IMFT Supplier/Contractor Orientation
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HR Learning and Development
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Agenda
Topic
IMFT Company Overview
Business Ethics Training
Resources & Info Security
Site Safety & Security
Hazard Communication
Cleanroom Protocol
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IMFT Company Overview
Culture of Partnership
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IM Flash Technologies Overview
• Founded January of 2006 as a Strategic
partnership between Intel and Micron
• Combines Micron’s demonstrated
expertise in NAND IP and manufacturing
prowess with Intel’s multi-level cell
technology
• As part of the joint venture agreement,
each partner receives approximately 50
percent of the output.
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Partnerships as a Business Imperative
• At IMFT company culture and effective partnerships are strategic
business initiatives.
– Trust and Communication have been proven to create efficiency and increase
the speed of business.
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IMFT’s Culture and Core Values
INTEGRITY
EXECUTION
TEAMWORK
COMMITMENT
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IMFT Host Program
• You will be assigned an IMFT host
• Your Host’s Responsibilities include:
– Establishing a partnership and provide support to ensure your success
– Ensuring that IMFT standards and goals are communicated and followed
– Providing assistance for business resources (based on need)

PCs, pagers, computer access, training, etc.
– TPM (Total Productive Maintenance) Overview
– Discussing concerns and issues
– Facilitating communication between the Supplier and IMFT
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Business Ethics
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Code of Business Conduct and Ethics
IM Flash is firmly committed to
conducting business in an ethical
manner and in full compliance
with the letter and the spirit of the
law.
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Harassment-Free Workplace
• IM Flash absolutely forbids harassment or discriminatory behavior
by supervisors, IMFT employees, or others doing business with
the company
• A violation of this policy will result in reporting your behavior to
your employer and removing you from site.
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What actions could be harassment?
• Verbal
– Telling racial jokes
– Terms of endearment
– Asking personal questions
about social or sexual life
– Repeatedly asking for dates
with an uninterested coworker
– Whistling
– Making personal comments
about appearance
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• Visual/Written
– Nude or revealing
calendars/magazines
– Notes in locker
– Graffiti
– Distributing unsolicited
material
– Internet sites
– Personal e-mails
• Physical
– Giving a backrub
– Leaning over desk
– Assault
09/07/10
IMFT Dress Code
Generally Acceptable Attire
Includes, but is not limited to:
– Slacks, khakis, sport shirts,
polo shirts, skirts and dresses,
jeans, T-shirts, sweatshirts
and shorts.
– Shorts are restricted in
certain areas.
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NOT ACCEPTABLE on IMFT
premises:
– Sweat pants, beachwear,
halter tops, tube tops,
spaghetti straps, swim suits,
or other form-fitting,
revealing, or sexually
provocative clothing.
– Clothing with inappropriate
or offensive slogans, obscene
lettering, pictures, or graphics
is also inappropriate.
09/07/10
Ways to Minimize a Co-Employment Relationship
• IMFT has limited or no authority concerning contracted
employees with regards to:
–
–
–
Income
Assignment of employees
Decisions regarding disciplinary action, reassignment, or termination
• Contracted employees should communicate to their contracted
company:
–
–
–
Illnesses, lateness, or family problems
To the extent possible, questions regarding work situation
Reimbursable business expenses
• IMFT does not provide "fringe benefits" to temps and contract
employees
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Resources / Information Security
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Appropriate Use of Assets
• IM Flash assets are for business use only
– Company systems are monitored, such as computer use.
• Voice Mails, Paging, Cellular Phones
– Do not leave confidential voice-mails
– Do not discuss confidential information in a public location or on a phone.
– Immediately report the loss of any laptop, mobile device or a personal
device with company data stored on it.
• Personal property
– Never use personal devices to store Company data without prior written
permission from your IMFT Host. This includes but is not limited to:
 Laptops, external storage drives, flash drives or removable media devices
 Cell Phones (Camera Phones), etc.
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Protecting Information
• Documents
– Protect sensitive documents
– Use recycle boxes/shredders for disposal
– Close the browser/web session
• Computers
– Keep your password confidential and NEVER share it with anyone
 Any activity associated with your login is your responsibility!
– Lock your workstation when walking away from your computer for any
length of time
• Confidential
– Yields and Costs
– Personally Identifiable Information
– Processes and Designs
 If you are in doubt always consult with your IMFT host and your employer.
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Software Sensibility
• Viruses
– Do not open attachments if they were not expected and you do not know the sender.
– Never click links in e-mail that may appear suspicious
– All internet usage is logged and monitored.
• Approved software
– Do not bring software from home or download software from the internet without
approval from Information systems.
 If you need it for your job or role, it will be provided for you.
 Do not bring your music or video library to work with you.
 We scan regularly for media files and remove them if found.
• Contact your IMFT Host or e-mail InfoSec@micron.com with any
questions
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IMFT ESHS Training
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Training Objectives
•
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At the end of this training you should be able to:
–
Properly respond in the event of an incident, emergency, or evacuation
–
Explain your responsibilities for safety
–
Recognize and react to Site and Fab hazards
–
Describe how to find a chemical Material Safety Data Sheet (MSDS)
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Commitment to the Environment
Preserving Tomorrow
• We are committed to complying with all
applicable laws and regulatory requirements. We
will partner with industry leaders and government
to enact and implement laws and standards that
safeguard our community and allow us to operate
our business efficiently.
• We strive to conserve natural resources and
reduce environmental impacts from our
operations. It is our goal to minimize waste and to
lead the community efforts to reduce, reuse and
recycle natural resources.
Clean Utah member
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General Environmental
• IMFT is subject to environmental regulations
• IMFT employees and contractors are responsible for compliance
with applicable environmental laws and associated permits
• Failure to follow policies and procedures can result in
– Disciplinary action
– Fines & serious violations from regulatory agencies
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Environmental Permits & Plans
• Everything that leaves the site is subject to regulation:
– Storm Water Discharge Permit- all rainwater that leaves the site
– Waste Water Discharge Permit- all industrial water that leaves the site
– Hazardous Waste Permit- all hazardous waste chemicals
– Air Permit – all regulated air that leaves the site
 Including Fugitive Dust Control Plan
• Spill Prevention Control and Countermeasures Plan (SPCC)
– Prevents oil releases to the environment
• Emergency Response Plan
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Your Environmental Responsibilities
• Get prior approval to discharge anything to any site drain, including
sanitary sewer and industrial wastewater drains
– Contact the Environmental Team with questions at 801-767-6543
• Nothing goes down storm drains but stormwater
• Report any spill, leak or evidence of a spill or leak by immediately
calling the site emergency number at 801-767-7777
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Proper Waste Disposal
• Waste chemicals that can no longer be used for their intended
purposes by contractors & vendors should be given to IMFT for
waste disposal
• Use proper waste receptacles for the waste type (ex. corrosives
contaminated PPE, solvent contaminated PPE)
• Do not dispose of the following items in general waste bins:
–
–
–
–
Liquids (including water, oil, antifreeze, etc.)
Fluorescent bulbs
Rechargeable Batteries (e.g., Ni-Cad, Li-Ion, NiMH)
Computer and other electronic equipment containing printed circuit boards
• Recyclable materials should be placed in the appropriate recycle bin
–
–
–
–
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Metals
Plastics
Papers/Cardboard
Rechargeable batteries (Ni-Cd, Ni-MH, Lithium)
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Commitment to Safety
• We are committed to providing a safe and
secure work environment, free of
occupational injury and illness. Incident
prevention is management’s and each team
member’s responsibility. Each of us will take
personal ownership for managing and
minimizing risks associated with our
operation. We operate under an
environmental, safety, health and security
management system, designed to drive
continuous improvement.
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Contractor and Supplier Safety Responsibilities
• Demonstrate:
– Integrity by working in a way that enhances personal safety and the safety of
team members
– Commitment in performing their jobs in the safest manner possible
– Teamwork by being empowered to drive change that improves workplace safety
– Execution by reporting and correcting workplace hazards
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How You Can Contribute
• Take individual accountability
• Observe applicable safe work practices
– Common sense approach
• Look for unsafe acts & conditions
• Report potential safety concerns & incidents
• Participate in implementing solutions
• Be able to locate emergency equipment in your work area
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Accident Prevention
• Accident prevention includes:
– Training & Education
– Planning Your Work
 Permits
 Pre-Task-Plan
 Job Hazard Analysis
 Site Incident Prevention Program Permit
– Daily Inspections
– Incident Investigations
– Chemical Safety Program (HazCom)
– Safety Ownership by All
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Job Hazard Analysis (JHA)
• Purpose of JHA (Pre-task Plans)
– A proactive approach to personal safety
– Plan safe work practices into task
– Tool used to identify appropriate
Personal Protective Equipment (PPE)
– Contact ESHS for assistance
• Expectation
– Any first time or non-routine task should
have a JHA performed prior to beginning
work
• Examples
– New preventative maintenance (PM)
procedure
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Semiconductor Industry Benchmarking Data
Semiconductor
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Energy Isolation - Lockout/Tagout
• The installation, service, maintenance, or removal of any type of
machinery, equipment, or components, for which the unexpected
start-up or release of stored energy could cause injury will require
the use of Lockout/Tagout
• Tampering with or bypassing someone else’s locks or tag may
result in termination or not being allowed back on-site
– DO NOT IGNORE
– DO NOT TOUCH
– DO NOT REMOVE
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Personal Protective Equipment (PPE)
• Last line of defense for protection after Engineering Controls and
Administrative Controls (rules and procedures) have been
attempted
• PPE may be required to enter some areas, the requirements will
be posted
• PPE may also be required based on the task being performed.
Follow PPE requirements found on:
– Standard Operating Procedures
– Pre-Task-Plans
– Job-Hazard-Analysis
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Respiratory Protection (29 CFR 1910.134)
• Vendor & Contractors must have a respiratory protection
program for their employees and supply their employees with
respirators
– Do not wear IMFT masks
• To wear a respirator you must have initial and annual:
– Physician authorization
– Respirator training
– Fit test
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Controlling Chemical Exposures – PPE
• Cleanroom gloves and garments are NOT PPE!
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34
Site Hazards
Environmental, Safety, Health and Security (ESHS) Team
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Emergencies / Incident Reporting
• In case of Emergency
– On-site: extension #7-7777
– Off-site: (801) 767-7777
• Non Emergency
– On-site: 7-6543
– Off-site: (801)767-6543
• Injuries
– In case of Injury
 Contact Emergency Response Team (ERT) for evaluation
 Report injury to your host or supervisor no matter how minor
 Follow your Company’s injury protocol for further medical assistance
– Adhesive Bandages are available for self care of minor cuts at:
 Security Lobby
 Administrative Assistants’ desk
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Blood Borne Pathogens
• Blood Borne Pathogens are illnesses or diseases that can be
transmitted through exposure to someone’s blood or other body
fluids, such as:
– HIV, Hepatitis B, Hepatitis C
• When possible, clean up your own blood or other body fluids
• If you come across someone who is bleeding or losing other body
fluids
– Call for help 801-767-7777
– Do not touch
– Do not clean up blood or body fluids of others
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Evacuation
• A fire alarm has a pulsating white light and indicates
immediate evacuation from the building
• Evacuation Maps or Signs are posted throughout the site to assist in
directing people where to go during an evacuation
– Identify your evacuation routes when beginning work
• At the evacuation assembly point,
you may be asked:
– If there any ERT trained personnel present
– If you know of any personnel still in the building (any individuals that are strongly
suspected of being trapped in the building)
– If there any “extra” personnel present (i.e., any individuals at a assembly point they
normally do not report to)
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Evacuation Maps- Example
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Evacuation Assembly Points- Example
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Lehi Site Evacuation Assembly Points
Assembly
Area
Assembly
Area
Assembly
Area
Assembly
Area
Assembly
Area
X
Assembly
Area
Assembly
Area
Assembly
Area
Assembly
Area
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Alarms
• There are 3 types of alarms:
– White
 Fire alarm system
 Evacuate from the entire building
– Red
 Hazardous Production Material (HPM) corridor
 Local alarm- evacuate the area only, not necessarily the building
– Blue
 HPM/TGM zone specific alarms, not the building
– Level A (subfab): 20 foot notification zone
» Evacuate to East/West CMP landings
– Level 1 (fab): Bay/chase of alarm zone
» Evacuate to Bay N
• Security control receives notification of alarms and initiates ERT
response/investigation/verification
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Fab 2 TGMS Evacuation
• Toxic Gas Monitoring (TGM) – Fab Level 1:
– Evacuate area where blue strobes are visible with ringing alarm
– Assemble in Photo Bay N and await further instruction
• Toxic Gas Monitoring (TGM) – Fab Level A (SubFab) :
– Evacuate area where blue strobes are visible
– Assemble in east or west landing east (whichever is closest) of CMP to await for
further instructions
*A Fab map showing current copper areas can be provided by your IMFT host
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Hot Work (Heat, Spark or Flame Generating)
• A Hot Work Permit is required
for ANY spark generating activity
• A trained fire watch must be present
anytime hot work is taking place
• All areas where hot work is being
performed require a fire extinguisher to
be with-in 25 feet
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Fire Prevention / Fire Protection
• Strike anywhere matches are not allowed on site
– These are the white tipped matches that can ignite by rubbing
against any rough surface
• Know the location of the nearest
fire extinguisher and alarm
• Keep combustible materials
away from heat sources
• Equipment must never be refueled
while running or when hot
• Smoking only allowed in designated areas
– Discard butts in approved containers
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Barricades / Barricade Tape
• All barricades or barricade tape must have a sign or tag
identifying:
–
–
–
–
Company name
Name of contact person
Date erected
Identified hazard(s)
• Remove barricades as soon as work is done
• Red / Yellow Barricade Tape
– Never cross red barricade tape without permission, doing so may result in
termination or removal from the site
– Yellow barricade tape areas may be entered after paying attention to the
hazards listed on the tag
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Electrical Safety and Power Cords
• All power tools and cords must be in good condition and have a
grounding prong (3 metal prongs)
• Ensure proper electrical training where required
– High Voltage
– Arc Flash
• Ensure all tools & cords are protected with
a GFCI
• DO NOT tie electrical cords up with wire or metal
• Cords and leads should be elevated 7 feet or higher from the ground
or walkway
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Manual Material Handling
• When lifting utilize the Assess, Position,
Lift (APL) method
– Assess the load to be lifted
 If possible, use mechanical lifting device
 Get help lifting if necessary
– Position
 Bend at the knees, not at the back
 Keep the weight as close to you as possible
– Lift
 Do not twist your back when lifting
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Construction Equipment Safety
• Operators must be trained and qualified to operate
forklifts, scissor lifts, man lifts, motorized equipment
or powered material handling equipment
• All construction equipment must have a back up alarm
• Equipment must be inspected daily
• Safety belts are required in all
equipment provided with roll over
protection
• Park equipment only in designated areas
• Although pedestrians have the right of way, never
assume that the driver sees you. Always be careful
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Site/Grounds Safety
• Horseplay will not be tolerated
• No Fighting
– All involved will be subject to denial of card access to the IMFT site.
• Electronic recording devices (including cameras) are not allowed to
be used without written authorization from Security
• Possession or use of intoxicants, illegal drugs, firearms or
dangerous weapons (including concealed carry) on IMFT property
will result in immediate removal from the site
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General Housekeeping
• Work areas, storage areas, aisles
and hallways
– Clean
– Free of clutter
 Reduce fire hazard
– Free of slip, trip or fall hazards
 Spills, equipment, cords, floor
tiles, drawers, etc.
• Properly store tools, equipment, chemicals, etc.
• Ensure emergency equipment and egresses are accessible
– Reduces the risk of incidents
 Safety, production, quality
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Raised Metal Floor (RMF) Policy
• Potential fall hazard in:
– Cleanrooms, Production Areas & Labs
– Never remove more tiles than necessary
• Protective barrier device requirements:
– Solid barricade
 Required if the open floor tile area will be left unattended
 Withstand 200 pounds of force
 Attached to the floor
– Soft (Rubbermaid) barricade
 Require a person stand next to them the entire time that the floor tiles
remain open
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Ladder Safety
• Prior to use, ladders must be inspected
• Only fiberglass ladders
• Never stand on the top or the top rung
of stepladder
• Use appropriate ladder for the work
– Ladder is fall protection when used
correctly
• Barricade appropriate work space
• Do not use the permanently fixed
ladder going from Fab level 1 to Fab
level A until trained (“ship’s ladder”)
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Fall Protection
• Fall Protection is required when exposed to a fall exceeding 4 feet
in height
– During construction & maintenance activities, fall protection is required when
exposed to a fall exceeding 6 feet in height
– A Fall Arrest System must be used
 Full-Body Harness, Shock-Absorbing Lanyard, Connectors, Anchor Point
 Acceptable Anchor Points include:
– Structural Steel
– Horizontal Lifelines
– Shouldered Eye Bolts
 Unacceptable Anchor Points include:
– Sprinkler Pipe
– Electrical Conduit
– Chemical or Gas Lines
– 100% tie-off is required
– Fall Prevention should be used when possible
 Guard Rails, Railings
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Security
• All contractors working on site must wear an ID badge issued by IMFT
Security. Requirements to get a badge include:
– Safety orientation
– Successful passing of a drug screen and criminal background check
– Badges must be visibly worn at all times between shoulders & waist
• No tailgating through un-staffed lobbies- all people entering must use the
badge-reader
• Main lobby is staffed 24 hours a day. Temporary badges may be obtained at
this lobby
• Access to site will be denied if you use another contractor’s or employee’s
badge or enter unauthorized
• You must return your badge to your host or supervisor when leaving the
project
• If removing equipment from the building, you must have signed
authorization to remove the equipment and exit through a staffed lobby
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Fab Specific Hazards
ESHS Team
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Overhead Hazards
• Overhead cranes and hoists
– Operated by trained personnel
– No working/walking under a suspended load
– Barricade off work areas
• Overhead pipes/equipment
– Watch for low hanging pipes & equipment
• Falling tool prevention
– Toe boards are required for floor openings
• Hazardous liquid release from process level
– Various Sub-fab areas have the potential of releasing hazardous
liquid
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AMHS Safety Zone
• Vehicles travel at 8.8 ft/sec
and weigh 200 pounds
– More than enough force to
knock a person off the ladder
• Work above 9’6” in level 1
and 6’10” in level A (Bottom
of the Under Track Storage
(UTS)) requires a SIPP
9’ 6’’
• Vehicles must be stopped and
LOTO applied
• AMHS permit may be issued
to allow intrusions into the
safe zone (hand only)
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SAFE ZONE
09/07/10
Hazard Communication
ESHS Team
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Hazard Communication Program Components
• The OSHA Hazard Communication Standard requires:
– Written HAZCOM Program
 ESHS Program
– Chemical inventory
 MICIS
– Label & warnings
 Must be in English at least
 Must be present on all chemical containers
– Material Safety Data Sheets (MSDSs)
– Chemical hazard evaluation
– Employee information & training
You have the right to know about hazards on the job and how
you can protect yourself from them
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Hazard Information & Labeling
• Manufacturer provides information via:
– Chemical labels
– MSDS
• IM FLASH chemical labeling
– Chemical storage vessels or storage areas
– Tools
– Chemical piping
– Portable chemical containers
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NFPA Fire Diamond – Hazard Ratings
RED – FIRE HAZARD
BLUE – HEALTH HAZARD
Flash Points
HAZARD RATING
4 – Below 73°F
3 – Below 100°F
2 – Below 200°F
1 – Above 200°F
0 – Will Not Burn
4 – Extreme
3 – Serious
2 – Moderate
1 – Slight
0 – Minimal
4 – Can cause death or major injury
3 – Can cause serious injury
2 – Can cause injury
1 – Can cause irritation
0 – No Hazard
YELLOW – REACTIVITY
4 – Readily Detonates
3 – Shock and Heat May Detonate
2 – Normally unstable, but will not detonate
1 – Unstable at high temperatures and pressure.
Reacts with water.
0 – Stable. Not reactive with water
WHITE – SPECIAL NOTICE
Oxidizer
Acid
Alkali
Corrosive
Use No Water
Radiation Hazard
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OX
ACID
ALK
COR
W
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IM Flash Hazard Labeling System
X77777
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Tool Labeling
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Pipe Labeling
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Chemical Labels
Manufacturer
Labeling
IMFT Labeling
Mixture Labels on Blank Bottles
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Non-Mixture Pre-Labeled Bottles
66
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IMFT MSDS Retrieval System
• “MSDS” – typed in the address bar from the IMFT Resource Center
online (IMFT is known as “company 2010”)
• “MSDS Central” – fab kiosk in the central aisle Y for MSDS look-up 24
hours/7 days a week
• Generic username (LEMSDS) & password (IMFLASH123) can be used at
any PC with access to the IMERC to access the “MSDS” site
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Safety Showers & Eye Wash Stations
• Safety showers and eye wash stations are
strategically located throughout the site
– Use only if exposed to chemicals
• Notify someone if you use a safety shower
or eyewash
– Call ext. 7-7777
– Contact Supervisor
• Use the buddy system
• A built in “flow switch” automatically
triggers an alarm and emergency response
– If an eyewash is inadvertently activated call the
emergency number to notify ERT
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First Aid for Liquid Chemical Exposure
1. Enter fully gowned and start water flowing
2. Cautiously remove garments & shoes
3. Deposit garments/shoes outside shower
–
Do not place contaminate garments in laundry collection bins
4. Flush with water, minimum 15 minutes
–
Except for Hydrofluoric Acid

Flush until ERT arrives

Calcium Gluconate Treatment recommended after 5 minutes of flushing
5. Wait for ERT for further information
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–
A change of clothes will be provided
–
Report to Health Clinic
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First Aid for Inhalation Exposure
•
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If an irritating or unusual odor is noticed:
1.
Evacuate Area
2.
Move to fresh air
3.
Notify ERT x7-7777 immediately
4.
Contact Supervisor
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Liquid Release Procedure
• Treat all liquids as hazardous until verified as non-hazardous
• Report released liquids
– Emergency number ext. 7-7777
• Get to safe location
• Secure area
• Wait for ERT response
• You may be asked to participate in an incident investigation
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Protocol Training
Contamination Control Team (Radio Channel: G-6)
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Purpose
• The purpose of this training is to help you understand and utilize
some of the unique construction methods that are required on
this project.
• Expectation
– The work you perform should have “zero impact” on the process viability of
the new and existing facility.
IMPACT
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Objectives
• At the end of this lesson you should be able to:
–
–
–
–
–
Describe Protocol for a level 4/5 cleanroom
Identify what items you can take into the cleanroom or Fab
Properly smock and un-smock when entering or exiting the cleanroom
Demonstrate how to properly store cleanroom smocks
Properly wipe down tools, equipment and necessary items when entering the
cleanroom
– Identify ways to minimize contamination while using tools
– Describe how to properly store equipment
– Explain unacceptable activities in a cleanroom
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What is Contamination?
Any material, substance, particle, chemical,
or other undesirable substance that is
unwanted that can taint, pollute, defile,
make impure or unclean, or adversely effect
the process or product.
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Ultra Pure Material
• Products and materials used to manufacture microprocessors are
ultra-pure and very susceptible to contamination
– A major source of contamination in the cleanroom is people
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Slide
Why Do We Care About Contamination?
• Contamination causes:
–
–
–
–
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Defects on the wafers
Decreased quality
Decreased yield
Decreased revenue
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Slide
Just How Small is a Micron?
• Trying to find a 0.3 micron particle on a 300
mm wafer is like trying to find a grain of salt
on a football field.
• A human hair averages 40 – 100 microns in
diameter
• With good eye-sight a person can see
particles that measure 50 microns
• We measure as low as 0.1 micron particles in
the Fab
• We are a Class 100 Fab @ 0.3 micron
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Contamination can cause numerous risks to wafers/fab
•
Molecular Contamination From Chemical/Material Out-Gassing
– Ammonia/Bases
 Neutralizes Photo generated
acids makes the photo resist insoluble
– Acids
 Hazing of Scanner Lens
– Combined Acids + Ammonia Gasses
 Forms Salt Particles
Salt Particles
– Siloxanes
 Scanner Lens Starlight Effect
•
Particle Contamination
– Metal and Organic Particles
 Leads to Gate Function Damage
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Why Do We Wear Masks In The Fab?
Activity
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Contamination Range
Normal Talking
3 feet
Coughing
6 feet
Sneezing
15 feet (200 mph)
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Visible Contamination
• Visible contamination
– Particles greater than 50 microns in diameter
• Types of visible contamination:
–
–
–
–
–
–
–
Dust
Dirt
Metal filings
Rust
Chipped paint
Drywall dust
Concrete dust
• These types of contaminates are easy to detect and clean
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Wipe-Down
1
2
1. Cleanroom wipes will be used
to wipe material and tools
2. Latex gloves must be worn for
cleaning
3. Wipe materials in a
unidirectional method
i. From the top down
ii. Do not wipe in a circular motion
4. Dispose of wipes in the
approved site container
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3
Material Entry
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•
All Material entering the cleanroom must be wiped down
•
Use the approved pass through to pass your material into the
cleanroom
•
Only cleanroom approved materials are allowed in the pass
through
•
Do not store materials in the pass through
•
Limit materials brought into the cleanroom to a one day
supply
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Prohibited Materials
•
•
•
•
•
•
•
No wood
No cardboard
No wrapping paper
No exposed packing materials.-Bubble wrap
No air tools
No brooms
No leather
–
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Contamination from Materials
•
These materials contain chemicals detrimental to the
cleanroom and its product and must be approved for
entrance into cleanroom:
–
–
–
–
–
–
•
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Caulking, Sealants, and Adhesives
Gasket and Grommet Materials
Paints, Lacquers, and Solvents
Lubricants
All Odor Causing Materials
Cleaning Materials
Never use or bring
unapproved material
into the cleanroom
environment
MSDS (Material Safety Data Sheets) are required before
materials can be approved
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Hand Tools
•
Thoroughly wipe down all hand tools in the
material pass-through
•
Tools and equipment for cleanroom use must
be free of:
– Rust
– Oils, grease & lubricants
– Chipping paint
•
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All tools with wood handles are NOT approved
for cleanroom use!!!
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Power Tools
• All power tools used within the Cleanroom must have exhaust
vents covered
Isolate Dirty Work
Use Cleanroom Tape
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Improper Storage and Housekeeping
Clean as you go!!
Not in new/like
new condition!!
Improper storage!!
This is not cleaning as you go!!
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IMFT Dirty Work Permit
• Dirty Work Permit (DWP)
– Outlines the activity and the precautions that
must be taken in the cleanroom to limit
contamination
– Required for impactive, dirty work like
Sikaflex, cutting, drilling, welding, soldering,
gluing, wall work, etc…
• Opened and closed by a Protocol
Monitor
– X7-6101 or Radio CH G6
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Cleanroom Paper Policy
• Paper (cleanroom or otherwise) brought in from outside the
cleanroom must be wiped down before entry into the cleanroom
• Laser printer copies on cleanroom paper are acceptable
• Bound or Spiral Cleanroom Notebooks are acceptable
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Writing Tools
• Items with unacceptable sodium content for Fab use are
restricted
• Use only the following highlighters and pens:
– Markers: Sanford “Accent” highlighter markers
 Blue, pink, purple, orange or teal
– Pens: Sanford Uniball Onyx Micro Pen
 Black or blue
– Sharpies
 Red, blue or black
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Cleanroom Entry Requirements
• No cosmetics
• Minimize use of personal care products
• No colognes, perfumes or aftershave
• No hair styling products allowed
• Good personal hygiene is required for anyone
entering the cleanroom
Note: Clear “Lip Balm” is acceptable
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Gowning
• PL - 3 (Construction and Pass-Through)
–
Pre-gown Items (Shoe Covers, Hairnet, Nitrile
Gloves )
• PL - 4 & Tool Install
–
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Pre-gown Items then a Polyester Bunny suit
(Hood, Suit, Boots)
(All Areas)
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Gowning
Hood First
Gown Second
Booties Last
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Gowning – Step 1: Put on Blue Shoe Covers
Sit down for safety to
help prevent a fall.
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Gowning – Step 2: Put on Hair Net
Recall - gowning is a “Top
Down” procedure
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Gowning – Step 3: Put on Glove Liners (Optional)
Use Kevlar (cut resistant)
gloves if required
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Gowning – Sign Name in Empty Bin
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Gowning – Step 4: Put on Hood
1. Put on hood
2. Ensure mouth is covered
at all times
3. Gowning is a “Top Down”
procedure
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Gowning - Step 5: Put on over suit
Use bench to prevent suit
from touching the floor
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Gowning - Step 6: Put on Over Boot
1.
2.
3.
4.
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Sit down to put on or remove over boots
Tuck in elastic strings inside boots
Pagers may be attached to the boot
Dispose of all plastic garment bags
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Gowning - Step 7: Put on Nitrile gloves
Put on a pair of Nitrile gloves under the sleeves
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Gowning – Step 8: Wipe Down
•
•
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Collect personal items and enter gowning area
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Gowning Reminders
• Hood veil covers your mouth
• Badge is clearly visible
• Glove cuffs are covered by sleeve
• Jump Suit legs are tucked into
boots
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Degowning
Booties First
Gown Second
Hood Last
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Get hanger
assignment and
hang all items on
hanger with boots
on hanger then
suit zipped up
over the boots
and hood
Cleanroom Gloves
• Do not touch your gloves to your face or face mask
• Gloves should be replaced:
–
–
–
–
–
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After contact with skin or hair
After being punctured or torn
After being contaminated with ink
After contact with the floor
After being contaminated in any other way
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Smock storage
• Avoid using another person’s
assigned bin
• Only use your assigned bin
• Do not store personal items in
bins or above
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House Vac/HEPA Vac Cleaners
• Only approved HEPA vacuums permitted on
site
• Vacuums must be certified the 1st time they
are brought into the cleanroom and then
monthly (1st Wednesday) in the pass-thru
areas
• House vac should be used when it is available
• All HEPA units must be approved and kept in
“Like New” condition
• Replace HEPA filter, dome filter and rinse
cloth filter every 30 days or as needed
• Replace full bags only with new bags
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Floor Tiles
• Secure proper barricading around opening
• Use only approved tile pullers for removing
tiles
– Screw drivers or pliers are not acceptable as they
will scratch the surface
• When floor tiles are removed they must be
stacked in a face to face/back to back
position, to protect them from damage
• If you remove floor tiles make sure they are
returned to the same place
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Processing Tool Care
• NEVER touch a tool.
• NEVER climb on a tool.
• NEVER place anything on or against a tool.
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Protocol Training Review
• All materials/equipment must be approved, clean and in like new
condition
• No wood, cardboard, paper, aerosols, leather, no wood clipboards
• No floor damaging materials
• All dirty work removed from Fab unless material is landlocked
• Dirty Work Permit (DWP) required for any impactive work
• No cutting, threading, grinding, soldering or welding w/o DWP
• Tag/Drag for all unapproved storage or not “Like New” materials
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Protocol Training Review
• Tool boxes must be an approved type and in like new condition
• Wheels must be approved no tape and must be clean
• Vents on power tools must be sealed and taped
• Raised Metal Floor must be protected-use coreplas
• HEPA vacs must be certified the 1st time in and then monthly
• Floor tiles pulled using approved tile pullers, stacked face-to-face
and back-to-back and replaced in same position as removed
• Gown up completely…Pre-gown, then gown top-down/de-gown
bottom-up
• On going cleaning as you go!!!
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Why a separate Protocol for Copper (Cu)?
• To prevent cross contamination between production areas
• Procedures to be followed by:
– Contractors
– Vendors
– IMFT Production
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What do you do before entering a copper controlled area?
• Remember – Possible copper contamination
• You must wear:
– Blue gloves
– Boot covers
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Current Copper Areas
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PC
Bay R
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Copper Controlled Entrance Area
• While inside this area
you must wear blue
shoe covers and blue
gloves.
• These must be removed
when exiting.
• Only Copper (Cu)
trained personnel may
enter.
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Copper Area
• Copper contamination spreads
through physical contact:
– Separate shoe covers and blue gloves are
worn inside plenum I-01 and removed when
exiting Cu dedication
– Hand tools, equipment, materials, furniture,
test equipment, phones, computers, etc.
brought in this area must be marked copper
(green tape) and stay in this area
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What do you do before exiting a copper area?
• Remember possible
copper contamination
• When you exit
– Remove old blue gloves
– Put on new blue gloves
– Perform complete wipe
down of all materials
– Carefully remove boot
covers
– Finally, remove blue gloves
again and carefully turn
inside out
• It is important to place
discarded items in the
Copper trash container
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End of Presentation
For further information please contact your IMFT Host
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