MASTER MINDS No.1 for CA/CWA & MEC/CEC 17. BUDGETARY CONTROL SOLUTIONS TO ASSIGNMENT PROBLEMS Problem No. 1 a. Calculation of selling price per unit & Number of Units: Particulars Direct Materials: P Q Direct Labour: Machine hours Assembly hours rd Over heads (1/3 of the direct labour) Total Cost th Add: Profit (1/4 of cost) Sales ∴ No. of Units proposed to be sold = Calculations Amount (3 x 6) 18 (1.50 x 4) 6 24 (7 x 4) 28 (2.50 x 3.20) 8 (36 x 1/3) 36 12 72 18 90 Sales value 1,26 ,00,000 = 1,40,000 Units. = Rs. 90 Selling price b. Statement showing Raw Material Budget: Particulars Raw Material – P Raw Material consumption P – 1,45,000 x 3.00 (W.N – 1) Q – 1,45,000 x 1.50 Raw Material – Q 4,35,000 2,17,500 Add: Closing Stock of Raw Material 30,000 66,000 Less: Opening Stock of Raw Material 54,000 33,000 4,11,000 2,50,500 Raw Material purchased Raw Material rate per unit Raw Material cost 6 4 24,66,000 10,02,000 W.N – 1: Production / Consumption = Sales + Closing Stock – Opening Stock = 1,40,000 + 25,000 – 20,000 = 1,45,000 units c. Calculation of available hours: Particulars Available hours to each worker Less: Idle time (96 + 80 + 64) Productive hours per worker per annum Total available hours in machine shop (600 x 1,840) Total hours available in Assembly shop Total hours available for company No. of hours 2,080 240 1,840 1,10,4,000 3,31,200 14,35,200 Calculation of utilized hours: Particulars Machine shop (1,45,000 × 7hrs) Assembly shop (1,45,000 × 25hrs) Total utilized hours No. of hours 10,15,000 3,62,500 13,77,500 IPCC_34e_Costing_Budgetary Control_Assignment Solutions_____________101 Ph: 98851 25025/26 www.mastermindsindia.com 10,15,000 x 100 = 91. 94% 11,04,000 3,62,500 x 100 =109% Assembly shop utilization = 3,31,200 Machine shop utilization = Total capacity utilization = 13,77,500 Copy Rights Reserved To MASTER MINDS, Guntur x 100 = 95. 98% 14,35,200 Comments: 1. In the Machine shop, utilization ratio is nearly 92% i.e, 8% is treated as normal idle time or normal loss. 2. In the Assembly shop, utilization ratio is nearly 109% i.e, overtime, it is a good sign to the company. 3. In case of overall company, utilization ratio is 96% i.e, 4% is treated as normal loss. Problem No. 2 a. Production bedjet showing month wise number of units to be manufactured: Gamma: Sales Add: closing stock Less: closing stock production Apr 900 550 450 1000 May 1100 700 550 1250 June 1400 900 700 1600 July 1800 1100 900 2000 Aug 2200 1100 1100 2200 July 2100 850 1050 1900 Aug 1700 850 850 1700 Sep 2200 900 1100 2000 Total 10050 Delta: Sales Add: closing stock Less: closing stock production Apr 2900 1450 1450 2900 May 2900 1250 1450 2700 June 2500 1050 1250 2300 Sep 1700 950 850 1800 Total 13300 b. Production cost budget for the half year: Gamma Direct material Direct labour Moh Delta Total 50 20 80 30 2,00,000 20,000 3,75,000 25,000 10 Cost per unit Production Production cost 15 80 10,050 8,04,000 125 13,300 16,62,500 24,66,500 Problem No. 3 (i) Production Budget for the year 2012 by Quarters I Sales demand(Unit) 18000 II 22000 III IV 25000 27000 Total 92000 IPCC_34e_Costing_Budgetary Control_Assignment Solutions ____________102 MASTER MINDS No.1 for CA/CWA & MEC/CEC I Opening Stock 6000 7200 8100 8700 30000 II 70% of Current Quarter ‘s Demand 12600 15400 17500 18900 64400 III 30% of Following Quarter’s Demand 6600 7500 8100 7400* 29600 IV Total Production(II &III) 19200 22900 25600 26300 94000 V Closing Stock (I+IVSales) 7200 8100 8700 8000 32000 *Balancing Figure (ii) Break Even Point = Fixed Cost/ PV Ratio = 220000/13.75% = 1600000 or 40000 units. P/V Ratio = (40 - 34.50 = 5.50)/40 × 100 =13.75% (Or, Break Even Point= Fixed Cost/ Contribution = 2,20,000/5.50 = 40,000 Units) Total sales in the quarter II is 40000 equal to BEP means BEP achieved in II quarter. Problem No. 4 (i) Production Budget for January to March 2009 (Quantitative): Budgeted Sales Add: Budgeted Closing Stock (20% of sales of next month) Less: Opening Stock Budgeted Output Jan 10,000 Feb 12,000 Mar 14,000 April 15,000 2,400 12,400 2,700 9,700 2,800 14,800 2,400 12,400 3,000 17,000 2,800 14,200 3,000 18,000 3,000 15,000 Total Budgeted Output for the Quarter ended March 31, 2009 = (9,700 + 12,400 + 14,200) = 36,300 units. (ii) Raw Material Consumption Budget (in quantity): Month Jan Feb Mar Apr Total Budgeted Output (Units) 9,700 12,400 14,200 15,000 Material ‘X’ @ 4 kg per unit (Kg) 38,800 49,600 56,800 60,000 2,05,200 Material ‘Y’ @ 6 kg per unit (Kg) 58,200 74,400 85,200 90,000 3,07,800 (iii) Raw Materials Purchase Budget (in quantity) for the Quarter ended (March 31,2009): Raw material required for production Add: Closing Stock of raw material Less: Opening Stock of raw material Material X (kg) 1,45,200 30,000 1,75,200 19,000 Material Y (kg) 2,17,800 45,000 2,62,800 29,000 IPCC_34e_Costing_Budgetary Control_Assignment Solutions_____________103 Ph: 98851 25025/26 www.mastermindsindia.com 1,56,200 Material to be purchased 2,33,800 Problem No. 5 Working Note : 1. Statement showing contribution: Sub assemblies ABC Selling price per 520 unit (p.u.) : (A) Marginal Cost p.u. Components 60 Base board IC08 160 IC12 48 IC261 6 Labour Grade A 40 Grade B 64 Variable 36 production overhead Total marginal 424 cost p.u. : (B) Contribution p.u. : 96 (C) = (A) – (B) Sales ratio : (D) 3 Contribution × 288 Sales ratio : [(E) = (C) × (D)] MCB 500 DP 350 60 60 40 120 48 40 48 64 30 48 24 20 32 24 370 288 130 62 4 520 2 124 Total 932 2. Desired Contribution for the forthcoming month December, 2012 Rs. Fixed overheads 7,57,200 Desired profit 12,00,000 Desired contribution 19,57,200 3. Sales mix required i.e. number of batches for the forthcoming month December, 2012 Sales mix required =Desired contribution/contribution × Sales ratio =` 19,57,200/932 (Refer to Working notes 1 and 2) = 2,100 Budgets for December, 2012 (i) Sales budget in quantity and value Sub-assemblies ACB MCB DP Total Sales (quantity) 6,300 8,400 4,200 (2,100 × 3:4:2) (Refer to working note 3) Selling price p.u. 520 500 350 (` ) Sales value (` ) 32,76,000 42,00,000 14,70,000 89,46,000 (ii) Production budget in quantity Sub-assemblies ACB Sales 6,300 Add : Closing stock 720 (Opening stock less 10%) Total quantity required 7,020 MCB 8,400 1,080 DP 4,200 2,520 9,480 6,720 IPCC_34e_Costing_Budgetary Control_Assignment Solutions ____________104 MASTER MINDS No.1 for CA/CWA & MEC/CEC Less : Opening stock Production 800 6,220 1,200 8,280 (iii) Component usage budget in quantity Sub-assemblies ACB MCB Production 6,220 8,280 Base board (1 6,220 8,280 each) Component IC08 49,760 (6,220 × 8) 16,560 (8,280 × (8 : 2 : 2) 2) Component IC12 24,880 (6,220 × 4) 82,800 (8,280 × (4 : 10 : 4) 10) Component IC26 12,440 (6,220× 2) 49,680 (8,280 × 6) (2 : 6 : 8) (iv) Component Purchase budget in quantity and value SubBase board IC08 IC12 assemblies Usage in 18,420 74,160 1,23,360 production Add : Closing 1,440 1,080 5,400 stock (Opening stock less 10%) 19,860 75,240 1,28,760 Less : Opening stock Purchase (Quantity) Purchase price (` ) Purchase value (` ) 2,800 3,920 DP 3,920 3,920 Total 18,420 7,840 (3,920 × 2) 74,160 15,680 (3,920 × 4) 1,23,360 31,360 (3,920 × 8) 93,480 IC26 Total 93,480 3,600 97,080 1,600 1,200 6,000 4,000 18,260 74,040 1,22,760 93,080 60 20 12 8 10,95,600 14,80,8 00 14,73,120 7,44,640 47,94,160 (v) Manpower budget showing the number of workers and the amount of wages Payable Direct labour hour Grade A Grade B Sub Budgeted Hours per Total hours Hours per Total hours assemblies production unit unit ACB 6,220 8 49,760 16 99,520 MCB 8,280 6 49,680 12 99,360 DP 3,920 4 15,680 8 31,360 (A) Total hours (B) Hours per man per month (C) Number of workers per month : (A/B) (D) Wage rate per month (` ) (E) Wages payable (` ) : (C × D) 1,15,120 200 2,30,240 200 576 1,152 1,000 800 5,76,000 9,21,600 Total 14,97,600 Problem No. 6 Flexible budget at 70% capacity: IPCC_34e_Costing_Budgetary Control_Assignment Solutions_____________105 Ph: 98851 25025/26 www.mastermindsindia.com Particulars Variable cost: Material Labour FOH AOH Per unit 70% capacity(7000 units) 500 X 102% = 510 150 90 50 800 Total Fixed cost: FOH AOH Total(A) Sales(B) 56,00,000 3,00,000 2,50,000 61,50,000 68,60,000 5,000 units X 60 5,000 units X 50 7,000 units X (1,000-2%) 7,10,000 Profit(B-A) Problem No. 7 Head of Account Budgeted hours Variable expenses Semi-variable expenses Fixed expenses Total expenses Recovery rate per hour Control basis V SV F 70% 7,000 1,260 1,200 1,800 4,260 0.61 80% 8,000 1,440 1,200 1,800 4,440 0.55 90% 9,000 1,620 1,320 1,800 4,740 0.53 100% 10,000 1,800 1,440 1,800 5,040 0.50 We notice that the recovery rate at 70% activity is Rs. 0.61 per hour. If in a particular month the Factory works 8,000 hours, it will be incorrect to estimate the allowance as Rs. 4,880 @ Rs. 0.61. The correct allowance will be Rs. 4,440 as shown in the table. If the actual expenses are Rs. 4,500 for this level of activity, the company has not saved any money but has over-spent by Rs. 60 (Rs. 4,500 – Rs. 4,440). Problem 8 Flexible Budget of Department....of Company ‘X’ Expenses (1) Sales Administration costs: Office salaries General expenses Depreciation Rates & taxes Total administration costs Selling costs : Salaries Travelling expenses Sales office expenses General expenses Total selling costs : Distribution costs : Basis (2) 6,00,000 80% (`) (3) 6,75,000 Level of activity 90% 100% (`) (`) (4) (5) 7,50,000 8,25,000 Fixed 2% of sales Fixed Fixed 1,18,250 90,000 12,000 7,500 8,750 1,19,750 90,000 13,500 7,500 8,750 1,21,250 90,000 15,000 7,500 8,750 1,22,750 90,000 16,500 7,500 8,750 8% of sales 2% of sales 1% of sales 1% of sales 48,000 12,000 6,000 6,000 72,000 54,000 13,500 6,750 6,750 81,000 60,000 15,000 7,500 7,500 81,000 66,000 16,500 8,250 8,250 99,000 110% (`) (6) IPCC_34e_Costing_Budgetary Control_Assignment Solutions ____________106 MASTER MINDS No.1 for CA/CWA & MEC/CEC Wages Rent 1% of sales Other expenses Total Distribution Cost Total Admn., Selling & Dist. Costs Wages 6,000 4% of sales 15,000 6,750 24,000 45,000 2,35,250 15,000 7,500 27,000 48,750 2,49,500 15,000 8,250 30,000 52,500 2,63,750 15,000 33,000 56,250 2,78,000 Note: In the absence of information it has been assumed that office salaries, depreciation, rates and taxes and wages remain the same at 110% level of activity also. However, in practice some of these costs may change if present capacity is exceeded. Problem 9 ABC Ltd. Budget for 85% capacity level for the period 2013-14 Budgeted production (units) Direct Material (note 1) Direct Labour (note 2) Variable factory overhead (note 3) Variable selling overhead (note 4) Variable cost Fixed factory overhead (note 3) Fixed selling overhead (note 4) Administrative overhead Fixed cost Total cost Add : Profit 20% on sales or 25% on total cost Sales Contribution (Sales – Variable cost) Working Notes : 85,000 Amount (`) 18,36,000 8,92,500 1,78,500 3,67,200 32,74,200 2,20,000 1,15,000 1,76,000 5,11,000 37,85,200 9,46,300 47,31,500 14,57,300 Per Unit (`) 21.60 10.50 2.10 4.32 38.52 (1) Direct Materials : 65% Capacity 75% Capacity ` 15,00,000 ` 13,00,000 65% Capacity 55% Capacity ` 13,00,000 ` 11,00,000 10% change in capacity 2,00,000 10% change in capacity 2,00,000 For 10% increase in capacity, i.e., for increase by 10,000 units, the total direct material cost regularly changes by ` 2,00,000 Direct material cost (variable) = ` 2,00,000 ÷ 10,000 = ` 20 After 8% increase in price, direct material cost per unit = ` 20 × 1.08 = ` 21.60 Direct material cost for 85,000 budgeted units = 85,000 × ` 21.60 = ` 18,36,000 (2) Direct Labour : 75% Capacity ` 7,50,000 65% Capacity ` 6,50,000 IPCC_34e_Costing_Budgetary Control_Assignment Solutions_____________107 Ph: 98851 25025/26 www.mastermindsindia.com 65% Capacity 55% Capacity ` 6,50,000 10% change in capacity 1,00,000 10% change in capacity For 10% increase in capacity, direct labour cost regularly changes by ` 1,00,000. Direct labour cost per unit = ` 1,00,000 ÷ 10,000 = ` 10 After 5% increase in price, direct labour cost per unit = ` 10 × 1.05 = ` 10.50 Direct labour for 85,000 units = 85,000 units × ` 10.50 = ` 8,92,500. (3) Factory overheads are semi-variable overheads: 75% Capacity 65% Capacity ` 3,50,000 65% Capacity 55% Capacity ` 3,30,000 10% change in capacity 20,000 10% change in capacity Variable factory overhead = ` 20,000 ÷ 10,000 = ` 2 Variable factory overhead for 75,000 units = 75,000 × ` 2 = ` 1,50,000 Fixed factory overhead = ` 3,50,000 – ` 1,50,000 = ` 2,00,000. Variable factory overhead after 5% increase = ` 2 × 1.05 = ` 2.10 Fixed factory overhead after 10% increase = ` 2,00,000 × 1.10 = ` 2,20,000 (4) Selling overhead is semi-variable overhead : 75% Capacity 65% Capacity ` 4,00,000 65% Capacity 55% Capacity ` 3,60,000 10% change in capacity 40,000 10% change in capacity Variable selling overhead = ` 40,000 ÷ 10,000 units = ` 4 Variable selling overhead for 75,000 units = 75,000 × ` 4 = ` 3,00,000. Fixed selling overhead = ` 4,00,000 – ` 3,00,000 = ` 1,00,000 Variable selling overhead after 8% increase = ` 4 × 1.08 = ` 4.32 Fixed selling overhead after 15% increase = ` 1,00,000 × 1.15 = ` 1,15,000 ` 5,50,000 1,00,000 3,30,000 ` 3,10,000 20,000 ` 3,60,000 3,20,000 40,000 ` ` (5) Administrative overhead is fixed : After 10% increase = ` 1,60,000 × 1.10 = ` 1,76,000 Problem.10 Master Budget for the year ending Sales : Toughened Glass Bent Glass Total Sales Less : Cost of production : Direct materials (60% of ` 8,00,000) Direct wages (20 workers × ` 150 × 12 months) Prime Cost Fixed Factory Overhead : Works manager’s salary (500 × 12) Foreman’s salary (400 × 12) (`) 6,00,000 2,00,000 8,00,000 4,80,000 36,000 5,16,000 6,000 4,800 IPCC_34e_Costing_Budgetary Control_Assignment Solutions ____________108 MASTER MINDS No.1 for CA/CWA & MEC/CEC Depreciation Light and power (assumed fixed) Variable Factory Overhead : Stores and spares Repairs and maintenance Sundry expenses Works Cost 12,600 3,000 26,400 20,000 8,000 3,600 31,600 5,74,000 2,26,000 36,000 1,90,000 Gross Profit (Sales – Works cost) Less: Adm., selling and distribution expenses Net Profit Problem 11 Budget Showing Current Position and Position for 2013 Position for 2012 Sales (units) (A) Sales (` ) Direct Material Direct wages Factory overhead (variable) Other variable Costs (B) Marginal Cost (C) Contribution (A-B) Fixed costs – Factory – Others (D) Total fixed Cost Profit (C – D) A B 2,00,000 1,00,000 (`) (`) 4,00,000 1,00,000 50,000 50,000 3,50,000 75,000 50,000 50,000 50,000 30,000 2,50,000 2,05,000 1,50,000 1,45,000 Position for 2013 Total (A+B) – A B C 1,50,000 50,000 2,00,000 (`) (`) (`) 3,00,000 75,000 37,500 37,500 1,75,000 37,500 25,000 25,000 3,50,000 80,000 50,000 50,000 8,25,000 1,92,500 1,12,500 1,12,500 37,500 15,000 50,000 1,02,500 4,55,000 1,87,500 1,02,500 2,30,000 5,20,000 2,95,000 1,12,500 72,500 1,20,000 3,05,000 (`) 7,50,000 1,75,000 1,00,000 1,00,000 80,000 Total (A+B+C) – (`) 1,00,000 1,00,000 80,000 1,80,000 80,000 1,80,000 1,15,000 1,25,000 Comments: Introduction of Product C is likely to increase profit by ` 10,000 (i.e. from ` 1,15,000 to ` 1,25,000) in 2013 as compared to 2012. Therefore, introduction of product C is recommended. THE END IPCC_34e_Costing_Budgetary Control_Assignment Solutions_____________109