TM 11-1 AGENDA: FLEXIBLE BUDGETS AND OVERHEAD ANALYSIS A. Flexible budgets and performance reports 1. Static budgets 2. Flexible budgets 3. Flexible budget overhead performance report B. Further analysis of variable overhead 1. The choice of activity measure 2. Variable overhead spending variance 3. Variable overhead efficiency variance C. Overhead application in a standard cost system 1. Predetermined overhead rate 2. Applying overhead D. Fixed overhead variances 1. Budget variance 2. Volume variance E. Overhead under- and overapplied and standard cost variances © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-2 STATIC BUDGETS The budgets in Chapter 9 were “static.” A static budget is created at the beginning of the budgeting period and is valid only for the budgeted level of activity. EXAMPLE: Larch Company, which makes a single product, bases its budgets for manufacturing overhead on the following data: Variable overhead cost category Maintenance ............................... Indirect materials........................ Utilities ....................................... Total variable overhead cost ........ Fixed overhead cost category Depreciation ............................... Supervision................................. Insurance ................................... Total fixed overhead cost ............ Standard Cost Per Unit $0.60 1.40 1.00 $3.00 Budgeted Annual Cost $ 40,000 50,000 10,000 $100,000 © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-3 STATIC BUDGETS (continued) Larch Company originally planned to produce and sell 10,000 units during the year, but actual activity was only 8,000 units. A report based on the static (i.e., original) budget from the beginning of the year follows: Larch Company Comparison of Actual Overhead Costs to Budgeted Overhead Costs Units produced and sold ..... Actual 8,000 Original Budget 10,000 Variance 2,000 U Variable overhead costs: Maintenance .................... Indirect materials............. Utilities............................ Total variable overhead ...... $ 4,500 12,000 9,500 26,000 Fixed overhead costs: Depreciation .................... Supervision ..................... Insurance ........................ Total fixed overhead ........... 40,000 49,000 10,000 99,000 40,000 50,000 10,000 100,000 0 1,000 F 0 1,000 F Total overhead cost ............ $125,000 $130,000 $5,000 F $ 6,000 14,000 10,000 30,000 $1,500 2,000 500 4,000 F F F F Does the above report, which is based on the original static budget, indicate whether overhead spending was under control? © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-4 FLEXIBLE BUDGETS • A flexible budget is geared toward all levels of activity within a relevant range, rather than toward only one level of activity. • A flexible budget is dynamic rather than static; it can be tailored for any level of activity within the relevant range. EXAMPLE: Refer to the data for Larch Company. A flexible budget for manufacturing overhead is provided below for three different levels of activity ranging from 5,000 to 15,000 units. Larch Company Flexible Budget for Overhead Cost Formula Per Unit Variable overhead costs: Maintenance .................. Indirect materials........... Utilities.......................... Total variable overhead .... Fixed overhead costs: Depreciation .................. Supervision ................... Insurance ...................... Total fixed overhead ......... Total overhead cost .......... $0.60 1.40 1.00 $3.00 5,000 Units 10,000 15,000 $ 3,000 7,000 5,000 15,000 $ 6,000 14,000 10,000 30,000 $ 9,000 21,000 15,000 45,000 40,000 50,000 10,000 100,000 40,000 50,000 10,000 100,000 40,000 50,000 10,000 100,000 $115,000 $130,000 $145,000 © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-5 OVERHEAD PERFORMANCE REPORT In a performance report focused on cost control, actual costs should be compared to the flexible budget for the actual level of activity—not the budget for the planned level of activity. EXAMPLE: Because Larch Company produced and sold only 8,000 units instead of the 10,000 units that had been planned, we would expect spending on variable overhead items to be less than had been planned. Larch Company Overhead Performance Report Cost Formula Per Unit Variable overhead costs: Maintenance ................. Indirect materials .......... Utilities ......................... Total variable overhead.... Fixed overhead costs: Depreciation ................. Supervision ................... Insurance ..................... Total fixed overhead ........ Total overhead cost ......... $0.60 1.40 1.00 $3.00 Actual Costs Incurred 8,000 Units $ Flexible Budget Based on Spending 8,000 & Budget Units Variances 4,500 $ 4,800 12,000 11,200 9,500 8,000 26,000 24,000 40,000 49,000 10,000 99,000 $ 300 800 1,500 2,000 40,000 50,000 10,000 100,000 0 1,000 0 1,000 $125,000 $124,000 $1,000 © The McGraw-Hill Companies, Inc., 2008. All rights reserved. F U U U F F U TM 11-6 THE MEASURE OF ACTIVITY • Most companies use a measure of activity such as labor-hours or machine-hours as the activity base for manufacturing overhead. This is particularly true in multi-product companies where hours often serve as a common denominator for diverse products. • Should actual hours or standard hours allowed for the actual output be used in constructing budget allowances for the performance report? There are two approaches: 1. The budget allowance is based solely on the actual hours. Then only a spending variance for variable overhead is computed. (See Exhibit 11-6 in the text for an example.) 2. Budget allowances are based on both the actual hours and the standard hours allowed for the actual output. Then both spending and efficiency variances are computed for variable overhead. (See Exhibit 11-7 in the text for an example.) © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-7 Variable Overhead Performance Report: Budget Allowances Based on Actual Hours © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-8 Variable Overhead Performance Report: Budget Allowances Based on Actual Hours and Standard Hours Allowed © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-9 OVERHEAD VARIANCE ANALYSIS The flexible budget for manufacturing overhead provides information to: • Compute predetermined overhead rates. • Complete the standard cost card. • Apply overhead cost to products. • Prepare overhead variance reports. EXAMPLE: Swift Company manufactures a single product. Standard cost data for the product follow: Direct materials .... Direct labor .......... (1) Standard Quantity or Hours 3.5 feet 2.0 hours (2) Standard Price or Rate $12 per foot $16 per hour Standard Cost (1) × (2) $42 $32 Overhead is assigned to the product on the basis of standard direct labor-hours. Swift Company’s flexible budget for overhead (in condensed form) is given below: Variable costs . Fixed costs ..... Total cost ....... Cost Per DLH $5 Direct Labor-Hours 10,000 15,000 20,000 $ 50,000 300,000 $350,000 $ 75,000 $100,000 300,000 300,000 $375,000 $400,000 © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-10 PREDETERMINED OVERHEAD RATE In a standard cost system, the predetermined overhead rate is computed as follows: Overhead from the flexible budget at the denominator level of activity Predetermined = overhead rate Denominator level of activity EXAMPLE: The predetermined overhead rate at Swift Company is computed below for two levels of activity: Denominator activity: 10,000 DLHs Variable element: ($50,000 ÷ 10,000 DLHs) .. Fixed element: ($300,000 ÷ 10,000 DLHs) .... Predetermined overhead rate ....................... $ 5 per DLH 30 per DLH $35 per DLH Denominator activity: 15,000 DLHs Variable element: ($75,000 ÷ 15,000 DLHs) .. Fixed element: ($300,000 ÷ 15,000 DLHs) .... Predetermined overhead rate ....................... $ 5 per DLH 20 per DLH $25 per DLH Note that the difference between the predetermined overhead rates at the two levels of activity is entirely due to fixed overhead being spread over different amounts of activity. © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-11 APPLYING OVERHEAD IN A STANDARD COST SYSTEM Assume that the denominator level of activity at Swift Company is 15,000 DLHs. The following data apply to the current year’s operations. Denominator level of activity ................ Number of units completed .................. Actual direct labor-hours ...................... Actual manufacturing overhead cost: Variable ............................................ Fixed ................................................ Total ................................................... 15,000 DLHs 8,000 units 18,000 DLHs $ 81,000 305,000 $386,000 In a standard cost system, overhead is applied on the basis of the standard hours allowed for the actual output rather than on the basis of the actual hours. This results in a simpler system in which the overhead applied to units is always the same. In this example, the overhead cost is always $50 per unit (2.0 DLHs per unit × $25 per DLH) Using the above data, the company’s manufacturing overhead account would appear as follows: Actual overhead cost Manufacturing Overhead 386,000 Applied overhead cost Overapplied overhead 400,000* 14,000 * 8,000 units × 2.0 DLHs per unit = 16,000 DLHs; 16,000 DLHs × $25 per DLH = $400,000. © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-12 VARIABLE OVERHEAD VARIANCES Swift Company’s $14,000 overapplied overhead can be explained by four variances: the variable overhead spending and efficiency variances and the fixed overhead budget and volume variances. The variable overhead variances are computed below: Actual Hours of Input, at the Actual Rate (AH × AR) Actual Hours of Input, at the Standard Rate (AH × SR) 18,000 DLHs × $5 per DLH = $90,000 Standard Hours Allowed for Output, at the Standard Rate (SH × SR) 16,000 DLHs × $5 per DLH = $80,000 $81,000 Spending Variance, Efficiency Variance, $9,000 F $10,000 U Spending variance: The variable overhead spending variance contains differences between actual and standard prices and between actual and standard quantities. Efficiency variance: The variable overhead efficiency variance is not a measure of how efficiently overhead resources were used. It is a measure of the efficiency with which the base underlying the flexible budget was used. © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-13 FIXED OVERHEAD VARIANCES Data concerning Swift Company are presented below: Denominator activity (direct labor-hours) ............... Actual direct labor-hours worked ........................... Standard direct labor-hours allowed for output ...... Number of units produced .................................... Budgeted fixed overhead cost ............................... Actual fixed overhead cost incurred ....................... Fixed element of the predetermined overhead rate 15,000 18,000 16,000 8,000 $300,000 $305,000 $20 DLHs DLHs DLHs units Using these data, an analysis of the company’s fixed overhead variances follows: Actual Fixed Overhead Cost Budgeted Fixed Overhead Cost Fixed Overhead Cost Applied to Work in Process 16,000 DLHs × $20 per DLH = $320,000 $300,000 $305,000 Budget Variance, Volume Variance, $5,000 U $20,000 F © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-14 FIXED OVERHEAD VARIANCES (continued) The fixed overhead variances can also be computed as follows: Budget = Actual fixed - Budgeted fixed variance overhead cost overhead cost = $305,000 - $300,000 = $5,000 U Fixed component of Volume = the predetermined variance overhead rate æ ö ççDenominator Standard÷ ÷ - hours ÷ çç ÷ hours çè allowed ÷ ø = $20 per DLH × (15,000 DLHs - 16,000 DLHs) = $20,000 F • The volume variance is not a measure of spending; it is affected only by the level of activity. Standard hours allowed for the actual activity > Denominator level of activity Favorable Standard hours allowed for the actual activity < Denominator level of activity Unfavorable © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-15 GRAPHIC ANALYSIS OF VOLUME VARIANCE Applied fixed overhead 320,000 300,000 Fixed overhead cost applied at $20 per standard hour Volume variance 20,000 F Budgeted fixed overhead Denominator hours Standard hours allowed 13 14 15 16 17 18 Standard direct labor hours (000) © The McGraw-Hill Companies, Inc., 2008. All rights reserved. TM 11-16 SUMMARY OF VARIANCES • In a standard costing system, under or overapplied overhead equals the sum of: • Variable overhead spending variance • Variable overhead efficiency variance • Fixed overhead budget variance • Fixed overhead volume variance • Underapplied overhead is equivalent to a net unfavorable variance. • Overapplied overhead is equivalent to a net favorable variance. Thus, Swift Company’s $14,000 overapplied overhead can be explained as follows: Variable overhead: Spending variance ................. $ 9,000 Efficiency variance ................. 10,000 Fixed overhead: Budget variance .................... 5,000 Volume variance.................... 20,000 Overapplied overhead .............. $14,000 F U U F F © The McGraw-Hill Companies, Inc., 2008. All rights reserved.