ATTENTION ALL SUCCESSFUL BIDDERS RETURN THE ENCLOSED PROPOSAL IN A SEALED ENVELOPE TO: JACK C. COLLAR, PURCHASING MANAGER ROOM 830 * 716 RICHARD ARRINGTON JR BLVD NORTH BIRMINGHAM, AL 35203 YOU MUST MARK ON THE ENVELOPE: SEALED BID # 283-04 “SEWAGE GRINDER-MUFFIN MONSTER” RETURN BY 5:00 P.M. ON AUGUST 16, 2004 For questions concerning this ITB Contact: Don Dennis, Principal Buyer Phone: (205) 325-5384 Email: dennisd@jccal.org No faxed or email responses will be accepted PURCHASING ASSOCIATION OF CENTRAL ALABAMA TO ALL SUCCESSFUL BIDDERS: The attached Request for Proposal presents a cooperative proposal for the Purchasing Association of Central Alabama (PACA) members below: Abernant Fire Department Adamsville Bessemer Bessemer Board of Education Bessemer State Technical College Bibb County Firefighters Assoc Birmingham-Jefferson Civic Center Birmingham Library System Blount County Board of Education Brighton Brookside Cahaba Heights Fire Department Cahaba Valley Fire & Rescue Cain Creek Fire Department Calera Calera Water Board Cedar Grove Fire Department Center Point Center Point Fire District Chelsea Chilton County Board of Education Chilton/Shelby Mental Health Board Columbiana Concord Fire Department Copeland Ferry Fire Department County 17 Fire Department Eastern Valley Volunteer Fire Dept Eoline Fire Department Fairfield Fairfield Board of Education Forestdale Fire Department Four Mile Fire Department Fultondale Gardendale Graysville Greenpond Fire Department Hay Valley Fire Department Helena Homewood Hoover Hoover Board of Education Hueytown Irondale Jefferson County Board of Education Jefferson County Commission Jefferson County Fire Districts Jefferson County Health Department Jefferson County Housing Authority Jefferson County Library Coop Jefferson State Community College Kimberly Kingdom Fire Department Lakeview Fire Department Lakeview, Town of Lawley Fire Department Leeds Lipscomb McAdory Fire Department #1 McAdory Fire Department #2 McCalla Area Fire District Middle Alabama Area Agency on Aging Midfield Midfield Board of Education Minor Heights Fire Department Moody Fire Department Morris Mountain Brook Mountain Brook Board of Education Mulga Mulga Fire Department North Johns Oneonta City Board of Education Palmerdale Fire Department Pelham Pell City Fire Department Pleasant Grove Riverside Fire Department Rocky Ridge Fire/Rescue Romulus Volunteer Fire Department Saragossa Volunteer Fire Department Shannon Fire Department Shelby County Board of Education Shelby County Commission Shelby County Fire & EMS Shelby County Work Release Shelco Fire & EMS District St. Clair County Fire & EMS Storm Water Management Authority Sylvan Springs Tarrant Tarrant City Board of Education Trafford Trussville Volunteer Fire Department Tuscaloosa County Board of Education Tuscaloosa County Commission Tuscaloosa County Firefighters Assn Tuscaloosa County Housing Authority Vestavia Hills Vestavia Hills Board of Education Virginia Mines Volunteer Fire Dept Walker County Firefighters Assn Warrior Warrior River Fire & Rescue Service West Shelby Fire & Rescue Westover Volunteer Fire & Rescue Other government entities and all school systems within Jefferson County and counties adjoining thereto may elect to participate in this cooperative bid. Vendors must agree that if any additional government entity does join the Association, vendors shall honor prices on this Invitation to Bid for those additional entities that may join the Association. Commodity: “SEWAGE GRINDER-MUFFIN MONSTER” Bid #: 283-04 Principal Buyer: DON DENNIS Telephone: (205) 325-5384 The proposal award will be made by the Jefferson County Commission on behalf of the Association in accordance with the provision of the intergovernmental agreement between the Jefferson County Commission and the members of the Association. Each participating governmental entity of the Association will be responsible for issuing its own purchase orders, delivery instructions, invoicing, insurance requirements, and issue its own tax exemption certificate as required by vendors. This cover letter is considered an integral part of this Request for Proposal document and shall be included by reference into any contract. Acknowledged by _______________________________________________ Vendor Name __________________________________________ Authorized Signature/Title JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 2 INVITATION TO BID Sealed bids marked "SEWAGE GRINDER (MACHO MONSTER GRINDER)" will be received by the Purchasing Manager, Room 830 * 716 Richard Arrington Jr Blvd N, Birmingham, Alabama. Bids will be accepted until 5:00 P.M. central time (standard or daylight savings time, as applicable) on August 16, 2004. Bids submitted after this date and time will not be considered. Bids will be publicly opened at 2:00 P.M. on August 17, 2004. CONDITIONS: Equipment bid must be new, never used, complete and ready to operate. Successful bidder must be an authorized Sales and Service Representative for the equipment being offered. PERMITS, CODES & REGULATIONS: All equipment, construction, and installation will comply with City, County, State and Federal Codes and Regulations. Successful bidder will obtain and pay for all permits necessary, notify proper authoritites for inspections and furnish any certificates required for the work. F.O.B. Destination via best way. DELIVERY: Will be to: JEFFERSON COUNTY ENVIRONMENTAL SERVICES SEPTAGE TANK RECEIVING STATION 1290 OAK GROVE ROAD BIRMINGHAM, AL 35209 ATTN: CLYDE OSBORNE CONTINUED ON SHEET 3 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 3 INVITATION TO BID TAX: Jefferson County is exempt from all tax. Provided however, bidder shall be responsible for payment of all sales, use, lease, ad valorem and any other tax that may be levied or assessed by reason of this transaction. If mutually agreed upon within twelve (24) months from bid opening date, this bid may be used as the basis for additional purchases. Successful bidder agrees that Jefferson County will be charged no more for item(s) bid than the State of Alabama, and that in the event of a price reduction, the County will receive the benefit of such reduction on any undelivered portion of contract. WARRANTY: Equipment furnished will be serviced by Jefferson County in accordance with manufacturer's recommendations, and shall carry the warranty offered with this equipment. GUARANTEE: Bidder certifies by bidding, that he is fully aware of the conditions of service and purpose for which item(s) included in this bid are to be purchased, and that his offering will meet these requirements of service and purpose to the satisfaction of the Jefferson County Commission and its agent. GENERAL: Jefferson County expressly reserves the right to reject any or all bids, or parts of bids, and to make the award on merit and/or features of design and quality, delivery, and availability of parts and service as the best interest of the County appears. TERMINATION OF CONTRACT: This contract may be terminated by the County with a thirty(30) day written notice to the other party regardless of reason. Any violation of this agreement shall constitute a breach and default of this agreement. Upon such breach, the County shall have the right to immediately terminate the contract and withhold further payments. Such termination shall not relieve the contractor of any liability to the County for damages sustained by virtue of a breach by the contractor. CONTINUED ON SHEET 4 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 4 INVITATION TO BID SPECIFICATIONS: One (1) – Model 40001-0032-DI, In-Channel Macho Monster, or approved equal, constructed of ductile iron, complete with a 10 HP, 460 volt, 3-phase, 60 Hz, TEFC motor with a 43:1 reducer. Cutters are 11-tooth cam and have a 1:1 helical stack. Tungsten carbide insert design seals are used in a unit. A Model 42026 4-angle channel mounting frame to be provided. Note: The existing PC2200 controller can be used with this unit. Successful bidder to provide the necessary electrical components to handle the 10 HP motor. PART 1 – GENERAL 1.1 SUMMARY A. This section of the specification describes the sewage grinder. The equipment shall be installed and in compliance with OSHA, local, state and federal codes and regulations. 1.2 REFERENCES A. Grinder shall, as applicable, meet the requirements of the following industry standards: 1. American Society for Testing and Materials (ASTM) A 36: Standard Specification for Carbon Steel Plate 2. American Society for Testing and Materials (ASTM) A 536-84: Standard Specification for Ferritic Ductile Iron Castings 3. American Society for Testing and Materials (ASTM) A 48-83: Standard Specification for Grey Iron Casting 4. American Iron and Steel Institute (AISI) 304 Stainless Steel 5. American Iron and Steel Institute (AISI) 4130 Heat Treated Alloy Steel 6. American Iron and Steel Institute (AISI) 4140 Heat Treated Hexagon Steel 7. Rockwell C 1.3 SUBMITTALS A. Shop Drawing 1. Successful bidder shall submit five (5) sets of shop drawings. Shop drawings shall include equipment descriptions, specifications, dimensional and assembly drawings, parts lists, and job specific drawings. CONTINUED ON SHEET 5 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 5 INVITATION TO BID PART 1 – GENERAL SPECIFICATIONS (CONTINUED): 1.3 SUBMITTALS (CONTINUED) B. Closeout Submittals 1. Successful bidder shall submit five (5) sets of Operation and Maintenance manuals. The manuals shall include equipment descriptions, operating instructions, drawings, troubleshooting techniques, a recommended maintenance schedule, and the recommended lubricants. 1.4 QUALITY ASSURANCE A. Qualifications 1. Qualified successful bidders shall have a minimum five (5) years experience at manufacturing, support systems, two-shafted grinding equipment and motor controls with a minimum of 200 installations with similar equipment. Successful bidder shall provide a list with at least six names and dates of installations for verification by the Engineer or Owner’s Representative. B. Regulatory Requirements: Motor controllers shall, as applicable, meet the requirements of the following regulatory agencies: 1. 2. 3. National Electrical Manufacturer’s Association (NEMA) Standards National Electrical Code (NEC) Underwriters Laboratory (UL and CUL) 1.5 DELIVERY, STORAGE AND HANDLING A. The equipment shall be packaged in containers constructed for normal shipping, handling and storage. B. The containers shall provide adequate protection for the equipment in a dry indoor environment between +40 degrees F (4.5 degrees C) and +100 degrees F (=37.8 degrees C) until time for installation. CONTINUED ON SHEET 6 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 6 INVITATION TO BID PART 1 – GENERAL SPECIFICATIONS (CONTINUED): 1.6 IDENTIFICATION A. Each unit of equipment shall be identified with a corrosion resistant nameplate, securely affixed in a conspicuous place. Nameplate information shall include equipment model number, serial number, successful bidder’s name, and location. PART 2 – PRODUCTS 2.1 MANUFACTURERS A. Grinder shall be in compliance with these specifications and plans and shall be supplied by one of the following manufacturers: 1. JWC Environmental: Macho Monster model No. 40002-0032-DI. B. The manufacturer must certify that the unit can be returned for maintenance to the factory or a local repair facility. The certification shall include a statement that there will be no charge for repair labor. 2.2 SUPPORT SYSTEM(S) FOR IN-CHANNEL GRINDER(S) A. GENERAL 1. A grinder support frame with adjustable mounting brackets shall be provided for a 24 inch wide and a 39 inch deep channel. B. COMPONENTS 1. The support frame and additional supports shall be of welded square tube, angle, and plate construction. The construction material shall be A-36 steel. 2.3 GRINDER A. GENERAL 1. The grinder shall include cutters, spacers, shafts, bearings and seals, side rails, end housings, covers, reducer, and motor. CONTINUED ON SHEET 7 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 7 INVITATION TO BID PART 2 – PRODUCTS SPECIFICATIONS (CONTINUED): 2.3 GRINDER (CONTINUED) A. GENERAL 2. The grinder shall be of two-shaft design and be capable of continuous operation, processing wet or dry. Bar screens or single-shaft devices utilizing a single rotating cutter bar with stationary cutters shall not be acceptable. Grinders designed with cutter and spacer cartridges rather than individual cutters and spacers, shall not be acceptable. 3. Two-shaft design shall consist of two parallel shafts alternately stacked with individual intermeshing cutters and spacers positioned on the shaft to form a helical pattern. The two shafts shall counter-rotate with the driven shaft operating at approximately two-thirds (2/3) the speed of the drive shaft. B. COMPONENTS 1. Individual Cutters and Spacers a. The cutting chamber shall be a nominal height of 32 inches. b. Individual cutters and spacers shall be 4130 heat treated alloy steel, surface ground for uniformity and through-hardened to a minimum 45-50 Rockwell C. c. The inside configuration of both the individual cutters and the individual spacers shall be hexagonal so as to fit the shafts with a total clearance not to exceed 0.015 inch (0.38 mm) across the flats to assure positive drive, minimize wear on the cutters, and increase the compressive strength of the spacers. d. Cutter configuration shall consist of 11 tooth cam cutters. To maintain particle size, the height of the tooth shall not exceed ¾ inch (19mm) above the root diameter. Cutter to cutter root diameter overlap shall be not less than 1/16 inch (1.6 mm) or greater than ¼ inch (6 mm) to maintain the best possible cutting efficiency while incurring the least amount of frictional losses. e. The cutters shall exert a minimum force at the tooth tip of 1,299 lbs/hp (7.748 N/k W) during momentary load peaks. CONTINUED ON SHEET 8 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 8 INVITATION TO BID PART 2 – PRODUCTS SPECIFICATIONS (CONTINUED): 2.4 GRINDER (CONTINUED) 2. Shafts a. b. 3. Grinder drive and driven shafts shall be made of 4140 heat treated hexagon steel with a tensile strength rating of not less than 149,000 psi (1,027 kPa). Each hexagonal shaft shall measure a nominal 2-1/2 inches (64 mm) across parallel surfaces. Shaft Bearings and Seals a. The radial and axial loads of the cutter shafts shall be borne by sealed, oversized, deep-groove ball bearings at each end. b. The bearings shall be protected by a combination of a replaceable and independent tortuous path device and mechanical seals. c. Face materials shall be of tungsten carbide to tungsten carbide. d. O-rings shall be made of Buna-N elastomers. e. Products requiring continuous or occasional lubrication of flushing shall not be accepted. f. The mechanical seal shall be rated at 60 psi (413 kPa) continuous duty by the seal successful bidder. g. The bearings shall be housed in replaceable cartridge that supports and aligns the bearings and seals, as well as protects the shafts and end housings. The seal elements shall be independent of the stack height, therefore cutter stack tightness shall not affect seal performance. The seal elements shall maintain their factory set preload independent of the cutter stack tightness. h. Seals shall meet required pressure rating regardless of cutter stack fit. The seal cartridge shall provide seal protection against axial loading on shafts and bearings during shaft deflection. i. Each seal element shall be positively locked to its corresponding rotating or static cartridge element. This positive lock on the seal elements is critical to long seal life in applications where grit or other abrasive materials are present. CONTINUED ON SHEET 9 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 9 INVITATION TO BID PART 2 – PRODUCTS SPECIFICATIONS (CONTINUED): 2.3 GRINDER (CONTINUED) 4. Hi-Flow Side Rails a. The inside profile of the cutter side rails shall be concave to follow the radial arc of the cutters. b. Clearance between the major diameter of the cutters and the concave arc of the side rails shall not exceed 3/8 inch (10mm). c. The high flow side rails shall have evenly-spaced slots that increase flow and decrease head loss. d. The side rails shall be cast of A 536-84 ductile iron. 5. End Housings and Covers a. Grinder end housings shall be of cast A 48-83 grey iron with a castin-place flow deflector, designed to protect the bushings while guiding particles directly into the cutting chamber. b. Top covers shall be A 536-84 ductile iron and bottom covers shall be 1015 Carbon Steel. 6. Reducer a. The speed reducer shall be a grease-filled planetary-type of reducer with a 500% shock load capacity. The reduction ratio shall be 43:1. b. The input shaft of the reducer shall be directly coupled to the motor using a three-piece coupling, and the output shaft of the reducer shall be directly coupled with the grinder using a two-piece coupling. 7. Motor a. b. 8. The motor shall be 10 hp (7.46 kW), TEFC, 1,760 rpm, 230/460 volt, 3 phase, 60 Hz. Motor service factor shall be 1.15, the efficiency factor not less than 85% at full load and the power factor not less than 80% at full load. Required Running Torque per Horsepower (kW): a. At Momentary Load Peaks: 4,871 in-lbs/hp (738 Nm/kW) CONTINUED ON PAGE 10 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 10 INVITATION TO BID PART 2 – PRODUCTS SPECIFICATIONS (CONTINUED): 2.5 MOTOR CONTROLLER A. The existing controller shall be modified by the manufacturer to operate the new grinder. 2.6 SOURCE QUALITY CONTROL A. Each grinder and controller shall be factory tested to ensure satisfactory operation. 2.7 SPARE PARTS A. The successful bidder shall maintain a complete inventory of spare parts within 250 miles of the plant site. B. The successful bidder shall provide an exchange program so that a replacement cutter cartridge assembly can be at the plant site prior to removing an operating unit from service. C. The successful bidder shall provide the service of rebuilding a unit for only the cost of the parts supplied. D. If the successful bidder does not comply with paragraphs A, B, and/or C above, the successful bidder shall furnish a complete unit for spare. PART 3 – EXECUTION 3.1 INSTALLATION A. Grinder(s) and motor controller(s) shall be installed (by Jefferson County) in accordance with successful bidder’s installation instructions, and in compliance with all OSHA, local, state, and federal codes and regulations. 3.2 FIELD QUALITY CONTROL A. Successful bidder shall provide the services of a factory-trained representative to check the installation and to start-up each grinder and controller. The factory representative shall have complete knowledge of proper installation, operation, and maintenance of equipment supplied. Representative shall inspect the final installation and supervise a start-up test of the equipment. CONTINUED ON SHEET 11 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 11 INVITATION TO BID GENERAL: The Jefferson County Commission expressly reserves the right to reject any or all bids, or parts of bids, and to make the award or awards as the best interest of the County appears. Name of Your Manufacturer & Product Number(s)____________________________________ (Attach two (2) copies of your Manufacturer's Catalog Sheets) Attach a letter stating differences between County specifications and specifications of item(s) offered. Delivery is guaranteed not later than _______ days after order date. Attach a copy of your complete warranty, which shall become a part of your bid. Bidder agrees that he will deliver any items awarded to him, that such items will be manufactured to quoted specifications, that prices billed will be no higher than those quoted herein and that delivery will be made within the time specified herein or within a reasonable time, if not so specified. Bidder hereby guarantees delivery of all items awarded to him hereunder, without any qualification or limitation whatsoever. In making this guarantee, bidder confirms that he has secured the subject items or has obtained guarantee of their availability sufficient to his satisfaction. Bidder further agrees that in the event bidder fails to deliver any items awarded to him in accordance herewith for any reason whatsoever, Jefferson County may, at its option, accept the next lowest and best bid for such items, or rebid such items, or obtain substitute items elsewhere. Such substitutes may include later year models, where current year models are not reasonably available. Bidder agrees to pay Jefferson County the difference between the bidder's bid for such items and the cost to Jefferson County to obtain the items elsewhere, if greater, and other incidental and consequential damages. Jefferson County may elect not to effect such cover, and may enforce all remedies authorized by law. CONTINUED ON SHEET 12 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 12 BID (Bidder must use this form) Fill in all spaces. A bid bond or cashier's check in the amount of 5% of bid will be required for any bid exceeding $10,000.00. DESCRIPTION Model 40001-0032-DI Macho Monster, or equal QUANTITY 1 PRICE $_______________ CONTINUED ON SHEET 13 JEFFERSON COUNTY COMMISSION PURCHASING DEPARTMENT ROOM 830 * 716 RICHARD ARRINGTON JR BLVD N BIRMINGHAM, AL 35203 (205) 325-5381 PRINCIPAL BUYER: DON DENNIS JULY 29, 2004 BID NO: 283-04 SHEET NO: 13 INVITATION TO BID The Jefferson County Commission, or it's Agent, shall have the right to waive any informality or irregularity. Under certain limited conditions, the Purchasing Department may apply a local preference option in determining the low bid for purchases of personal property. All provisions of this Invitation are accepted by bidder as part of any contract or purchase resulting therefrom. Please specify terms of payment below; otherwise, the terms will be 2% 10th Prox. Date: _______Company Name: ________________________________Web Address:__________________ Terms:_______Address:________________________________________City:______________ County: _______________ State: _____ Zip: ____________Phone: (_____) ___________________ If Jefferson County Business Licenses were issued to your company for the past twelve (12) months, please list numbers: _____________________________________________. Vendor's Federal I.D. Number: ____________________________ I certify that ___________________________ has ___ has not ___ been in operation for one year at (Company Name) (Check one) location(s) zoned for the type of business conducted by my company at the address stated above. ______________________________ (Authorized Signature) ______________________________ (Print Name) ______________________________ (E-Mail Address) Toll Free Phone: _____________________________Fax Number: _________________________________ Return original bid in sealed envelope. Authorized signature of bidder must be in ink. Bids received in our office after the specified date and hour will not be considered. INDICATE THE FOLLOWING ADDRESSES IF DIFFERENT FROM ABOVE: 1. BID AWARD NOTICE ADDRESS 2. PURCHASE ORDER ADDRESS 3. REMITTANCE ADDRESS (AND NAME IF DIFFERENT THAN ABOVE)