1 1 Direct observations of three dimensional growth of hydrates hosted in porous media 2 Prasad Kerkar1, Keith W. Jones2, Robert Kleinberg3, W. Brent Lindquist4, Stan 3 Tomov5, Feng Huan6, Devinder Mahajan1, 2* 4 5 6 7 8 9 10 11 12 1 13 We present the first visualization of time-resolved 3-D growth of tetrahydrofuran 14 (THF) hydrates in porous media using X-ray computed microtomography (CMT). 15 The 1119μm x 1630μm x 1443μm volume rendered from a stack of images shows 16 patchy hydrates formed from excess THF in aqueous solution. Hydrate growth is 17 found convex away from the grains, showing that liquid, not hydrate, is the wetting 18 phase. This is similar to ice growth in porous media in which mineral grains are 19 coated with unfrozen water films1, 2. Hydrates formed at several locations in the 20 system before the first images were taken, 28 hours after the system was cooled to 21 hydrate-forming temperature. The size and shape of hydrate patches varied within 22 a sample of glass spheres of uniform size, consistent with the random nature of 23 nucleation and growth. Tracking individual grains in tomoscans taken over a three 24 day period indicated grain movement during the hydrate growth. No container-wall 25 effect was observed. The extension of the observed growth behavior to methane 26 hydrate could have implication in understanding the role of hydrate in seafloor 27 stability3 and climate change4. Material Science Department, Stony Brook University, Stony Brook, NY 11794, USA Brookhaven National Laboratory, Upton, NY 11793-5000, USA 3 Schlumberger Doll Research, Cambridge, MA 02139, USA 4 Department of Applied Mathematics and Statistics, Stony Brook University, NY 11794 5 Computer Science Department, University of Tennessee, Knoxville, TN 37996 6 Department of Earth and Environmental Studies, Montclair State University, Montclair, NJ 07043 2 28 29 Gas hydrates are known to occur worldwide in locations such as the permafrost 30 regions of Siberia5, the Mackenzie Delta6, and the Prudhoe Bay and Kuparuk River oil 31 fields7 on the North Slope of Alaska. Gas hydrates have also been found beneath the 32 seafloor offshore Vancouver and Oregon8, South Carolina9, Costa Rica10, Japan, and * E-mail: dmahajan@bnl.gov 2 33 India. Methane hydrates are prevalent where high pressure and low temperature 34 conditions naturally coexist11, 12. Oceanic hydrates are found up to a few hundred meters 35 below seafloor. Though earlier methane hydrate research was solely driven by the need to 36 avoid natural gas pipeline plugging13, the quest to develop this potentially vast but 37 unconventional energy resource is now fueling global research on the subject. Moreover, 38 since CH4 is about 17 times more potent as a greenhouse gas than CO2, the possibility of 39 rapid release through methane hydrate dissociation is of concern14. If hydrates are 40 encountered during drilling to deeper hydrocarbon targets, their unintentional dissociation 41 could lead to a blowout, loss of support for pipelines, and sea-floor failure resulting in 42 underwater landslides. Therefore, a thorough understanding of geochemical and 43 geotechnical aspects of hydrate and its surroundings, including the structure of hydrate in 44 sediments during growth and dissociation is of interest. 45 cementing at grain contacts, grain coating, grain supporting, pore filling, or massive15. 46 The microstructural model of sediment-hydrate interaction governs the mechanical 47 strength of the formation or wellbores3 that may have consequence in the event of release 48 of methane. Yun et al.16 conducted a study on the THF hydrates in sediment system and 49 found the greatest impact of hydrate on the skeletal stiffness of the sediments at a hydrate 50 concentration of >40%. Hydrates are classified as 51 X-ray computed microtomography (CMT) holds considerable potential for 52 revealing the pore scale interaction between hydrate and the mineral grains of rocks, 53 soils, and sediments. In a study of hydrate sample cores recovered from the seafloor of 54 the Amazon Fan, Soh17 reported images of a plume-shaped, fluidized structure containing 55 gas bubbles that indicated dissociation of a relatively large nodule of gas hydrate. Mikami 56 et al.18 produced CT images of samples collected from the JAPEX/JNOC/GSC Mallik 57 2L-38 exploratory well to demonstrate that gas hydrates dissociated simultaneously on 58 exposed surfaces and within the pore spaces of granular sand cores during 59 depressurization. Jin et al.15 characterized the porosity from the 2-D images of 10-mm 60 thick cylinders cut from artificial methane hydrate sediments produced at -30oC and 10 61 MPa. Freifeld and Kneafsey19 prepared a synthetic methane hydrate sample in a 28.6-mm 62 diameter and 32-mm long pressure vessel using packed 12/20 mesh Ottawa sand (30% 63 porosity). A cross-section of the prepared sample was imaged with 200 m resolution in 3 64 a portable CT scanner. The 2-D images showed hydrate dissociation initiating at the walls 65 of the vessel and progressing inwards. Follow-up 2-D imaging by Kneafsey20 presented 66 local temperature and density changes during methane hydrate formation and dissociation 67 in a partially saturated sand sample formed in an X-ray transparent aluminum vessel. 68 Sato21 investigated the density and hydrate saturation distribution of methane hydrates in 69 Toyoura sand (average grain size 0.2 mm) at ~10 MPa and -30oC with CMT. 70 Though most natural deposits contain methane as the primary guest gas molecule 71 which forms Structure I hydrates, sites such as the Mississippi Canyon 852/853 (at 72 ~1050-1060 m water depth) in the Gulf of Mexico contain Structure II hydrates of mixed 73 (C1-C5) hydrocarbons22. The production of methane hydrates in the laboratory requires 74 high pressures (~10 MPa) and low temperatures (~ 0°C). However a 19 wt% solution of 75 tetrahydrofuran and water (stoichiometric mole ratio of THF/H2O = 1/17) forms Structure 76 II hydrate at 4.4oC and atmospheric pressure (Figure 1), making THF a convenient 77 surrogate to understand hydrate growth. Mork et al.23 performed NMR imaging of THF 78 hydrate in Quartz sand. However the attempts to acquire CT images were unsuccessful 79 due to the negligible density difference between the stoichiometric THF-water mixture 80 (0.978 g/cm3) and THF hydrate (0.971 g/cm3). Tohidi et al.24 visually observed THF 81 hydrate in glass micromodels. In coarse grained micromodels (0.313 mm feature size) 82 THF hydrate grew in the centers of pores, leaving liquid water at the solid surfaces. In 83 finer grained micromodels (0.070 mm feature size) hydrates encapsulated the grains. 84 Recently, Takeya et al.25 performed experiments with 19 wt% THF solution at a 35 keV 85 monochromatic synchrotron x-ray beam line to reveal the density difference of THF 86 hydrate in a 3-D image. However, utilization of the time-resolved CMT technique to 87 monitor the growth of methane or THF hydrate has not been reported. 88 In the present CMT study, we focused on visualization of hydrate growth 89 phenomena at a micro scale (total volume ~1 mm3) in a THF/H2O/BaCl2/glass bead 90 system. The use of THF as a surrogate for methane allowed convenient operation at 91 ambient pressure in the beamline. The particle size distribution of natural sediments 92 typically span a broad range, so a uniform packing of 500 μm-sized glass beads was used 93 to remove uncertainty related to this heterogeneity. BaCl2 was used to enhance the 94 density contrast between aqueous THF solution and THF-hydrate; it also helpfully 4 95 lowered the freezing point of the solution to -6.85oC. To initiate THF-hydrate formation, 96 sample was cooled with a circulating fluid at -3°C. Hydrate formation was monitored 97 over three days and the resulting data was processed using a multi-step data 98 reconstruction procedure that produced 2-D and 3-D images. 99 The hydrate formation appears to start at a few locations in the system before the 100 first images were taken at 28 hours. Figure 2 shows the growth pattern of THF hydrate 101 and its interaction with glass beads. Time lapse bead-to-bead matching indicates that the 102 growth of hydrates displaces beads within the unconsolidated pack. Further, the 2-D 103 images from the stack show that the hydrate size and shape is independent of container- 104 walls. These observations are consistent with previous NMR23 and visual observations24 105 and the random nature of the nucleation process. A magnified image of one of the 106 growing hydrates from Figure 2 is shown in Figure 3. Clearly, the hydrates grow in pores, 107 similar to the pore-filling model described by Dvorkin et al26. This implies progressive 108 but significant reduction of mechanical strength of the sediment upon dissociation of 109 hydrates from pore walls by retraction from the pore wall followed by shrinkage in the 110 pore space3. The hydrate dissociation from large pores may trap gas within pores until 111 hydrate saturation reaches low values, permitting the flow of gas. The 2-D hydrate 112 growth is found convex away from the grains, showing clearly in Figure 3 that THF, not 113 hydrate, is the wetting phase in the form of thin film with thickness less than 37 µm. 114 This is analogous to ice growth in porous media in which a water film remains unfrozen1 115 and consistent with the contact angle arguments of Miller27 and Clennell28. 116 Figure 4a shows a 1119μm x 1630μm x 1443μm volume after 29 hours of 117 cooling. The density based transfer function was selected to show only the growth of 118 hydrates. Figures 4b and 4c show images of continuing hydrate growth of the same 119 volume after 54 hours and 78.5 hours, respectively. Hydrate saturation values were 7.19, 120 8.09, and 8.79% respectively. 121 THF/H2O/glass bead system is homogeneous. The patchy growth is consistent with the 122 weak dependence of sound speed on natural hydrate saturation at low saturation values29. 123 Note that the 60-40 wt% ratio THF-H2O solution leaves excess THF compared to the 19- 124 81 wt% THF-H2O stoichiometric solution (1:17 molar ratio). The hydrate distribution is patchy even though the 5 125 The sample porosity was directly determined by segmenting the tomographic data 126 into solid (glass beads) and pore (water) spaces based on the differences in their x-ray 127 attenuation coefficients. 128 somewhat less than the theoretical porosity of a random dense pack of uniform spheres, 129 38%. The mean pore diameter for the 500 µm glass bead sample is calculated using 130 Kozeny’s equation. The experimental porosity value of 34.6% leads to a pore diameter of 131 177 µm. The contact angle between hydrate and glass bead is also obtainable directly 132 from analysis of sections through the volume tomographic data. Typical results are 133 shown in Figures 5b and Figures 5c. The value for the contact angle measured in this way 134 was 140.7° averaged over five measurements. The measured porosity value was 34.7%. This value is 135 Figure 5d is adapted from Clennell et al28 to describe hydrate formation within 136 pores. Upon sufficient temperature depression, a convex hydrate front moves from larger 137 pore (rb) into a smaller cylindrical pore (re) with a nonfreezing layer of water layer at the 138 pore wall. The Gibbs-Thomson equation30 can be written for the hydrate-water system 139 within pores as follows: 140 T pore Tbulk N o . K 2 hwTbulk cos hw m kg J h H f re . .m m 3 kg (1) 141 where γhw is surface energy between hydrate and water, θhw and ρh are contact angle and 142 density of hydrate respectively, and ΔHf is enthalpy of melting. The depression of 143 freezing temperature in pores (Tpore) below the bulk freezing temperature (Tbulk) depends 144 on the pore radii (re) and the contact angle for the hydrate. The growth habit of ice and 145 hydrate is argued to be similar1, 30. The surface free energy of water-ice interface can be 146 approximated for the water-hydrate interface (γhw = γiw = 0.032 J/m2)1. We calculated the 147 dependence of the equilibrium temperature shift on the pore radius for THF hydrates and 148 methane hydrates using measured contact angle from the reconstructed 2D images 149 (Figure 5) and substituting it in Equation 1. These data were used to plot the temperature 150 depression ratio (Tpore/Tbulk) versus capillary radius in Figure 6. For reference, a plot (line 151 a) is included for the ice-water case in which water is assumed to be the wetting phase 152 (contact angle = 180o). The specific enthalpy of dissociation and the density of THF 153 hydrate values of 263.15 kJ/kg31 and 971 kg/m3, respectively were used to construct a 6 154 plot for THF hydrate (line c, Figure 6) based on equation 1. The summary of parameters 155 used is included in Table 1 as an addendum. 156 It is apparent from Figure 6 that for capillary radius greater than 1000 Å, the Tpore/Tbulk 157 value is ~1 suggesting negligible effect of the pore radii and contact angle terms on 158 temperature depression. For the present THF hydrate system with glass beads of 500 μm 159 uniform diameter and ~34.68% porosity, the pore radii was calculated to be 177 μm (1.77 160 x 106 Å) that lies on the far right of the plot. However, Figure 6 shows a plot for the 161 methane hydrate system from data by Turner et al.32 where a 180o contact angle (hydrate 162 as the wetting phase) was assumed. It should be noted that the angle θ, from Turner et al, 163 has been modified to fit in equation 1 with a non-negative right term. When these data 164 were modified to include the contact angle term (cosθ ≠ 1), the line d shifted to line b, 165 showing a significant effect of the contact angle term. For fine host sediments such as 166 those found at hydrate sites like the Gulf of Mexico, the smaller effective pores exhibit 167 higher capillary pressure and increased specific surface energy between solid-liquid 168 interfaces, that result in the liquid phase thermodynamically favored down to lower 169 temperatures than that at bulk conditions. Bob: Please add the two summary sentences 170 from your notes. 171 172 METHODS 173 The CMT study was carried out at Beamline X2B at the National Synchrotron Light 174 Source (NSLS) at Brookhaven National Laboratory (BNL). The intense X-ray beam (5- 175 mm horizontal and 1-mm vertical) passed through the sample and impinged on a thin 176 yttrium-aluminum-garnet (YAG) scintillation X-ray detector. The light from the 177 scintillator was imaged on a CCD camera after 90 o reflection from a mirror placed at 45o 178 to the beam and passing through a focusing lens. The images were recorded using a CCD 179 camera (pixel size = 0.00373 mm, area = 1317x1035 pixels) with 3500-5000 msec 180 exposure in the 24-26 keV X-ray beam at a 0.15o angular increment. A total of 1200 181 views were collected in an assembled file (.prj) for a selected region of interest (ROI) 182 keeping the sample container within the ROI from angle 0 to 180o. 183 The sample for the CMT study was prepared as follows. An aqueous solution 184 containing 25 wt% BaCl2 (saturation limit of BaCl2 in H2O is 30 g/mL at -3oC) was 7 185 prepared and then mixed with THF in the 40/60 wt% ratio to yield a colorless 186 homogeneous solution. A 1 mL polypropylene syringe was fitted with a cooling jacket 187 and filled with about 0.6 mL of the prepared THF-H2O-BaCl2 solution. Glass beads of 188 uniform 500 μm size that served as a surrogate for host sediments were then added to the 189 syringe until the total volume was about 1 mL. The syringe was then cooled to -3oC by 190 circulating ethylene glycol through the cooling jacket. A total of 10 tomograms were 191 scanned during the 79-hour time-resolved study of THF-hydrate formation under 192 isothermal conditions. Of the 10, three were selected for detailed image reconstruction. A 193 typical reconstruction involved selecting 300 slices from the assembled files in a 194 tomogram and converting them into a stack of jpegs using IDL tomography software. All 195 1200 angular images were reconstructed to get horizontal cross-section. The vertical axis 196 was optimized for each reconstruction to reduce artifacts in the images. The 3-D volume 197 from the stack of images could be created using a number of softwares such as Drishti33, 198 Cmtvis34, or with commercially available plug-ins for ImageJ35 developed at the 199 Australian National University, University of Tennessee, Knoxville, and National 200 Institute of Health respectively. The conversion of each stack of images in this analysis 201 involved cmtvis and volume rendering software, Drishti. The final processing yielded 202 contrasting images in which THF-Water, THF-hydrate, and glass beads could be 203 differentiated based on their attenuation coefficients. 204 205 Acknowledgements 206 This work was supported by the Office of Fossil Energy, US Department of Energy under 207 contract No. DE-AC02-98CH10886 and Brookhaven National Laboratory under the 208 Laboratory Directed Research and Development (BNL LDRD) program. 209 210 REFERENCES 211 1. 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The images are recorded at (a) 54:06 h (b) 70:30 h (c) 74:07 h. 12 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 Figure 3: A 3-D images of THF-hydrate in glass beads. The image was reconstructed from 300 slices such as those shown in Figure 2. The embedded bar and accompanying graph relates to absorption coefficients that clearly differentiate hydrate (1), liquid THF and water (2), and glass beads seen as faded spheres (3). Figure 4: Time resolved THF hydrate growth in glass beads serving as host. The 3-D structures are rendered from tomography scans at cooling times (a) 28:53 h, (b) 54:06 h and (c) 78:39 h. The glass beads are not shown to allow enhancement of the contrast for distinct observation of THF-hydrate growth (shown in grey scale). 13 Glass Bead θhw rhw Pore Hydrate 141.07 140.35 40.94 4 338 339 340 341 342 343 344 345 346 THF-Water Solution 141.14 THF Hydrate b a c d Figure 5: Contact angle measurement and capillary model of hydrate in pores (d)(adapted from Clennell et al., 200028). A convex contact angle (b,c) is analyzed with ‘angle tool’ in ImageJ after processing a 2-D image (a) from a vertical stack with tool such as ‘find edges’ followed by ‘sharpen’ in ImageJ. 1.00 a b c 0.95 T pore /T bulk Ice-Water Our study applied to CH4 hydrate Our study for THF hydrate d CH4 hydrate (from Turner et al.) 0.90 0.85 10 100 1000 10000 Capillary Radius (Å) 347 348 349 350 351 352 353 354 Figure 6: Effect of pore radii and contact angle on equilibrium temperature shift for present THF hydrate analysis, its extension for Methane Hydrate. In reference 31, the contact angle for methane hydrate-grain system is assumed to be zero (perfectly wetting). 14 355 Addendum - Table 1: Summary of Parameters used to plot the Temperature 356 depression ratio (Tpore/Tbulk) versus Capillary radius 357 Turner et al.32 Our Study Our Study Ice-Water CH4HYD THFHYD CH4HYD ---- γ, N/m 2.67E-0228 2.67E-0228 2.67E-0228 3.20E-02 θ, deg 0 140 140 180 ρ, kg/m3 91032 971 91032 916 ΔHf, J/kg 4.36E+0536 2.63E+0531 4.36E+0536 6.01E+06