Following the first 6 months of supply, Electrolux have awarded Corus Colors with a Q rated supplier classification. This rating can only be achieved for suppliers who have consistently achieved 100% service levels with no rejections or delivery failures. The system's real value comes when products are delivered to Electrolux, who scan the barcodes into their systems as and when they use each pallet of pre-finished steel. Consequently, this consignment stocking approach keeps an accurate record of usage & product history and even facilitates automatic invoicing as and when the stock goes through the process. Steve Evans also commented; “ Due to the early involvement in the project of the relevant personnel in the supply chain from both Electrolux and Corus, the project was implemented on time and trouble free and has provided a benchmark for further pre-finished steel supply in the future. Electrolux and Corus are now investigating further avenues of trading which we are confident will bring benefits to both parties.” For advice or technical enquiries contact; Corus Colors Consumer Products Tafarnaubach Works Tafarnaubach Industrial Estate Tredegar South Wales NP22 3AA T: +44 (0)1495 724321 F: +44 (0)1495 711623 E: consumer.products@corusgroup.com Corus Colorsteels T: +44 (0)1902 484000 F: +44 (0)1902 484279 E: colorsales@corusgroup.com For other literature or case studies contact; Colorcoat Connection® helpline T: +44 (0)1244 892434 F: +44 (0)1244 836134 Motiva is a trademark of Corus. Copyright 2006 Corus www.corusconsumerproducts.com Consumer Products enquiries +44 (0)1495 724321 Motiva™ Pre-finished steel for Domestic Appliances Motiva™ Pre-finished steel for Domestic Appliances Motiva™ SE from Corus Motiva™ Hot Motiva SE is a high quality pre-finished steel product consisting of a metal substrate with a textured basecoat and enhanced anti-corrosive properties and a smooth pigmented topcoat. The product combines a structured aesthetic finish with a smooth touch, popular in the domestic appliance market as well as having very high scratch resistance. Furthermore, the product is capable of 500 hrs salt spray on cold reduced steel, which is the result of a recent innovation project from Corus. Case Study Electrolux County Durham A further opportunity came soon afterwards when Electrolux, now benefiting from the additional savings in labour and time from using pre-finished steel, decided to take full advantage of the product by also using it for the black cooker sides of its increasingly popular range of stainless steel fronted cookers. Sector: Domestic Appliances Recent market trends towards stainless steel and colour combinations have required Corus to develop a new finish for Electrolux. Conscious of the simultaneous need for a high scratch resistant product, Corus recommended Motiva SE Black, a textured high gloss black product. Distributor: Colorsteels The Motiva Hot range of pre-finished steel from Corus is specially formulated for domestic appliances that have superior heat resistant requirements. These include oven interiors, external casings, oven splash backs and microwave ovens. The range of pre-finished steel from Corus also includes Motiva Cold and Motiva Wet products. Corus Products used: Motiva™ SE from Corus Electrolux’s Spennymoor plant's conversion from using postpaint to pre-finished steel progressed smoothly and involved Electrolux making only minor tooling modifications to its equipment. In terms of supply, Motiva SE white and black is produced at Corus Colors’ Tafarnaubach site in South Wales. From here, the material is supplied to distributor Colorsteels, where it is slit and blanked. The pre-finished steel is then pressed into the shapes required for individual cooker models by Electrolux. Electrolux’s Purchasing Manager Steve Evans stated; “ Electrolux Spennymoor discussed the aesthetic suitability of the colour and finish with our sales and marketing team and in parallel conducted the full range of in house tests on the product from Corus which in both cases resulted in full project sign off.” White and Black Electrolux switches smoothly to pre-finished steel Electrolux is the world's leading manufacturer of kitchen and cleaning appliances and equipment, with yearly sales of over 55 million products. Its production facility in Spennymoor County Durham, which recently received a £7m investment package is where the company produces a significant proportion of its free-standing cooker range. As part of on-going process improvement at the plant, Electrolux began considering pre-finished steel as an alternative to the post-painted material it had historically used for cooker sides. www.corusconsumerproducts.com This innovation came as part of the company's commitment to constantly improving and streamlining its manufacturing processes and saw Electrolux switch its annual 1,000 tonnes pre-finished steel requirement to Corus. Aware of the efficiency benefits of using pre-finished steel, Electrolux began working with Corus to develop a material which would meet their requirements. They initially requested a product for their white cookers which would be suitable for piercing, bending and provide high scratch resistance. Corus recommended Motiva™ SE White which met this criteria. Consumer Products enquiries +44 (0)1495 724321 www.corusconsumerproducts.com Consumer Products enquiries +44 (0)1495 724321