TRANSPORTATION UNIT 5: USE OF THE DIGITAL MULTIMETER INTRODUCTION Through the use of lecture, multimedia resources, demonstration, group activities, and hands-on lab work the instructor will direct the student learning to safely and properly test the automotive electrical system and components. Students will be instructed in diagnosis and service of electrical systems, subsystems, and components. Safety and environmental responsibility will be covered in detail. Safe, clean procedures using recommended service tools will be included in instruction. Safety and environmental responsibility will be covered in detail. Safe, clean procedures using recommended service tools and equipment will be included in instruction. Procedures should include precautions for SRS (air bags), antitheft devices, and all of the vehicle's computer systems. Separate instruction should cover High Voltage Systems. Course: 47.571 Foundations of Transportation & Logistics Unit Development Template Annotation In this unit students will identify the importance of safe tool use. Students will review basic electrical principles. Emphasize importance of correct electrical testing procedures in the lab exercise. The use of multimeter (DMM) used as a voltmeter, amp meter and ohm meter, electrical test equipment, and service procedures. Grade(s) 9-Ninth 10-Tenth 11-Eleventh Georgia CTAE Resource Network Unit Plan Resource Unit FTL 5 • Page 1 12-Twelfth Time: 6 Author Sonny Reeves sreeves.hutchingscc@bibb.k12.ga.us www.autoteacher.net Notes to the Teacher Safety cannot be reinforced enough. An OSHA approved safety shower and eye wash should be accessible by all persons engaged in this lesson. Shop safety issues are to be reviewed and stressed in this lesson. The service information for the vehicle systems being used in the demonstrations and practice should be available. Disconnect or remove air bags and/or use vehicles without the systems. For student practice a module can be used for most of the testing. Students with disabilities: For students with disabilities, each instructor should refer to the student's IEP to be sure that the accommodations specified in the IEP are being provided within the classroom setting. Instructors should also familiarize themselves with the provisions of Behavior Intervention Plans that may be part of a student's IEP. Frequent consultation with a student's special education instructor will be beneficial in providing appropriate differentiation within any given instructional activity or requirement. Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 2 STANDARDS GPS Focus Standards: ACT-FTL-4: Describe and explain the properties of electricity. ACT-FTL-5: Demonstrates knowledge of related physical science principles. GPS Academic Standards: ELA10W3 The student uses research and technology to support writing. SPS5. Students will compare and contrast the phases of matter as they relate to atomic and molecular motion. NATEF 2008 Standards: 1. VI A 5.Diagnose electrical/electronic integrity of series, parallel and series-parallel circuits using principles of electricity (Ohm’s Law). 2. VI A 7. Demonstrate the proper use of a digital multimeter (DMM) during diagnosis of electrical circuit problems including source voltage and voltage drop, current flow and resistance. 3. VI A 8, Check electrical circuits with a test light; determine necessary action. 4. VI A 13. Inspect and test fusible links, circuit breakers, and fuses; determine necessary action. NATEF Academic Standards: LA283, The technician uses computerized and other databases to obtain system information. LA285, The technician can comprehend and apply information in operator's manuals to operate and maintain automotive tools and equipment. MA176, The technician interprets symbols to determine compliance with the manufacturer's specifications. MA001, The technician can use Ohm’s Law to determine circuit parameters that are out of tolerance. SC177, The technician can demonstrate an understanding of and explain the properties of electricity that impact the lighting, engine management, and other electrical systems in the vehicle. SC198, The technician can demonstrate an understanding of the correct procedure to measure the electrical parameters of voltage, current, resistance, or power. UNDERSTANDING AND GOALS Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 3 Unit Understandings, Themes, and Concepts: Students will understand that knowledge of the basic laws of electricity is the key to the technology of the future. Primary Learning Goals: EQ: What are the properties of electricity and how does a technician use them to service the vehicles electrical system? How do volts, amps and ohms relate to each other? EQ: What are the physical science properties related to automotive service and repair? What are the laws of electrical force? How can I use electrical laws to diagnose electrical problems on vehicles? What are the safety concerns for the technician in electrical testing? What hand tools are special to electrical testing? Why are clean, orderly work habits important? What are the Health and Safety regulations for working with electrical test equipment and circuits? What are correct voltage levels for the circuit being tested? What are amperage levels of the circuits being tested? What are the types of the circuits used in the different electrical components? What are the ways of testing resistance in the circuit? Define voltage, resistance, and current flow. What electrical laws must the electrical technician know? BALANCED ASSESSMENT Assessment Method/Type: # Constructed Response Peer Assessment Combined Methods Selected Response Informal Checks Self Assessment Assessment Title: Inspecting and testing a battery. Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 4 Description/Directions: Download assessment from http://www.cdxetextbook.com/PDF/ac/testbat_AC.pdf Have students follow worksheet for practice and teacher assessment of the practice . Attachment – Supplemental Resource Title: Work Sheet, Testing a Battery Worksheet, Battery Test Web Resources: Web resources are embedded and annotated in sequence steps. Additional web resources can be found at https://www.autoteacher.net UNIT PERFORMANCE TASK(S) Performance Task Title: Battery Core Skills 1 Description/Directions: When students complete job sheet, and/or follow activity guide and have practiced the tasks the instructor may use the attached performance test for final assessment and to prove their level of mastery for unit. The performance test may be used by students during practice for peer assessment before instructor sign off. The completed rubric is placed in student portfolio for future reference. The performance test may be modified to suit individual teacher/student needs. Rubric for Performance Task: Download copy from URL Elect_PT_BatteryCore_Skills1.doc Copy of document; Name _____________________ Date_________________ Core Skills Battery 1 NATEF Task Area: VI. ELECTRICAL/ELECTRONIC SYSTEMS task area VI Objective; Student will be able to: safely test, diagnose, service, repair and make necessary corrections to electrical circuits, components using correct procedures, proper tools, and test equipment Practice only after instructor demonstration! Ask permission first! Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 5 Reference: http://cdxetextbook.com/ Performance Indicators Student Check Instructor Check Poor Poor Average Excellent Average Excellent 1. VI B 1, Perform battery state-of-charge test; determine necessary action. 2. VI B 2, Perform battery capacity test (or conductance test); confirm proper battery capacity for vehicle application; determine necessary action. 3. VI B 3, Maintain or restore electronic memory functions. 4. VI B 4, Inspect and clean battery, battery cables, connectors, clamps and hold-downs and/or replace battery. 5. VI B 5, Perform battery charge. 6. VI B 7, Start a vehicle using jumper cables or an auxiliary power supply. Safety rules Use of reference materials Tool use Proper procedure Diagnosis and answers to electrical questions Student Signature ________________________ Student Check Name_________________ Instructor Signature________________________ All repairs and service procedures are to be done in SAFE, Proper manner, All SAFETY Rules Apply! Neat, Clean, and you must wear Safety Glasses at all times. Violation of safety rules will cause testing to terminate with result of negative grade for this performance test. Scoring: 4 Mastery- Student successfully applied knowledge or performance to all tasks independently. 3 Proficient - Student met knowledge or performance tasks without assistance on most tasks. 2 Basic - Student met knowledge or performance tasks with or without assistance on some tasks. 1 Unacceptable - Student unable to meet knowledge or performance criteria and /or required much assistance. SEQUENCE OF INSTRUCTION AND LEARNING Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 6 Materials and Equipment For Student use: 1. Several digital multimeters (DMM), Fluke 87 or equivalent recommended with high and low volts range anle to test current flow (amperage test) and ohms/resistance test. 2. Extra lead sets with fuses. 3. Several non-powered test lights. 4. Electrical components and/or electrical test modules set up 5. Several vehicles with working and non-working electrical systems 6. Wiring harness examples (scrap harnesses) 8. Basic hand tools 9. Special service tools for vehicles being used 10. Reference materials such as factory service manuals, electronic service information, and specifications from electrical component suppliers 11. Handouts of wiring diagrams examples 12. Safety glasses and protective clothing and cleaning supplies Sequence of Instruction and Learning: Step: 1 Introduce students to the multimeter (DMM) and test light with voltage testing. Begin testing with review of safety in the use of electrical testing. Warn students of the dangers associated with typical lead-acid batteries. Refer to previous lesson on shop safety. Use a live 12-volt automotive battery or vehicle system for this demonstration. Use a electrical trainer module for demonstration. A module that allows smooth transition to live vehicle is recommended. Demonstrate what occurs when a direct short is put into a circuit in a controlled, safe manner. Use a covered or remote battery for students to experience safety precautions. You may want to use a set of dry cell 6-volt batteries or power supply to prevent explosions of hydrogen gas. Be sure to stress the dangers of working on live circuits, wet cell batteries, and electrical components. Web Resources for Step 1 Title: Testing with a Multimeter URL: http://www.fluke.com/application_notes/automotive/beatbook.asp?AGID=1&SID=103 Annotation: The Fluke Web site is excellent for meter use training and electrical testing review. Students can quickly access the information they need for automotive electrical testing. Title: Electrical Principles URL: http://www.autoshop101.com/ Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 7 Annotation: Interactive web site with basic electronics and testing procedures in several formats Title: Electrical & Electronics URL: http://www.cdxetextbook.com/electrical/electrical.html Annotation: Interactive web site with videos, resources and graphics for electrical training. Step: 2 Duration: 40 min Review electrical principles. Stress the three measurements of voltage, ohms and amperage. Describe how an inductive lead works. Have students access electrical course on resource sites or show on interactive white board with projector. Show theory and operation of electrical circuits. Discuss operation and design. Have students research Fluke Web site for information on digital multimeters (DMM) and testing. Demonstrate meter use to students. Have examples of electrical components to pass around in the class to emphasize key points of electrical principles. Web Resources for Step 2 Title: Basic Electrical Training URL: http://gworobec.users.50megs.com/site1010.html Annotation: Mr. Worobec's site is a great resource for student learning online. Students can select electrical theory training from a menu that covers basic electrical to computer system operation. Step: 3. Place an electrical circuit set-up on a workbench. Demonstrate use of multimeter (DMM). Use an example of a wiring harness or fuse panel to show how resistance and continuity relate in testing. Stress importance of proper procedure in testing circuits for ohms and amperage. Do not allow students to damage meters! Make sure they are fused. Add fuse to lead if needed. If you are using a wet cell battery consider placing it in a protective box or remote location to prevent explosion. Demonstrate use of voltmeter in low and high voltage mode. Demonstrate use of low/high ohms. Demonstrate use of amp probe and low amp testing. Demonstrate use of test light. Show students the limitations of the test light vs the DMM. Allow students to practice use of meter and measurement tools. Reinforce math skills with use of Ohm’s law. Step: 4 Demonstrate the use of multimeter (DMM) on live vehicle that is in good condition. Show students examples of meter use to test battery voltage throughout circuit. Demonstrate resistance in a circuit. Prepare a “problem” circuit on the vehicle and demonstrate finding the problem with the meter. Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 8 Demonstrate measuring starting and charging voltage levels. Discuss service problems and solutions of the different problems technicians may encounter. Step 5 Demonstrate use of low amp probe on live vehicle to show key off drain. Explain this is what happens when you leave the lights on! Demonstrate use of 10 amp current flow through meter. Demonstrate amp probe to measure higher current flow. Measure starter current flow on vehicle in good condition. Allow students to practice the procedures with instructor observation. Title: Electrical & Electronics URL: Work Sheet DMM Test and activity guide, http://www.cdxetextbook.com/PDF/ac/continuity_AC.pdf Annotation: Work sheet and activity guide for student assessment and student practice Step: 6 Set up several vehicles and /or modules with working electrical systems. Divide students into teams. Have students use work sheet to practice for performance test. Observe and monitor student progress. Facilitate the measurement and comparison of good and defective parts. Set up a few “bugged” components to challenge students. Encourage all students to practice the job skills for the performance test. Allow students to refer to web sites and videos for review. Web Resources for Step 6 Title: Electrical Theory and Basic Electrical Systems URL: http://gworobec.users.50megs.com/eleccirc.html Annotation: Mr. Worbec's site makes the complex simple for students. Title: Fluke Meter Automotive Testing Site URL: http://www.fluke.com/application_notes/automotive/circuit.asp?AGID=1&SID=103#volt Annotation: Menu of automotive electrical testing procedures using Fluke or similar multimeter (DMM) to measure electrical values. Title: Performance Test Step: 7 Duration: 80 min Allow students to practice and complete worksheets and performance tests. Use performance test and work sheet for assessment of student learning. Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 9 Georgia CTAE Resource Network Unit Plan Unit FTL 5 • Page 10