RIICRC306A CONDUCT EARTHWORKS LEARNER GUIDE Module One – Plan And Prepare For Work THE CUNNING FAMILY TRUST AND THE PEACHEY FAMILY TRUST TRADING AS SAFE WORK RESOURCES PTY LTD ABN 90 785 129 255 (“SAFE WORK RESOURCES”) The information, software, products, and services included in or available through the Safe Work Resources website, applications, documents or any other products may include inaccuracies, operational or typographical errors. Changes are periodically added to the information herein. Safe Work Resources and/or its associated companies/businesses may make improvements and/or changes in the Safe Work Resources website, applications, documents or any other products at any time. Advice received via the Safe Work Resources website, applications, documents or any other products is of a general nature and should not be relied upon for personal, medical, legal or financial decisions and you should consult an appropriate professional for specific advice tailored to your situation. 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Module Basis .................................................................................................................................. 4! 1.1 Introduction .............................................................................................................................. 5! 1.2 Compliance Documentation ................................................................................................... 6! 1.2.1 Types Of Compliance Documentation ................................................................................................... 7! 1.2.1.1 Project Quality Requirements ........................................................................................................ 8! 1.2.2 Interpreting And Applying Information ................................................................................................. 10! 1.2.3 Workplace Communication ................................................................................................................. 11! 1.2.3.1 Civil Construction Terminology .................................................................................................... 13! 1.2.4 Organising Work Tasks ....................................................................................................................... 14! 1.2.4.1 Work recording techniques .......................................................................................................... 15! 1.3 Safety Requirements ............................................................................................................. 16! 1.3.1 Occupational Health & Safety/Work Health & Safety (OHS/WHS) Legislation ................................... 17! 1.3.1.1 Harmonisation Of Work Health & Safety Legislation ................................................................... 17! 1.3.1.2 Duty Of Care ................................................................................................................................ 19! 1.3.1.3 Material Safety Data Sheets (MSDS) And Safe Handling Methods ............................................ 19! 1.3.2 Site And Equipment Safety Requirements .......................................................................................... 20! 1.3.2.1 Personal Protective Equipment ................................................................................................... 21! 1.3.2.2 Tools And Equipment .................................................................................................................. 22! 1.3.2.3 Safety Documentation ................................................................................................................. 23! 1.3.2.4 Safe Operating Procedures ......................................................................................................... 25! 1.3.2.5 Emergency Procedures ............................................................................................................... 26! 1.3.3 Risk Management ............................................................................................................................... 29! 1.3.3.1 Consultation And Communicating With Others ........................................................................... 30! 1.3.3.2 Risk/Hazard Identification ............................................................................................................ 30! 1.3.3.3 Risk/Hazard Assessment ............................................................................................................ 32! 1.3.3.4 Risk/Hazard Treatment ................................................................................................................ 33! 1.3.3.5 Monitoring And Review ................................................................................................................ 33! 1.3.3.6 Reporting And Record Keeping ................................................................................................... 34! 1.4 Traffic Signage Requirements .............................................................................................. 35! 1.4.1 Traffic/Vehicle Management And Site Isolation ................................................................................... 35! 1.4.1.1 Traffic Management Plan ............................................................................................................ 36! 1.4.1.2 Vehicle Management Plan ........................................................................................................... 37! 1.4.1.3 Site Isolation Plan ........................................................................................................................ 37! 1.4.2 Signs And Barricades .......................................................................................................................... 38! 1.4.3 Approval Of Traffic Management Plans .............................................................................................. 40! 1.4.4 Traffic Management Training .............................................................................................................. 41! 1.5 Environmental Protection Requirements ............................................................................ 42! 1.5.1 Environmental Management Plan ....................................................................................................... 43! 1.5.1.1 Waste/Clean-Up Management Plan ............................................................................................ 45! 1.5.1.2 Water Quality Protection Plan ..................................................................................................... 45! Appendix 1A – Work Health & Safety Common Terms And Definitions ................................. 46! Appendix 1B – Safe Work Method Statement ........................................................................... 47! RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 3 REVIEW LOG Version Number Date Updated Details of Updates Version 4H Released July, 2013 MODULE BASIS This module is based on the unit of competency RIICRC306A Conduct Earthworks: Element 1 – Plan and prepare work. 1.1. Access, interpret and apply compliance documentation relevant to the work activity. 1.2. Obtain and confirm safety requirements from the site safety plan and organisational policies and procedures, and apply to the allotted task. 1.3. Identify, obtain and implement signage requirements from the project traffic management plan. 1.6. Identify environmental protection requirements from the project environmental management plan, and confirm and apply to the allotted task. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 4 1.1 INTRODUCTION Welcome to this course, based on the unit of competency RIICRC306A: Conduct Earthworks. The materials in this course cover conducting earthworks in the civil construction industry. They include: Planning and preparing your work. Setting out sub-grades. Forming earthworks. Placing and compacting sub-grade replacement materials. Cleaning up the work area. Civil construction earthworks could include: Cutting and filling with existing material. Forming of existing materials. Replacement of unsuitable materials. Stabilising of unsuitable materials. Using geo-synthetic materials. Work areas where earthworks are conducted may include: Haul roads. Formed/prepared roads. Access roads. Pads. Dam walls. Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories and industry sectors. Relevant information must be sourced prior to application of the unit. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 5 1.2 COMPLIANCE DOCUMENTATION Documentation is essential to all aspects of every worksite. From safety plans and environmental protection requirements through to workplace procedures and policies, documentation exists that outlines what to do, when to do it and how it is to be done. Compliance documentation is the name given to the documents that require you to undertake tasks in a particular way or to meet a given standard. Every worksite will have specific requirements, which will be outlined during your initial induction. Staff should be notified of any changes to compliance documentation during toolbox meetings, staff newsletters or other established forms of communication used on the site. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 6 1.2.1 TYPES OF COMPLIANCE DOCUMENTATION Compliance documentation will detail every step in the process of conducting earthworks. Some examples of compliance documentation include: Legislative and regulatory requirements, e.g. Occupational Health & Safety/Work Health & Safety (OHS/WHS) requirements, equal employment opportunity, disability discrimination. These requirements are standard across every industry within all Australian states or territories. Organisational policies and procedures, e.g. Workplace relations, sick leave requirements. An organisational policy or procedure is standard across the entire organisation regardless of where you are working. Site-specific policies and procedures e.g. emergency procedures, evacuation procedures. These policies and procedures have been developed to meet the specific hazards, risks or environmental considerations of the site you are working on. Australian guidelines and specifications, e.g. codes of practice such as WorkCover document 2000 – Excavation work, or WorkCover document Electrical Practices: Construction and Demolition sites. Australian Standards, e.g. AS3798-2007 Guidelines on earthworks for commercial and residential developments. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 7 Manufacturer’s guidelines and specifications, e.g. prestart checklists, service requirements, plant and equipment operation manuals. Vehicle specifications, e.g. operating limitations and capabilities, safe working limits. Training records, e.g. your own training record or licensing requirements. Work instructions, such as work plans, procedures or job specifications. Operational details and quality requirements will also include work instructions and directions. 1.2.1.1 PROJECT QUALITY REQUIREMENTS All civil construction tasks and activities must meet project quality requirements. These are based on project plans and specifications as well as client expectations. Project quality requirements will detail exactly what you are expected to achieve and the standards you are expected to reach. They may include factors such as: Dimensions and tolerances of tasks. Material standards. Work standards. Documentation requirements. Project specifications and drawings. Client standards and expectations. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 8 Every task or activity relating to earthworks will also have quality requirements relating to: Drainage. Compaction. Levels. Slope. Shape. It is essential that these quality requirements are known, understood and adhered to in all activities and tasks, including conducting earthworks. To apply the requirements, you need to follow instructions and procedures exactly. If any adjustments need to be made to the stated requirements, you must discuss them with both your supervisor and the project design engineer. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 9 1.2.2 INTERPRETING AND APPLYING INFORMATION Being able to access, interpret and apply the requirements of the documents is part of any job on a civil construction worksite. During your site induction you will be told how to access the documentation relevant to your site and duties. It is essential that you are able to read and accurately interpret your workplace policies and procedures so that you can work efficiently and safely, meeting organisational and client expectations. Take the time to read through all the relevant documentation. Make notes about any points you aren’t clear about and then clarify them later. Read or listen to all instructions and follow them carefully. Check the wording of any labels, codes or markings. When interpreting documents it is vital that you understand the difference between words such as should, consider and must. If you have any difficulties interpreting and/or applying requirements or you don’t understand something, speak to your supervisor or team leader. It is always better to ask than to go ahead and possibly disrupt operations and/or cause a safety issue. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 10 1.2.3 WORKPLACE COMMUNICATION On all worksites, good communication is essential to ensure the safety of personnel/workers and site visitors. Effective communication means that everyone knows what they are required to do, where and when they need to do it and how to do it correctly and safely. It also ensures that all personnel/workers are aware of any problems or risks that may arise on the site and the control measures that apply. Workplace communication may involve procedures such as: Site meetings. Toolbox meetings. Team briefings. Notice boards. Policies, procedures and manuals. Safe Work Method Statements (SWMS). The communications equipment you might need to use could include: Two-way radios. Mobile phones. Landline phones. Computers (e.g. for email, internet, intranet). Fax machines. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 11 Signage, hand signals and other non-verbal methods may also be used in some situations, particularly noisy environments. Always use all communications equipment appropriately, following the required procedures and protocols. These requirements will be found in the site documentation and the operator’s manual for each item. Remember that for effective communication to take place, both the speaker and listener need to be properly engaged. You need to make sure that the listener understands what you mean and can make the appropriate response (e.g. answer your question) or take the required action (follow an instruction or direction). Sometimes talking alone may not be enough to communicate your message clearly and you might come across communication barriers in your workplace. These barriers could include: RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 12 1.2.3.1 CIVIL CONSTRUCTION TERMINOLOGY The civil construction industry has language standards or terminology that can vary between states, locations or worksites. Individual tasks and activities on a worksite may have a set of terms or phrases with specific meanings. Tools and equipment may be known by various names and jargon or local slang words could also be used occasionally. It is essential that you are familiar with the terminology used on your site and for specific tasks. If you aren’t sure about the meaning of a particular term, phrase or word you should seek further clarification at team meetings or speak directly with your supervisor. This is important when you are getting your work instructions, carrying out tasks or operating in any situation where communication is taking place. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 13 1.2.4 ORGANISING WORK TASKS A crucial part of planning and preparing for your activities on the site is to organise your work tasks. You need to take responsibility for your own activities to make sure that your assigned activities will be completed to the required standard, in the documented manner and within appropriate timeframes. Your supervisor might provide you with a schedule for you to follow. You may be required to organise your own work tasks and schedule your daily and weekly activities. If so you need to work out a logical sequence to ensure a smooth transition between tasks. You could try using a handwritten checklist or a computerised diary entry to make sure your work is carried out safely, efficiently and in accordance with the requirements of the worksite. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 14 1.2.4.1 WORK RECORDING TECHNIQUES All work activities will need to be recorded in accordance with site and organisational requirements. Most recording will be done using checklists, drawings, specifications or short reports. Checklists will be filled out as you complete your tasks, to ensure compliance with the relevant quality and safety requirements. A short report could be paper-based or electronic and will be similar to a checklist. Spaces will be available for you to add your own information about your tasks and activities, if necessary. Task instructions may be recorded using a flowchart or drawing to show the sequence. Specifications are the documents that underpin all activities you will carry out during earthworks. The specifications will detail what, how and when tasks are to be done and the training or certification that is required. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 15 1.3 SAFETY REQUIREMENTS Every worksite must meet safety requirements for the state or territory where the site is located. A worksite could include any vertical or horizontal structure intended for construction. Some safety requirements are site-specific, i.e. they may relate to factors specific to the worksite such as weather, ground and environmental conditions. You will be advised of these before you start work. The requirements you need to obtain and confirm will be outlined in the site safety plan and organisational policies and procedures. Some of these requirements could include: Legislation and regulations, e.g. OHS/WHS, environmental protection, material safety data sheets. Organisational requirements, e.g. policies and procedures, SWMS/job safety analyses. Site requirements, e.g. project plans, safety plans, environmental management plans. Personal Protective Equipment (PPE). Tools, plant and equipment. Safe Operating Procedures (SOP). RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 16 1.3.1 OCCUPATIONAL HEALTH & SAFETY/WORK HEALTH & SAFETY (OHS/WHS) LEGISLATION State or territory legislation and regulations include OHS/WHS requirements that will affect the way all operations are conducted on a worksite. All requirements for site and equipment safety, including confined space entry, excavation/trench work, materials handling and all other work activities, are based on OHS/WHS legislation. The aim of the legislation is to ensure the safety of everyone working on or visiting the site. 1.3.1.1 HARMONISATION OF WORK HEALTH & SAFETY LEGISLATION In response to industry calls for greater national consistency, the Commonwealth, states and territories have agreed to implement nationally harmonised Work Health & Safety (WHS) legislation to commence on 1 January 2012. While not all states and territories have actually implemented the model WHS legislation as of the start of 2012, it is important to be aware of these changes, as all states and territories will eventually implement them. Harmonisation aims to develop consistent, reasonable and effective safety standards and protections for all Australian workers through uniform WHS laws, regulations and codes of practice. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 17 Key Elements Of The Work Health & Safety Legislation The following key elements of the WHS legislation will impact the way you do your job, and the responsibilities of your workplace: The legislation also outlines requirements for: The reporting requirements for notifiable incidents. Licences, permits and registrations (e.g. for persons engaged in high risk work or users of certain plant or substances). Provision for worker consultation, participation and representation at the workplace. Provision for the resolution of health and safety issues. Protection against discrimination. Many specific details relating to WHS will be negotiated within the workplace in accordance with the legislation. It is important that you speak with your Health and Safety Representative or supervisor for more information on how these elements will effect your day-to-day operations, or if you have any concerns relating to health and safety. A list of common WHS terms and their definitions can be found in Appendix 1A. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 18 1.3.1.2 DUTY OF CARE Everyone on a worksite has a legal responsibility under Duty of Care to do everything reasonably practicable to protect others from harm. This is done by complying with safe work practices, including activities that require licences, tickets or certificates of competency or any other relevant state and territory OHS/WHS requirements. 1.3.1.3 MATERIAL SAFETY DATA SHEETS (MSDS) AND SAFE HANDLING METHODS You will find further information that may relate to your work by checking Material Safety Data Sheets (MSDS) and applying materials handling methods. These will detail: Any risks and hazards associated with handling chemicals or other materials. Any special procedures and safe handling methods required. Risk controls. Emergency procedures. Hazardous material containers will usually have a placard or label attached showing the category of material, codes for handling issues and a contact number for expert advice. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 19 Safe material handling could also include lifting and manual handling techniques such as: Using team lifts of heavy objects. Avoiding over-bending your back. Using approved manual handling equipment such as trolleys where they are available. Bending with your knees not your back. Safety plans and site-specific documentation may include all or some of the above information, but normally you will find it in the project and work instructions. 1.3.2 SITE AND EQUIPMENT SAFETY REQUIREMENTS All workers and visitors on a construction site must observe site and equipment safety requirements and procedures. These are outlined in the site safety plan and generally follow OHS/WHS guidelines. Site and equipment safety requirements and procedures cover such things as: Anything that is faulty or looks like it could create a hazard must be reported at once to your supervisor, team leader or OHS/WHS officer. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 20 1.3.2.1 PERSONAL PROTECTIVE EQUIPMENT Personal Protective Equipment (PPE) is the equipment you must wear or use to protect yourself. Every worksite will have PPE requirements. For construction worksites these pieces of equipment will need to be worn from the time you enter the site, for example, high-visibility clothing and steel-capped boots. Other pieces of PPE may need to be worn only when specific activities are undertaken. For example, hearing protection need only be worn when conducting high noise activities. Signs are usually placed in the workplace to indicate which specific item of PPE is needed. Common PPE includes: Clothing – high-visibility, protective, full body clothing, safety vests. Head– hard hats, sun hats. Hearing– ear muffs, ear plugs. Face– face shield, respiratory protection, dust mask. Hands and eyes – gloves and goggles. Safety harnesses, seat belts. PPE must be maintained in good condition and replaced if it becomes damaged or defective. PPE is the last line of defence for protecting you from workplace hazards and risks but will only be effective if it is worn correctly and is adjusted to fit the individual. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 21 1.3.2.2 TOOLS AND EQUIPMENT When working on a site, you will be using a variety of equipment and tools. Knowing how to use these safely is essential to keep you and those around you from harm. Read all documentation that applies to the tools and equipment you are using. Also make sure you are familiar with the common problems associated with the equipment or tools and the management of these problems. Speaking with team members or team leaders who have used the equipment before will help you identify any potential issues or problems. Use your PPE and the safety procedures for the site. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 22 1.3.2.3 SAFETY DOCUMENTATION Common tasks and activities that relate to conducting earthworks will have predetermined safety documents. Safe Work Method Statements (SWMS) SWMS, also known as a Safe Work Procedure (SWP) or Job Safety Analysis (JSA), details how specific hazards and risks, involved with conducting earthworks, will be managed. It is developed by the employer/PCBU for their employees/workers or by a sub-contractor. SWMS fulfil a number of objectives: They outline a safe method of work for a specific job. They provide an induction document that workers must read and understand before starting the job. They assist in meeting legal responsibilities for the risk management process, hazard identification, risk assessment and risk control. They assist in effectively coordinating the work, the materials required, the time required and the people involved to achieve a safe and efficient outcome. They are a quality assurance tool. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 23 To complete a SWMS: It must also be available for inspection at any given time, and be reviewed each year and amended if necessary. An example of an SWMS form can be found in Appendix 1B. Reporting Any safety issue that you identify will need to be reported in accordance with the worksite plans and procedures. This could include a written, computer-generated or verbal report and may be given to a safety officer, your supervisor or a member of the management team. Other reports may include hazard identification logs and records. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 24 1.3.2.4 SAFE OPERATING PROCEDURES Safe Operating Procedures (SOPs) sometimes also known as standard operating procedures are written documents that are used to prevent incidents occurring when using machinery or equipment that has a risk or hazard associated with it. Safe Operating Procedures for some of the following potential hazards may include: Hazards may include: Site Traffic And Other Machine Movement Licensing, familiarisation, inductions, right of way rules. Overhead Or Underground Services Dial before you dig’ or ‘Look up and live’. Traffic Control And Restricted Access Barriers Stay within the bounds of the traffic and vehicle movement plans. Working At Heights, In Excavations/Trenches, Confined Spaces, Or In Proximity To Others Training, obtaining and abiding by permits, communication. Damaged Or Defective Equipment Tagging out, locking out, isolating equipment. Worksite Personnel/Workers, Visitors And The Public Mandatory worksite inductions, barriers to isolation areas. Environmental And Structural Hazards Environmental protection training, environmental isolations, fencing, barriers. Chemicals And Hazardous Materials Specialised training, keep away and keep others away, notify environmental officer. Weather Conditions Not working in conditions above or below a set temperature, shorter work periods, more work breaks. Restricted Access Areas Training required to enter the zone, PPE requirements, work instructions, emergency procedures. Often SOPs will contain a JSA, SWMS or MSDS as well. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 25 Safe Parking Practices Part of the safety requirements and procedures that are common on any worksite working with machinery is good parking procedures. Commonly these procedures include: Parking well clear of overhangs. Keeping all access ways clear. Parking well clear of refuelling locations and sites. Parking away from excavations or other possible environmental hazards. Ensuring vehicles are parked and secured from unauthorised access or movement. 1.3.2.5 EMERGENCY PROCEDURES Emergency procedures relate to all activities on a worksite and may include: Emergency shutdown and stopping. Extinguishing fires. Organisational First Aid requirements. Evacuation. Emergency Shutdown Of Site Or Equipment Use of emergency shutdown equipment on machinery and site emergency shutdown must be done in accordance with worksite requirements. This could need to be done in the case of fire, investigation, accident and incident. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 26 Use Of Fire Extinguishers Fire-fighting equipment on site could range from small hand held extinguishers through to large water cannons. While water cannons are commonly used for dust suppression, they can be turned into a fire-fighting unit if necessary. If a fire starts on site it is essential for the correct type of extinguisher to be used for the type of fire. Steps before using a fire extinguisher: Call emergency services or other designated on-site procedure. Evacuate the area. Isolate the area. If it is safe to use an extinguisher to attempt to control the fire, use the PASS system: Pull the pin. Aim at the base of the fire. Squeeze the trigger. Sweep the base of the fire. Notify your site emergency management team as soon as possible after a fire has been identified and call the fire brigade on 000. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 27 First Aid First Aid is the initial care given to an injured or ill person. Every site will have a first aid officer but you need to be ready to undertake basic first aid treatment until help arrives. Depending on the situation you may need to: Suppress bleeding – press on the bleeding area with a cloth and apply pressure. Monitor an unconscious person – keep them safe, watch for breathing, move them onto their side if you know how to. Treat heat stress – move person into the shade and give small sips of fluid. Assist a person with a broken bone – keep the person calm until help arrives. First aid is an important life skill. Undertaking a full first aid course is highly recommended. Evacuation This involves the removal of at risk personnel/workers from a dangerous area. Things to remember: Keep calm. Move away from the danger to a designated evacuation point. Do not allow bystanders entry to the area. Call for emergency services. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 28 1.3.3 RISK MANAGEMENT Risk management is the process of reducing or managing the risks when working with a hazard or in a hazardous situation and should take into consideration the context of the organisation and worksite. Risk management must be conducted in accordance with: Legislative, organisation and site requirements/procedures. Australian Standards (AS/NZS ISO 31000:2009). Codes of Practice. Employment and workplace relations legislation. Equal employment opportunity and disability legislation. Risk management is made up of the following stages: RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 29 1.3.3.1 CONSULTATION AND COMMUNICATING WITH OTHERS This should be planned for and carried out at every stage of the risk management process. Identifying risks and hazards and coming up with ways of controlling them includes talking to the people with knowledge of the situation, or who are directly affected by any action you may take. Controlling a hazard can be a team effort and it’s important that everybody knows what they need to do and how/if they need to change their work process to suit. 1.3.3.2 RISK/HAZARD IDENTIFICATION Hazards create risk. Check for hazards. A RISK is the chance of a hazard hurting you or somebody else or causing some damage. A HAZARD is the thing or situation that causes injury, harm or damage. If you can remove or at least control a HAZARD you can reduce the RISK involved. Each worksite has its own specific risks and hazards. A site induction needs to inform you of any hazards which exist on site. Some of these hazards can be removed through staff training, better equipment and safe work methods. Talk to the OHS/WHS officer for more information. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 30 Hazards that could be found on a worksite may include: Worksite hazards include: Overhead structures and services. Installed services – underground or above-ground power lines, telephone lines, gas pipes, cables. People – site personnel/workers, non-inducted personnel/workers, site visitors, others authorised or unauthorised. Structural hazards – fences, facilities, buildings, other structures or obstructions, poles, traffic areas, work zones, out of area zones, access points bridges, through traffic bridges, buildings. Weather conditions – storms, heat, floods, fires, gas leaks, humidity. Hazardous materials and substances. Working at heights or in confined spaces. Traffic conditions. Damaged or defective equipment – could include pressurised hoses and fastenings, non-pressurised hoses, ancillary machinery equipment, vandalised equipment. Equipment in use or unattended – vehicles, conveyors, fixed plant, overhead structures and services, abandoned equipment. Chemical hazards – fuel, chemicals, contaminants, gases, dusts, hazardous substances or materials. Environmental hazards – adjoining walls, structures, unstable or uneven terrain, holes and pot holes, excavations, trenches both open and recently filled, cuttings, embankments, over-hanging rocks, trees, dust and noise, unstable faces or areas. Manual handling issues. Material hazards – dangerous materials or other material hazards could include the danger from the hazard but also the manual handling issues around materials. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 31 1.3.3.3 RISK/HAZARD ASSESSMENT A risk assessment involves completing a risk analysis and a risk evaluation. By assessing the likelihood and consequence of the risk, you are able to understand the situation better and respond in an appropriate way. Assessing the risk/hazard involves two stages: (i) Risk/Hazard Analysis Risk analysis is used to determine the seriousness of a hazard based on how likely it is to happen and the consequences if it does happen. The risk level of each identified hazard should be worked out. (ii) Risk/Hazard Evaluation Risk evaluation is based upon the outcomes and results of the risk analysis. Risk evaluation involves making decisions about which risks need to be treated and the order in which they should be treated. Your evaluation should be used to determine how soon you should act to remove or control the hazard to achieve an acceptable level of risk. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 32 1.3.3.4 RISK/HAZARD TREATMENT Once risks have been identified, analysed and evaluated, risk treatment options need to be considered and applied. Risk treatment involves selecting one or more options to modify a risk and then implementing the selected option/s. 1.3.3.5 MONITORING AND REVIEW Monitoring and review are an important part of the risk management process and should be planned for at every stage. Monitoring and review involves regular surveillance and checking and responsibilities concerning it should be clearly defined. It is important that monitoring and review results are recorded and reported according to organisational policies and procedures. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 33 1.3.3.6 REPORTING AND RECORD KEEPING Make sure you record any action you’ve taken and talk to your supervisor and OHS officer about the control strategies in place. Reports and records could include: Risk Assessment Reports. Incident Reports. Job Safety Analysis. SWMS. Keeping records is important as they can help ensure that any risk management activities are traceable. Records also provide a basis for improving methods and tools in the risk management process, as well as improving the overall process. It is very important that you obtain and confirm all safety requirements before starting to conduct earthworks or any other activity. To confirm the requirements you will need to ask any questions you may have and listen to the answers. Applying them means undertaking all tasks in the required manner. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 34 1.4 TRAFFIC SIGNAGE REQUIREMENTS On worksites it is often necessary to control the movement of traffic and people around and through the site. 1.4.1 TRAFFIC/VEHICLE MANAGEMENT AND SITE ISOLATION To control traffic, vehicles and pedestrians, there are 3 different types of traffic management plans: Traffic management plans. Vehicle management plans. Site Isolation plans. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 35 1.4.1.1 TRAFFIC MANAGEMENT PLAN The traffic management plan deals with traffic moving through the site, including traffic on public roads and members of the public. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 36 1.4.1.2 VEHICLE MANAGEMENT PLAN The vehicle management plan deals with on-site vehicle movements, haul circuits and dump runs, and material routes. Under this plan, larger vehicles will have right of way unless site plans say otherwise. Road rules still apply and directional signs need to be obeyed. 1.4.1.3 SITE ISOLATION PLAN The site isolation plan outlines are how the site will be isolated from the general public. It could detail barricades and fences but also how specific areas of the site will be isolated to keep the construction crews safe from traffic such as moving machinery (generally through the use of concrete barriers) and other hazards, e.g. excavations and trenches. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 37 1.4.2 SIGNS AND BARRICADES Signs and barricades are used in a variety of traffic conditions to ensure the safety of personnel/workers who are working close by. Traffic conditions could include: RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 38 These plans are used to isolate construction traffic from pedestrians and other vehicles for safety reasons. Some sites will have areas for heavy vehicles only, to keep other site vehicles from zones. This can be done through the use of traffic management signs and devices such as: Escort vehicle or other vehicle-mounted signs, signals and directions. Traffic conditions signs. Traffic and regulatory cones. Highway traffic signs. Hazard markers, flashing lights. Guide and warning signs. Arrow boards, message boards. Changed traffic conditions signs. Barricades, bollards and barrier boards. Portable traffic lights and signals. Site safety signage. In the traffic or vehicle management plan, the type of signs and the distances between them will be listed. These distances must be maintained unless you receive approval to vary the traffic management plan. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 39 1.4.3 APPROVAL OF TRAFFIC MANAGEMENT PLANS Traffic management plans may need to be approved by the road management authority (e.g. RTA) or local council in your state or district. Most large worksites will have a traffic management engineer who you should speak with if you believe the traffic signage or placements don’t suit the work or environmental conditions. The engineer will then be able to assess the requirements in the field and determine a course of action. If the site is too small for a dedicated traffic engineer, you should consult with your supervisor, the project manager/engineer or another authorised person about any issues or concerns with the traffic management plans. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 40 1.4.4 TRAFFIC MANAGEMENT TRAINING In most states of Australia traffic management, including the erection of signs, is covered under specialised traffic control training. If you are undertaking traffic management activities such as erecting signs, you need to have the appropriate training and certification. Certification can be obtained through a Roads and Traffic Authority-approved training organisation. Your WorkCover or RTA office will be able to advise if you need this specialised training and who you can get the training from. Signage not related to traffic, such as safety signs, will need to be applied as required by legislation and regulations. These requirements will be outlined in the task or site specifications and documentation. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 41 1.5 ENVIRONMENTAL PROTECTION REQUIREMENTS All organisations play an important role in environmental practices, however the legislation that affects them directly differs depending on the activities they undertake. Federal, state and local governments jointly administer the environmental protection legislation in Australia through bilateral agreements. At the federal level, the Environment Protection and Biodiversity Conservation Act 1999 covers the assessment and approval processes of national environmental and cultural concerns. The Act is administered by the Department of Sustainability, Environment, Water, Population and Communities. The Department also administers other Acts relating to the sea, importing, heritage issues, hazardous wastes and fuels. Environmental protection requirements are part of every worksite. Under the environmental management plan your responsibilities may include: Identify the environmental management plans, requirements and constraints. Confirm any aspect of the environmental management plan you are unsure of. Apply the project environmental protection requirements to all the tasks you do on the site. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 42 Environmental protection plans can include requirements for: Waste/clean-up management. An organisational or project environmental management plan. Noise and vibration management. Dust management. Water quality protection. 1.5.1 ENVIRONMENTAL MANAGEMENT PLAN This is the overarching plan that outlines the main environmental achievement goals of the organisation and how these goals will be achieved. It may detail items such as: Levels of acceptable noise, vibration amounts and dust control measures. Special protection areas. Work footprint. Boundaries of work activities. Minimising chemical use near waterways. Waste/clean-up management requirements. Negating soil runoff through the use of appropriate sediment control techniques. Maintaining safe working distances from waterways. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 43 Some common aspects within the overall plan may include: Dust monitoring and dust suppression measures to be put in place, i.e. water carts. Stability or structural reports on buildings in the area to monitor vibration results. Noise management requiring hearing protection, or strict work times, e.g. no work before 7am or after 6pm. The site requirements and constraints will be clearly and completely outlined in this plan and must be followed exactly. Requirements are the things that must be done. Constraints are things that either must not be done or must be done is a particular way. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 44 1.5.1.1 WASTE/CLEAN-UP MANAGEMENT PLAN The waste/clean-up management plan outlines how the waste materials and rubbish from the site will be disposed of. It also provides guidelines for recycling from the site and the re-use of waste materials. This plan may have sub-plans for hazardous wastes, chemical wastes and other classes of waste as appropriate for the worksite you are working on. 1.5.1.2 WATER QUALITY PROTECTION PLAN This plan provides the steps that will be used to protect the water in adjacent areas. It will detail items like silt fences, diversion drains and sediment ponds. This plan can have a sub-plan for any wetlands or lowlying areas if these will impact on the work zone. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 45 APPENDIX 1A – WORK HEALTH & SAFETY COMMON TERMS AND DEFINITIONS Person Conducting a Business or Undertaking (PCBU) A ‘person conducting a business or undertaking’ (PCBU) replaces the term ‘employer’. A PCBU includes all employers, sole traders, principal contractors, unincorporated associations, partnerships and franchisees. Volunteer organisations that also employ people will be PCBUs. A PCBU’s primary duty of care is to ensure the health and safety of everyone in the workplace, so far as is reasonably practicable. Officers An ‘Officer’ is a person who makes, or participates in making, decisions that affect the whole or a substantial part of a corporation. This includes Health and Safety Representatives (HSR). Workers ‘Worker’ replaces the term ‘employee’. It is defined broadly to mean a person who carries out work in any capacity for a PCBU. A ‘worker’ covers employees, contractors, sub-contractors (and their employees), labour hire employees, outworkers, apprentices, trainees, work experience students and volunteers. Reasonably Practicable Reasonably Practicable is defined as action that is, or was at a particular time, reasonably able to be done to help ensure health and safety based on the following factors: a) Chances of the hazard or risk occurring (likelihood). b) The degree of harm (consequence). c) The knowledge of persons involved in the situation relating to the hazard or risk and methods of eliminating or controlling it. d) The availability and suitability of ways to eliminate or control the hazard or risk. e) The costs involved in taking action to eliminate or control the hazard or risk including consideration of whether the cost involved is inconsistent to the level of risk. Due Diligence The Work Health and Safety Act 2011 (the WHS Act 2011) imposes a specific duty on officers of corporations to exercise due diligence to ensure that the corporation meets its work health and safety obligations. In short, they have a responsibility to ensure that the PCBU is doing everything it should to ensure health and safety. The duty requires officers to be proactive in ensuring that the corporation complies with its duty. Due diligence may be demonstrated through the following courses of action: 1. Acquiring knowledge of health and safety issues. 2. Understanding operations and associated hazards and risks. 3. Ensuring that appropriate resources and processes are used to eliminate or minimise risks to health and safety. 4. Implementing processes for receiving and responding to information about incidents, hazards and risks. 5. Establishing and maintaining compliance processes. 6. Verifying the provision and use of the resources mentioned in 1-5. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 46 APPENDIX 1B – SAFE WORK METHOD STATEMENT SWMS Name: SWMS Created By: SWMS Summary: Date of Creation: Last Reviewed Date: Company/Contractor Details: Project Details: Name: Client: ABN: Contact Name: Address: Site Address: Contact Number: Contact Number: Email: Start Date: How to complete this SWMS: 1. CONSULT: Consult with all persons who will be involved in the completion of the work. 2. LIST: List each of the steps in the task work being done. 3. IDENTIFY: Describe the health and safety hazards and risks arising from each step in the work. 4. RISK ASSESSMENT: Review the level of risk associated with each hazard listed. 5. CONTROL: Describe how the risks will be controlled, and describe what hazard control measures will be put in place. 6. RESPONSIBILITY: Allocate a person to be responsible for the hazard control measure. 7. REVIEW: Review the effectiveness of the control measures and apply further hazard control measures as required. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 47 Training/Qualifications Required To Carry Out Work: PPE Required To Carry Out Work: Are All Workers Adequately Trained And Qualified? Yes / No Legislation, Australian Standards & Codes Of Practice Relevant To Work (Where Applicable): Equipment Required To Carry Out Work: Environmental Statement: Safety Checks Required Prior To Commencement Of Work: Coordination With Other Trades: Permits Required For Commencement Of Work: Have These Permits Been Acquired? Yes / No RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 48 Risk Analysis Matrix Use this table to determine the level of risk associated with an identified hazard. CONSEQUENCE LIKELIHOOD Almost Certain Likely Possible Unlikely Rare RISK LEVEL VERY HIGH HIGH MEDIUM LOW Insignificant Minor First Aid Required Moderate Medical Attention and Time Off Work Major Long Term Illness or Serious Injury Severe Kill or Cause Permanent Disability or Illness M M L L L H M M L L H H H M M VH H H M M VH VH VH H M ACTION Act immediately: The proposed task or process activity must not proceed. Steps must be taken to lower the risk level to as low as reasonably practicable using the hierarchy of risk controls. Act today: The proposed activity can only proceed, provided that: 1. The risk level has been reduced to as low as reasonably practicable using the hierarchy of risk controls. 2. The risk controls must include those identified in legislation, Australian Standards, Codes of Practice etc. 3. The risk assessment has been reviewed and approved by the Supervisor. 4. A Safe Working Procedure or Safe Work Method has been prepared. 5. The supervisor must review and document the effectiveness of the implemented risk controls. Act this week: The proposed task or process can proceed, provided that: 1. The risk level has been reduced to as low as reasonably practicable using the hierarchy of risk controls. 2. The risk assessment has been reviewed and approved by the Supervisor. 3. A Safe Working Procedure or Safe Work Method has been prepared. Act this month: Managed by local documented routine procedures, which must include application of the hierarchy of controls. RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 49 Safe Work Method Statement Work Step Associated/Identified Hazards Work your way through each step in the work process, giving a brief description of what is required at each stage. What hazards can be identified for this step? Risk Level (L, M, H, VH) What is the risk level? Hazard Controls Revised Risk Level (L, M, H, VH) Person Responsible What hazards controls will be put into place to deal with the identified hazards for this step? Has the risk been reduced? Who is responsible for carrying out the work and maintaining the hazard controls? RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 50 Work Step Associated/Identified Hazards Risk Level (L, M, H, VH) Hazard Controls RIICRC306A – CONDUCT EARTHWORKS Module One – Plan And Prepare For Work Page 51 Revised Risk Level (L, M, H, VH) Person Responsible Personnel/Worker Signoff All personnel/workers required to carry out this task need to be listed below. By signing this SWMS, each person declares that they have carefully read the SWMS and that they understand their responsibilities and requirements to complete the work. Name (please print) Position / Qualification Signature Date Senior Management Signoff Does this SWMS meet the necessary safety requirements? 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RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 2 TABLE OF CONTENTS Review Log ..................................................................................................................................... 4! Module Basis .................................................................................................................................. 4! 3.1 Set Out The Job And Establish Profiles ................................................................................ 5! 3.1.1 Earthworks Construction Preparation .................................................................................................... 6! 3.1.2 Setting Out Job Sites ............................................................................................................................. 7! 3.1.3 Establishing Profiles .............................................................................................................................. 9! 3.1.4 Communicating With Plant Operators ................................................................................................. 10! 3.2 Assess And Monitor Earthworks .......................................................................................... 12! 3.2.1 Assess Earthworks .............................................................................................................................. 12! 3.2.2 Monitor Earthworks ............................................................................................................................. 13! 3.2.3 Monitor Material Stabilisation .............................................................................................................. 14! 3.3 Use Of Geo-Synthetic Materials ........................................................................................... 15! 3.3.1 Surface Protrusions ............................................................................................................................. 16! 3.3.2 Placing Geo-Synthetic Materials ......................................................................................................... 17! 3.4 Place And Compact Sub-Grade Replacement Materials .................................................... 18! 3.4.1 Unsuitable Materials ............................................................................................................................ 19! 3.4.2 Placing Materials ................................................................................................................................. 20! 3.4.3 Informing Roller Operators .................................................................................................................. 21! 3.4.4 Assess The Compaction Process ....................................................................................................... 23! 3.5 Clear Work ARea And Store Materials And Equipment ..................................................... 24! 3.5.1 Clearing The Work Area ...................................................................................................................... 25! 3.5.1.1 Disposal Or Recycling Of Materials ............................................................................................. 26! 3.5.2 Cleaning And Storing Plant, Tools And Equipment ............................................................................. 27! RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 3 REVIEW LOG Version Number Date Updated Details of Updates Version 4H Released July, 2013 MODULE BASIS This module is based on the unit of competency RIICRC306A Conduct Earthworks: Element 2 – Set out sub-grade. Element 3– Form earthworks. Element 4– Place and compact sub-grade replacement materials. Element 5– Clean up 2.1. Set out job to plan from survey controls. 2.2. Establish profiles to line and level. 3.1. Inform plant operators of job requirements. 3.2. Assess earthworks to ensure that the specified height is achieved, with allowances for the pavement courses and the overall dimensions. 3.3. Monitor uniform layer thickness and moisture content to ensure consistency with specifications. 3.4. Monitor stabilisation of existing material. 3.5. Remove surface area protrusions to prevent damage to geo-synthetic material. 3.6. Place geo-synthetic material to manufacturer's specifications. 4.1. Identify, remove and store unsuitable material separately. 4.2. Place imported replacement/stabilised material as specified. 4.3. Inform roller operators of the required number of passes. 4.4. Assess compaction process to ensure nominated number of passes are made to achieve uniform compaction across the subgrade. 5.1. Clear work area and dispose of or recycle materials in accordance with project environmental management plan. 5.2. Clean, check, maintain and store plant, tools and equipment. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 4 3.1 SET OUT THE JOB AND ESTABLISH PROFILES Setting out is normally done by surveyors with assistance from staff on the site. When setting out the area, you must ensure you are working with the correct plans and specification details. When establishing the profile you will be working with the survey benchmarks. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 5 3.1.1 EARTHWORKS CONSTRUCTION PREPARATION When preparing for earthworks you need to be aware of your organisational procedures and relevant plans and specifications. Common specifications could include: Layer Thicknesses Normally a layer will be between 300-500mm. Layer Quality Quality may increases with each layer. It is not uncommon for layers that are close to the surface to have higher compaction requirements and different materials. Height Of Layers Layers must meet the specification outlined in the plans. You may need to fit additional layers of material on top of those already completed and these additions must fit within the total specified height. Material Sizing This will be outlined in the specifications. If you have rock in a level or layer it normally will not exceed 2/3 of the height of the layer. For example if the layer height is 300mm no more than 200mm can be rock materials. Joining The Layers Needs to be done carefully to avoid lamination, also called slipping or riding. To join the layers correctly you will need to scarify or tyne the existing layer before placing the next layer. As the new layer is compacted, the two layers will mesh correctly. Scarifying depth will vary depending on materials and will be stated in the specification or site plans. Cut Processes Where materials are sourced from different areas of the job and then removed either for later use or removed as excess. Fill Processes Where materials are placed to form the layers for a task. Bridging Layers Used where a solid foundation cannot be obtained for any reason. Often a bridging layer will be built using rock and geo-fabrics to allow for drainage. Other layers can then be constructed on top of the bridging layer. The 2 biggest factors to keep in mind when conducting earthworks construction and sub-grade preparation are: 1. Without a solid foundation upper layers will be unstable and cause failures. Taking the time with the foundation helps make the upper layers smoother and more easily constructed. 2. Treatment of different soils will be outlined in the plans and specifications. This will account for the differences in the materials across the site. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 6 3.1.2 SETTING OUT JOB SITES Each job site will have a variety of conditions which need to be met and areas that will need to be established. These areas will be detailed in the site plans and task specifications. When reading and interpreting the plans you must be as accurate as possible. Any mistake when reading or interpreting the plans could have significant impacts on the job as a whole. Tips for reading and interpreting the plans include: Orient any maps and drawings to the area you are working in. Plans can include scientific and technical information. If you are unsure of the terms used or the meanings of the readings discussed, ask for assistance. Specifications will detail every aspect of the finished product. Always check your team can achieve the required results with the available materials before starting activities. Practice reading plans. With constant practice reading the types of plans common on the site, you will improve your abilities. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 7 Whenever you are in doubt about how to read or interpret plans, ask a supervisor for assistance. Once you have read the plans and specifications and have identified what you need to do and where you need to do it, you will need to set out the areas for earthworks. Setting out plans will include the limits of the clearing to be done and establishing the work area footprint. This area will need to be marked in accordance with your organisational procedures. Each set out plan will also give details of the distance from planned or proposed features such as culverts or environmental features. These distances can help ground your boundaries of work areas. Other distances may be given from a proposed centre line of the work area. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 8 3.1.3 ESTABLISHING PROFILES Once you have set out the area, you will need to determine the profiles to be achieved. You will need to refer to the plans and specifications for the task. These profiles help you ensure a consistent level is achieved. When you are establishing profiles, you will use pegs to define the areas to be worked. These pegs will be applied in accordance with site requirements and will show either the limits of the working area and or the level to be achieved. Often profile markers will be used to indicate cut and fill locations on the site. They may also indicate any changes in the work surface. You should regularly check your plans, specifications and cross sections to ensure correct formations are being achieved. This could include: RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 9 Often when establishing profiles to line and level, you will need to have an understanding of the levelling equipment used on your site. These could include: Laser levels. Dumpy level (theodolite). Straight edge. Measuring tapes and wheels. String lines. GPS equipment if available and appropriate for the task you are completing. If you are unfamiliar with any of these items, speak with a supervisor for instruction in how to use them. 3.1.4 COMMUNICATING WITH PLANT OPERATORS A clear communication process or system is important. Using good communication means that all members of the team understand what is happening and know what is expected of them. If you are unclear on any instructions, ask questions and talk to your supervisor to get clarification of your job requirements. Communication with operators may take place in a number of ways, including: Site meetings. Toolbox meetings. Team briefings. Notice boards. Policies, procedures and manuals. Safe Work Method Statements. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 10 The communications equipment you might need to use could include: Two-way radios. Mobile phones. Landline phones. Computers (e.g. for email, internet, intranet). Fax machines. Signage, hand signals and other non-verbal methods may also be used in some situations, particularly noisy environments. Before commencing earthworks operations, it will be necessary for you to confirm which signals that may be used. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 11 3.2 ASSESS AND MONITOR EARTHWORKS During the earthworks construction process, you will need to constantly assess and monitor work to ensure the specifications and requirements are being met. 3.2.1 ASSESS EARTHWORKS When assessing earthworks you are looking at the following elements: Ensuring the specified height is achieved. Allowances for pavement courses are achieved. Overall dimensions meet the specifications. Other site specific requirements are met. Assessment may be done visually or through telemetric readings. Assessments may be conducted by, people on site, lab technicians or surveyors, depending on the site requirements. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 12 3.2.2 MONITOR EARTHWORKS While conducting earthworks you need to be constantly monitoring actions and activities to ensure consistency of the overall product and compliance to project specifications. Areas to be monitored include: Layer thickness. This is achieved by careful monitoring of spreading activities. Always ensure you are spreading materials evenly without dips and hollows. Uniformity of product. Earthworks are normally required to be carried out to a consistent standard, as outlined in the project specifications. When blending materials always ensure the end product is as even as possible. Moisture content. Moisture must be monitored so that there is no excess water or dry patches and clods. Excess moisture results in a slurry or muddy mix, whereas too little moisture causes separation and dust. Without even moisture throughout the layer, compaction is difficult to achieve. The monitoring of these elements may be a combination of visual checking and laboratory testing. Any areas that do not meet specification for thickness, moisture or uniformity will need to be reworked prior to laboratory testing. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 13 3.2.3 MONITOR MATERIAL STABILISATION Material stabilisation in important to ensure the workability of the soils and the longevity of the project. Without stabilisation, soils may not hold for as long as necessary or may be unworkable. It is important to make sure you follow the project specification when stabilising materials, as incorrect stabilisation could result in the materials becoming unworkable. When monitoring the stabilising activities, you are looking to ensure the materials don’t reach the ‘tipping point’. The tipping point is the point where the materials become unworkable due to too much or too little of an agent being added. Each project will have detailed specifications which outline the exact requirements for stabilisation. Always be aware of these requirements and monitor appropriately. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 14 3.3 USE OF GEO-SYNTHETIC MATERIALS Geo-synthetic materials can be used for a number of tasks on an earthworks project. However, before they can be utilised, the site must be cleared and prepared, so that the geo-synthetic materials are not damaged. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 15 3.3.1 SURFACE PROTRUSIONS Surface protrusions will need to be removed to prevent damage to the geo-synthetic materials. Common protrusions that may need to be removed could include: Rocks. Dirt clods. Tree roots. Other sharp objects. Always ensure you are following your site procedures and safety requirements for removing surface area protrusions. The project specifications will specify the size and grading of materials that need to be removed prior to placing any geosynthetic materials. Always check the manufacturer's directions to ensure you don’t void the warranty. When geo-synthetic materials are applied to drainage areas, large rocks or gravel may be applied either under or over the fabric to allow for good drainage. Your project specifications will specify if this needs to happen. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 16 3.3.2 PLACING GEO-SYNTHETIC MATERIALS Once you have made sure there are no surface protrusions the geo-synthetic materials can be placed. Geo-synthetic materials will need to be utilised in accordance with the manufacturer’s specifications and directions. Failure to follow these could result in voiding the warranty or damaging the product. Depending upon the size of the geo-synthetic materials it may be placed manually or mechanically. Larger rolls of geo-synthetic materials are often placed using telehandlers and other mechanical devices. When storing geo-synthetic materials ensure the material is left in the protective plastic until it is needed. This plastic cover has been treated to be UV protected. Materials that have been improperly stored may have already begun to degrade and may become unusable. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 17 3.4 PLACE AND COMPACT SUB-GRADE REPLACEMENT MATERIALS Once the sub-grade has been prepared, unsuitable materials need to be removed and replaced with more appropriate materials. Compaction can then take place. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 18 3.4.1 UNSUITABLE MATERIALS Unsuitable materials are materials that cannot be reused within the site. Materials that are too wet to work with immediately, but which may be dried and used later are not considered to be unsuitable. Unsuitable materials need to be identified early in the process. This then allows adequate amounts of replacement materials to be calculated and sourced. It is also important to identify unsuitable materials so that foundations and sub-grade bases can be constructed with more appropriate materials. What is considered an unsuitable material varies depending upon the tasks and activities being completed. The specifications for each task will list the required materials and anything outside of this list could be considered unsuitable. Once the materials have been identified, removed and measured for replacements, you will need to store any unsuitable materials. The site environmental management plan will define how unsuitable materials are to be stored. Materials may be stockpiled for later use on other jobs, or disposed of appropriately. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 19 3.4.2 PLACING MATERIALS Once you have removed the unsuitable materials, you will need to import materials to replace them. These replacement materials must meet the job specification and may have already been stabilised. Materials will normally be placed strategically at multiple points in the area and then worked using earthmoving plant and equipment such as graders, dozers or excavators. The materials will then be worked to the appropriate thickness. Once the materials are in place, they will need to be incorporated into the local materials to ensure a uniform product, with the correct compaction and moisture. Imported materials that aren’t worked into the local materials will sit on top of or alongside the local materials and could result in deformities or failures of the sub-grade. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 20 3.4.3 INFORMING ROLLER OPERATORS Once materials are in place and ready for compaction, most sites will conduct a trial section. This trial section is used to determine the number of passes required to achieve the specified compaction. Once this has been determined, you will need to inform the roller operators of the outcomes, making sure they understand the required number of passes. The number of passes required could change if there are: RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 21 When discussing with the roller operators the number of passes, you should also discuss the use of vibration and static modes. Different conditions will require different modes from the roller. Each site will vary as to when vibration and static modes should be used. Roller operators need to understand the requirements for compaction to ensure they are achieving the correct level of compaction without overworking the area. Overworking and over compaction could cause as many problems as under working the material. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 22 3.4.4 ASSESS THE COMPACTION PROCESS While the roller operators are working you should be assessing the process to ensure the nominated number of passes are made. Once the required number of passes have been made, you should assess the area to determine if the correct compaction has been achieved. You can check that the required level of compaction has be achieved in two ways, visually and through density and compaction testing. Density and compaction testing will be done by lab technicians who come onto the site. If the compaction does not meet the specification requirements, it will be classified as nonconforming. Non-conforming areas will need to be reworked to achieve the required level of compaction. If re-working is required, you need to ensure the correct documentation is completed and all steps in the process are noted. Uniformity of compaction across all layers in the subgrade is important. Each layer must be consistent both within the layer and with the previous layer. This will ensure the overall consistency and success of the process. It is important to raise any issues with your supervisor as soon as possible if the required compaction cannot be achieved. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 23 3.5 CLEAR WORK AREA AND STORE MATERIALS AND EQUIPMENT Once your tasks are completed, you need to clear the work area and make sure that all tools and equipment are cleaned, checked, maintained and stored. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 24 3.5.1 CLEARING THE WORK AREA Good housekeeping is necessary to control hazards and risks on the worksite, but it also promotes good work practices, pride and ownership of the job. It is your responsibility to clean up after your work activities. Worksite requirements for clearing the work area and disposing or recycling materials will be outlined in the project environmental management plan, quality requirements and/or site-specific procedures. Clean-up procedures may include: Removing any potential hazards. Duty of care towards others means not leaving a possible source of accident or danger for other people. Preparing any equipment or materials for transport away from the site. Disposing of materials or recycling them (where possible) in line with the site Environmental Management Plans or Waste Disposal Plans. Cleaning up and using the bins provided to dispose of rubbish from workers, e.g. food and scraps. Making sure you use appropriate PPE when dealing with waste or possible hazardous materials as you clean. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 25 3.5.1.1 DISPOSAL OR RECYCLING OF MATERIALS Common waste materials that may be found in your work area could include: Waste materials may include: Spoil. Granular materials. Stabilising materials. Unsuitable materials. Geo-fabric off cuts. Maintenance waste materials. Other materials used onsite. Each of these will need to be managed in accordance with the project environmental management plans and the site waste management plans. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 26 3.5.2 CLEANING AND STORING PLANT, TOOLS AND EQUIPMENT After using plant, tools and equipment, it is important to ensure they are: Cleaned – to remove all dirt, mud moisture or other contaminants, in accordance with manufacturers’ specifications. Checked for any damage – if anything is wrong, report it; then, if possible, carry out any repairs. Maintained in line with manufacturers’ recommendations or your worksite procedures/standard work practices. Stored correctly in the appropriate location. Most equipment, plant and tools will have designated storage instructions to ensure the items are kept free from damage and can be easily found the next time they are needed. The site procedures and manufacturers’ guidelines for cleaning, maintenance and storage should be followed regardless of the type of plant, equipment and tools being used. Keeping them in the best possible condition prolongs their working life and ensures they are safe to use. RIICRC306A – CONDUCT EARTHWORKS Module Three – Set Out Sub-Grade, Form Earthworks And Clean Up Page 27