PROBLEMS ON ACCEPT OR REJECT SPECIAL ORDER DECISION P – 1. The flexible budget at 80% capacity of Dynamic Company Ltd. is as follows: Production in units 30,000 Sales value Rs. 600,000 Material cost 15,000 Labour cost 105,000 Overhead cost Variable 60,000 Semi variable 35,000 Fixed 100,000 An offer of for additional 3,750 units sales is available if it is supplied at Rs. 7 each. If the semi variable overhead increases only Rs. 1,250 for the additional production will it be advisable to accept this offer? P –2. Due to industrial depression a plant is running at present at 50% of its capacity. The following details are available. Particulars Cost of production per unit Direct material Rs. 2 Direct labour 1 Variable overhead 3 Fixed overhead 2 Total Rs. 8 Production per month 20,000 units Total cost of production Rs. 1,60,000 Sales Rs. 1,40,000 Loss 20,000 An exporter offer to buy 5,000 units per month at the rate of Rs. 6.25 per unit and the company hesitate to accept the order for fear of increasing its already operating loss. Advice if the company should acceptor rejects this offer? P – 3. The uniform product company produces a single product. Its maximum annual production capacity is 480,000 labour hours. Currently it is producing at an annual rate of 375,000 labour hours. Normal volume (the basis of absorption of fixed overheads) is 450,000 labour hour. The company has received an offer of 70,000 such units at a special price of Rs. 12 per unit. The regular selling price is Rs. 15 per unit. The standard cost sheet of one unit of the product is as follows: Direct materials (10 kgs @ Rs. 0.50) Rs. 5.00 Direct labour (1.5 hour @ Rs. 2) 3.00 Variable overhead (1.5 hour @ Rs. 2) 3.00 Fixed overhead (1.5 hour @ Rs. 1) 1.50 Total Rs. 12.50 Required: In the short run, would it be profitable to accept the offer. P – 4. ITR Ltd. is currently operating at an annual production volume of 750,000 direct labour hours. Its annual operating capacity, which cannot be increased, is 1,000,000 direct labour hours. Recently JRT Ltd. has offered to buy 250,000 units 1 of the company’s product at a special price of Rs. 10.50 per unit. The regular selling price is Rs. 12.90 per unit. The standard cost sheet of one unit of the product appears as under: Particulars Rs. Materials (6 kg @ Rs. 0.40 per kg) 2.40 Direct labour (2 hours @ Rs. 2.50 per hour) 5.00 Variable Overheads (2 hours @ Rs. 0.75 per hour) 1.50 Fixed Overheads (2 hours @ Rs. 1.20 per hour) 2.40 Total 11.30 Would it be profitable to accept the offer? P – 5. Kathmandu Company Ltd. is specialised in the manufacture of dolls and toys. It receives an order for 1,000 units of children dolls from a large scale chain store at a price of Rs. 6 per unit. The company sells this type of doll to its other customers at Rs. 10 each but it has surplus capacity and can take the special order without affecting adversely its normal operations for the coming month. Income statement based on costing records for the preceding month is as under: Particulars Rs. Net Sales 5000 units @ Rs. 10 50,000 Variable cost: Direct material @ Rs. 3 per unit 15,000 Direct labour @ Rs. 2 per unit 10,000 Fixed cost: Factory overhead 10,000 Selling and Administrative Expenses 10,000 Total costs 45,000 Profit 5,000 Direct material and direct labour to be incurred on the special order are estimated to be the same per unit as for regular business. Special tools costing Rs. 500 would be required to meet the specifications of the chain store. There will be no change in other expenses. You are required to prepare a differential cost analysis for deciding about the acceptance of the order. P –6 6 The Leobl Company is considering the submission of a bid to an agency of the Defense Department for 50,000 units per month of its batter-powered fingernail clippers. The design and manufacturing operations for this item for the armed forces would be the same as for the company's standard commercial line, which sells at $1.75 per unit. Geared to a normal capacity of 400,000 units per month, the Loebl Company has been operating for the last few months at about 300,000 units. Management has learned informally that competitive bids are ranging in price from $1.30 to $1.45 per unit. It believes that if it can bid $1.25 per unit, the company can land the contract. It is to quote a price with terms net, f.o.b. Company's plant. Pertinent data for current monthly activity are: Cost item Costs Incurred last Budget at normal month capacity (300,000 units) (400,000 units) Direct materials $135,000 $180,000 2 Direct labor 75,000 100,000 Indirect labor 45,000 60,000 Heat, light, power 28,000 36,000 Supervision 55,000 70,000 Depreciation 40,000 40,000 Engineering 20,000 20,000 Sales commissions 21,000 28,000 Packing costs 15,000 20,000 Freight out 15,000 20,000 Office expenses 15,000 15,000 Advertising 19,000 22,000 Miscellaneous administrative 6,000 6,000 Total costs $489,000 $617,000 Required: a. Determine the desirability of submitting a bid of $1.25 per unit. b. At what price should the contract be bid to bring monthly total company operating profit to a level equal to a return of 15 percent on average monthly operating assets of $350,000 (i.e. average balance of $4,200,000 dividend by 12)? c. Comment on other factors affecting the decision. P – 7. Anchor Company manufactures several different styles of jewelry cases. Management estimates that during the third quarter of 19×6 the company will be operating at 80 percent of normal capacity. Because the company desires a higher utilization of plant capacity, the company will consider a special order. Anchor has received special order inquires from two companies. The first order is from JCP Inc., which would like to market a jewelry case similar to one of Anchor's cases. The JCP jewelry case would be marketed under JCP's own label. JCP Inc. has offered Anchor $5.75 per jewelry case for 20,000 cases to be shipped by October 1, 19×6. The cost data for the Anchor jewelry case which would be similar to the specifications of the JCP special order are as follows: Regular selling price per unit $9.00 Costs per unit: Raw materials Direct labour 0.5 h @ $ 6.00 $2.50 Overhead 0.25 machine h @ $4.00 3.00 1.00 Total costs $6.50 According to the specifications provided by JCP Inc., the special order case requires less expensive raw materials. Consequently, the raw materials will only cost $2.25 per case. Management has estimated that the remaining costs, labor time, and machine time will be the same as the Anchor jewelry case. The second special order was submitted by the Krage Co. for 7,500 jewelry cases at $7.50 per case. These jewelry cases, as with the JCP cases, would be marketed under the Krage label and have to be shipped by October 1, 19×6. However, the Krage jewelry case is different from any jewelry case in the Anchor line. The estimated per-unit costs of this case are as follows: 3 Raw materials Direct labor 0.5 h @ $6.00 Overhead 0.5 machine h @ $4.00 $3.25 3.00 2.00 Total costs $8.25 In addition, Anchor will incur $1,500 in additional setup costs and will have to purchase a $2,500 special device to manufacturer these cases; this device will be discarded once the special order is completed. The Anchor manufacturing capabilities are limited to the total machine hours available. The plant capacity under normal operations is 90,000 machine hours per year or 7,500 machine hours per month. The budgeted fixed overhead for 19X6 amounts to $ 216,000. All manufacturing overhead cost are applied to production on the basis of machine hours at $4.00 per hour. Anchor will have the entire third quarter to work on the special orders. Management does not expect any repeat sales to be generated from either special order. Company practice precludes Anchor from subcontracting any portion of an order when special orders are not expected to generate repeat sales. Required: Should Anchor Company accept either special order? Justify your answer and show your calculations. P – 8. The long company is currently operating at its full capacity of 200,000 units annually costs are as bellow: Direct material Rs. 640,000 Direct labour Rs. 320,000 Variable overhead Rs. 160,000 Fixed overhead Rs. 96,000 Fixed sales and distribution expensesRs. 48,000 Variable selling and distribution exp.Rs. 64,000 The product is sold under long company brand Rs.10. Hari distributors offer to purchase 80,000 units annually for the next five year at Rs.6.60 per unit. This offer, If accepted will not affect the current selling price because Hari distributors will sell under its own brand name. Acceptance of the offer will have the following results. Labour costs on the additional 80,000 units will be 1.5 times the regular rate. Variable selling and distribution expenses will increase by Rs.0.08 per unit on additional unit only. The required additional material can be purchased at 5% volume discount. All other cost factors will remain the same. Required: Should Long Co. accept the offer? Show all your computations in support of your conclusion. P – 9. The Kathmandu Soap & Chemical company produces and sells toilet soap. The income statements at two different levels of activities are summarized below: Sales in boxes 50,000 100,000 Sales revenue Rs. 2,500,000 Rs. 5,000,000 Less: Cost: Direct Materials 500,000 1,000,000 Direct wages 500,000 1,000,000 Indirect wages 250,000 500,000 4 Heat, Light & Power Supervision Depreciation Sales Commission Packing cost (wrapper) Carriage outwards Advertising Administration & other 250,000 350,000 250,000 350,000 500,000 500,000 125,000 250,000 50,000 100,000 50,000 100,000 50,000 75,000 100,000 100,000 Rs. 3,475,000 Rs. 4,325,000 The sales for 1983 were 75,000 boxes and which was only 75% of capacity available. On January 1st 1984 the Kathmandu Hotel (P) Ltd. approached the company with a special offer to supply 20,000 boxes of special brand toile soap at Rs.40.00 per box. The soap was to bear special hotel monogram and was to have appellant fragrance to the taste of Hotel guest. The special device to print hotel monogram will cost additional Rs.200,000 and special fragrance will increase the materials cost by Re. 1 per box. All other fixed cost and materials cost will remain unchanged. Required: Should the company accept this special offer? (TU 2041) P – 10. Purna Enterprises manufactures a variety of office furniture items, including a beautiful Mahogony desk. A representative of a Middle-Eastern nation approaches the firm with an offer to buy 200 desks at a price of Rs. 450 each. Normal price is Rs. 600. The production of the 200 desk would not require the addition of any production facilities or other fixed costs. The following schedule presents cost data pertaining to the production and sale of Mahogony desks: Particulars Total costs for unit 5,000 Cost Desks Direct Materials Rs. Rs. 250 1,250,000 Direct Labour 5,00,000 100 Manufacturing overhead (40% variable) 7,50,000 150 Variable selling (all commission)* 2,40,000 48 Fixed selling 50,000 10 Administrative (all fixed) 75,000 15 Allocated corporate expenses 1,00,000 20 Rs. Rs. 593 29,65,000 * The sales commission is based on a flat fee of Rs. 48 per desk sold. Required: a) If there is no commission expense, should Purna accept this special order? b) If the order is accepted, what would be the effect on company probability? c) Should the order be accepted if a commission fee must be paid to the sales representative covering the Middle East? (TU 2045) P – 11 The waterbed company manufactures several types of waterbeds. Expecting a jump in demand for its product, the company built a large plant that currently is being utilized at 60 percent of capacity. A salesman brings in an offer from a large motel chain to purchase 100 heated king-size waterbeds for a price of Rs. 5 450 each. Normal selling price for the bed is Rs.800 each. The schedule of the present costs of the king-size waterbeds for the current year's production was as follows: Acceptance of the order would cause no increase in any fixed cost. Particulars Costs for 1,000 Unit cost units Direct Materials Rs. 260,000 Rs. 260 Direct Labour 80,000 80 Manufacturing overhead (40% variable) 160,000 160 Marketing (1/3 variable) 120,000 120 Administrative (10% variable) 100,000 100 Total Rs. 720,000 Rs. 720 Required: a) Should the company accept the offer? Support your answer. b) Would your answer to a change is sales commission of Rs. 20 a bed could be eliminated on this special order? c) Assume that 75 percent of the variable marketing costs can be eliminated. What would be the effect on the net income from accepting this order?(TU 2046) P – 12. The Kathmandu Product Ltd.; a company engaged in production of specialized goods called ‘Kath Craft’ has been utilizing its capacity only by 80% of its available capacity. The company received an special offer to supply 25,000 units of its product most similar to one the company at present is selling in the market, but under different brand name. The price offered is Rs.100 per unit. The data relating to produce one unit of regular product are presented below: Direct Material cost 4 units @ Rs. 10 = Rs. 40.00 Direct Labour cost 3 hours @ Rs. 10 = Rs. 30.00 Manufacturing overhead 3 hours @ Rs. 15 (based on direct labour hour) = Rs. 45.00 Total cost per unit Rs. 115.00 The company at present is selling its product at Rs. 150 per unit. The company has adopted a policy of defining its capacity in direct labour hour. The annual normal budgeted hour is 300,000 hours and the budgeted fixed overhead for the period is Rs. 15,00,000. All manufacturing overheads are applied to production on the basis of direct labour hour at Rs. 15 per hour. The special offer will have no other cost than regular production cost. Required: a) Should the company accept this offer and also show how total profit of the company would change by accepting this offer? b) Would the company have any opportunity cost of the offer?(TU 2050) P – 13. A company with a normal capacity of 25,000 DLH has been able to utilize only 80% of its capacity in the past. The company received an offer to supply 30,000 units of its product but in the other brand name at a price of Rs. 15 per unit. The regular selling price and cost of manufacturing one unit of output have been detailed below: Selling price per unit Rs. 20 Direct material Rs. 5 Direct labour 0.25 hours Rs. 5 Manufacturing overhead cost 0.25 hour Rs. 6 6 Total manufacturing cost Rs. 16 The selling and distribution cost would be Rs. 2 per unit and budgeted fixed manufacturing cost for normal capacity volume would be Rs. 300,000. Required: a. Differential cost analysis b. Opportunity cost of offer if any. (TU 2056) P – 14. The income statement of Nepal Thai Food Ltd. has been presented below: Products Lovely Fancy Total Sales unit 3,000 2,000 5,000 Sales revenue 60,000 20,000 80,000 Less: Variable cost of goods sold 30,000 10,000 40,000 Contribution margin 30,000 10,000 40,000 Less: Fixed cost Joint cost 10,000 2,000 15,000 Departmental fixed cost 8,000 7,000 10,000 Total fixed cost 18,000 7,000 25,000 Net income 12,000 3,000 15,000 Company received a special offer to supply 2000 units of lovely product in a different brand name, at Rs.16 per unit. The special product would need material cost of Rs.5 per unit, direct labour cost of Rs.4 per unit and the variable manufacturing overhead cost of Rs.2 per unit. The company has been able to utilize its capacity in the past and production of special product would be possible only if, the production and soles of Fancy product could be curtailed by 1000 units. However, the special product would need investment in special device a sum of Rs.4,000 and would have to spend Rs.2,000 for setup cost. Required: 1. Sales volume to company break even. 2. Differential cost analysis to decide whether the company should accept the order. 3. Opportunity cost of order if any. A company has normal capacity of 60,000 Direct Machine Hours (DMH). The production and sales volume per year at present have been given below: Regular demand in units 1,00,000 units Cost of production per unit: Direct material Rs. 30.00 Direct labor, 1 hour 12.00 Manufacturing overhead, 0.5 DMH 48.00 Selling price per unit: Rs. 100 Budgeted fixed overhead at present capacity Rs. 3,600,000 The company received an offer to supply 25,000 units at a price of Rs. 75 per unit Required: a) Statement showing differential analysis to decide whether the company should or should not accept the offer. b) The opportunity cost of special offer if the company accepts the offer. c) What other qualitative factors might be relevant here? 7