B r e a k i n g N e w G r o u n d TeamKenaidan I SO REG I STERED 9001 OH SAS REG I STERED 18001 I SO REG I STERED 14001 Duffin Creek Water Pollution Control Plant Stage 3 Influent Pumping Station f e a t u r e p RO J E C T Project Requirements The Duffin Creek Water Pollution Control Plant (WPCP) is located in Pickering, on the northern shore of Lake Ontario. This conventional activated sludge plant provides treatment for the wastewater and sewage sludge from both the Regional Municipality of York and the Regional Municipality of Durham. This contract is for the new Duffin Creek WPCP Stage 3 Influent Pumping Station, which is a new submersible raw sewage pumping station that will convey influent sewage flows to the Stage 3 treatment process on site. The new influent pumping station is a circular wet well / dry well configuration, which will house eight 800 horsepower submersible pumps and their associated equipment to deliver a peak flow capacity of 1,085Ml/d. The pumping station is designed to be equipped with six additional raw sewage pumps for future pumping of influent, providing an ultimate capacity of 2,160Ml/d. The pumping station is divided into two independent wells, each housing four of the submersible raw sewage pumps. Sewage from the existing treatment train will flow to the wet well and then be pumped 25 metres upwards to the effluent channel suspended slab. It will then flow by gravity into the existing headworks building. Additional structures that are part of this contract include a new electrical building and biofilter odour control system. The electrical building will house the main power control centres for the new pumping station, including a 4,160V switchgear with synchronous transfer system. This system uses a common variable frequency drive (VFD) to modulate an individual pump from variable speeds to full line speed, allowing the next pump in the sequence to be controlled by the common VFD. The biofilter odour control system is required to treat process air containing odourous compounds before discharging that air into the atmosphere. The system includes fans that draw odourous air from the wet well through a biofilter tank containing media designed to adsorb contaminants. The system also includes a humidification chamber to add humidity to the process air, thereby increasing biofilter performance. The duct system includes a number of dampers and instrumentation to maintain operating pressure throughout the system. A separate design build contract for the subgrade work of the influent pumping station was completed by Kenaidan in December 2012. The work consisted of shoring and excavation of the site by construction of a continuous Project Scope Contract Services: Stipulated Lump Sum Concrete: 11,730m3 Formwork: 18,450m2 Design Features: • Flow control drop chamber to accept future York Region sewage pipeline. • Electrical building to house synchronous VFD switchgear, transformers and new MCC bank. • Odour control system consisting of a 2-cell biofilter, fans, stack, humidification chamber and associated controls. • Approximately 60m of 2,750mm diameter concrete pressure pipe to connect the new pump station to the existing live sewage piping network. • Pre-purchased equipment includes Xylem submersible raw sewage pumps imported from Sweden, Toshiba 4,160 switchgear from Texas, Biorem biofilter system and Wajax stand-by generator imported from Wisconsin. Key Challenges: • Concrete Pressure Pipe (CPP) installation – The 30m long pipe run installed 8m below grade is situated adjacent to the main plant effluent line. Kenaidan designed and installed an extensive ‘L’ block wall to protect the site services during installation. Each section of pipe weighs 30 metric tonnes. • Height of work – Fall protection required throughout wet well concrete work due to 29.5m elevation change from top to bottom. • Dewatering – Controlling continuous water flow into the wet well from caissons, tie backs, during snow melts, and freezing/thawing conditions. This required sump pumps to be strategically placed to avoid work delays/stoppage. This became more challenging when the well was divided with concrete walls. • Raw Sewage Discharge Pipes – Each of the eight pumps require a 22m long, 900mm diameter SS discharge pipe, each to be installed vertically around the wet well perimeter. Each pipe is field-welded prior to installation. • Tight schedule - Work to be completed in 13 months. concrete secant pile shoring system. This set the stage for the 29.5 metre deep and 28 metre diameter wet well. Kenaidan and M.J.R. Contractors are performing the formwork. Kenaidan is self-performing the concrete placement scope as well as the installation of all process equipment, concrete pressure pipe, and electrical building plumbing and drainage. Construction of the new influent pumping station began November 2012 and is scheduled to be completed early 2014. Roles & Responsibilities Owner: The Regional Municipalities of York and Durham Prime Consultant: CH2M HILL Canada Limited Sub-Consultant: AECOM Canada Ltd. Structural Steel: Torsteel Co. Ltd. Concrete Formwork: Kenaidan Contracting Ltd. & M.J.R. Contractors Ltd. Concrete Supply: Ontario Redimix, A Division of Holcim Canada Electrical Supply: Quantech Electrical Contractors Limited Waterproofing: Bothwell-Accurate Co. Inc. Rebar: Gilbert Steel Limited Odour Control: Black & McDonald Limited Excavation and Backfill: Blu-Mar Excavating & Grading Ltd. Site Services: Rafat General Contracting Architectural Pre-cast: Canadian Precast Ltd. Structural Hollow Core Slab: Prestressed Systems Incorporated Team Kenaidan Project Director: Brian Jorge Project Manager: John Chong Site Supervisor: Chris Urbanik Project Administrator: Monika Susz Foreman: Jacek Schabowski Director, M&E Services: Bill McLeod M&E Coordinator: Michael Paulozza Mechanical Supervisor: Larry Dorman Mechanical Foreman: David Lucyk Health & Safety Coordinator: Harpreet Singh Estimator: Pritesh Patel Inside This Issue FEATURE PROJECT York Athletics Stadium recently completed Ajax GO Parking Structure – Design Build POINT OF INTEREST Crane Evolution VOLUME 24 ISSUE 4 : NOVEMBER 2013 PUBLISHED QUARTERLY TEAM K e n a i d a Our Message – Our Secret Formula With so much construction underway, you cannot help but notice how our world touches the lives of so many. You often wonder... why didn’t we build this a long time ago? But here we are, building it now, and excited about what’s to come. To remain inspired in our future you have to be a part of an organization with a clear vision. Over the past 10 years at Kenaidan, I could not help but notice how clear our vision is. I have witnessed how we plan, make adjustments, kept ahead of industry needs, and made good quality decisions. A critical measure of success is most evident by our continued growth and increasing customer base. Not to mention in my time, two office expansions, a new western Canada office and now a new headquarters under construction. By Shaun London What is the secret formula? Every expert teaches that good projects depend on how we manage three variables: project cost, quality, and schedule. However, while our project teams are busy managing their cost, quality, and schedule from project to project, an elaborate and extensive support system needs to be in place. These systems need to be carefully structured and managed to deliver the support our projects require. Our success at delivering project support is perhaps a key ingredient to Aidan’s secret formula. More importantly we continue to see Kenaidan invest every day to make our systems better and better. Whether in recruitment and development, health and safety programs, IT infrastructure and maintenance, or engineering, there are great efforts put in place to continuously provide quality support services. Is providing the best quality product more important than time and/or cost? What is more important to Kenaidan and what is more important to our clients? In a prequalification process, contractors must demonstrate their ability to deliver quality and schedule in order to be given an opportunity to bid, at which time more often the best price wins. Clients want the best of three worlds and so do we. Literally, it’s a tug of war. At Kenaidan, our success has largely been based on our total regard for a project’s cost, quality and schedule. We have benefited from leaders who have laid this out through clarity in their vision; Ken and Aidan’s unwavering and resolute pursuit of this vision is perhaps another ingredient to the secret formula. Speaking to many colleagues, it is clear that Kenaidan has established itself within our industry as a reputable builder. Our ability to maintain and plan growth has always relied on our ability to get better. During the past 10 years, I have witnessed everyone on board with perfecting performance. A clear vision for Kenaidan has now manifested itself as part of our culture. Duffin Creek WPCP Influent Pumping Station FEATURE C RE W From left to right: Sean Duchstein (visiting from IT), Michael Paulozza, Mark Guina (visiting from IT), Garfield Young, Harpreet Singh (Health & Safety), John Chong, Ted Usnarski, Chris Urbanik, Jakub Jodzikowski, and Kris Woronko. Absent: Jacek Schabowski, Jamie Larocque, Bill McLeod, Larry Dorman, and Dave Lucyk. Crane Evolution – Frank Phillips Retires P o i n t Cranes have been around for thousands of years, dating back to the Ancient Greeks with the invention of the pulley system. Today, cranes come in a variety of different types and sizes but are all still used for the same purpose: to lift, move and position equipment and other large items. In the construction industry, cranes are used to move heavy materials around a job site and to lift large items into place. “I have been very proud to work for Kenaidan and I would like to thank Aidan and the late Ken Smith for a great company to work for; it’s been lots of fun,” said Frank Phillips. As Kenaidan’s resident crane expert, he has been a wealth of knowledge and a great asset to the company. We wish Frank all the best as he starts the next chapter of his life. Different types of cranes include: overhead, mobile, truck-mounted, crawler, and tower cranes. Kenaidan has owned a variety of cranes over the years; the first one was the Astow Link Belt crawler crane. The second crane the company purchased was a 60 Ton Grove mobile crane. This was bought for the Ajax Water Supply Plant project, a milestone project for Kenaidan in 1996, as it was the first job valued over $60 million that we were awarded. Throughout the years, we have seen innovations and technology breakthroughs across many different platforms, including construction equipment and cranes. “These advancements continue to improve the efficiency and productivity on our job sites,” said Aidan Flatley, President & CEO, Kenaidan Contracting Ltd. “It’s amazing to see how far the technology has come from when Ken and I first started to what we know today, and it is exciting to think about what new technologies and improvements still lie ahead.” These sophisticated machines require a dedicated, trained individual with a special skill set to safely operate and manoeuvre the cranes and their loads. Loads are raised, lowered and placed according to different communication signals given by a crew member to the operator. These signals consist of using two-way radios or specialized communication signals such as standard hand signals for different crane actions. In addition to regular equipment inspections and safety checks, crane operators must be aware of other critical information at all times, including: jib length, hook height, maximum lift capacity, working radius, and capacity at jib end. As the technology used by these massive pieces of equipment continues to evolve, so will the skill set requirements necessary to operate them. For example, crane operators will be required to become more adaptable to using electronic controls versus mechanical operations. In 1989, Kenaidan hired Frank Phillips as a crane operator for the 14 Ton JLG Boom Truck; since then he went on to stay with the company for 24 years and has recently retired. Throughout Frank’s years of service he has seen the crane technology evolve from cranes with no readout displays to fully computerized systems; from pin-fly booms to lighter, progressive booms; and from clutch-style controls to electrical joystick controls. o f I n t e r e st n NE W S L ETTER York Athletics Stadium FEATURE PRO J E C T Project Requirements The York Athletics Stadium is a new athletics facility being constructed at York University’s Keele Campus. This Public Private Partnership (P3) contract was awarded to Ontario Sports Solutions (ONSS), a joint venture team between Kenaidan Contracting Ltd. and Bouygues Building Canada Inc. (BBC). The stadium will be a world class track and field athletics centre designed and built to international standards to host the 2015 Pan Am/Parapan Am Games. It is one of seven facilities (3 stadia, 4 tracks) awarded to ONSS by Infrastructure Ontario as one Design-Build-Finance (DBF) contract. The stadium will be known as the CIBC Pan Am and Parapan Am Athletics Stadium during the games. It is located adjacent to the city-operated Toronto Track and Field Centre, the current training facility of the Canadian National Team and the warm-up facility for the 2015 Pan Am Games. York University is currently undergoing several simultaneous construction projects. This presents both challenges and excitement among the students and staff. “With many changes happening on our two campuses, the construction of this athletics stadium is just another example of our commitment to student success, and community engagement,” said Mamdouh Shoukri, President and Vice-Chancellor York University. “This new state-of-the-art sporting venue will enhance the experience not only for our students and athletes, but will also create a lasting legacy for our community members for years to come.” The fully accessible stadium will have permanent seating for 3,000 with an additional 7,500 temporary seats. Spectators in the 3,000-seat grandstand will have unobstructed views of the field of play. Features of the stadium include spectator amenities and several athlete support spaces including change rooms, and equipment storage. Designed for certification to IAFF (International Association of Athletics Federations) standards, the Class 1 track will be suitable for hosting Olympic and other top-tier competitions. It will have a 400-metre track and an infield that supports various throwing and jumping disciplines. The facility is designed to accommodate the Pan Am Games, the Parapan Games, as well as Athletics Canada local and regional training and competitive events, Rugby Canada events, and will become a sought after venue for other major sports and non-sporting events. Construction continues to advance by ONSS. The structural steel installation is nearing completion. Installation of the bleachers has commenced, and the main structural concrete elements are now completed. The underground site services are 100% complete, and the roofing trades have mobilized. The concrete on deck is complete. “As the stadium continues to emerge with the arrival and placement of the major structural steel elements, York University is one step closer in obtaining a world class Project Scope facility for students, athletes and community members,” said Bud Purves, President of York University Development Corporation. Construction of the stadium will be completed by summer 2014, one year ahead of the Toronto 2015 Pan Am/Parapan Am Games. Roles & Responsibilities Contract Services: Public Private Partnership (P3) - DBF Design Features: • Energy efficiency and sustainability – targeted for minimum LEED Silver certification. • The creation of a 5m wide covered walkway on the west side allows for a circulation route through the facility as well as areas for social gathering. The openness of this walkway combined with strategically designed landscape elements allow for break-out areas creating a destination for socializing rather than functionary passage. • North-south axis & gateway from TTC – The stadium has been designed on a north-south axis, which allows for generous circulation routes for students, faculty and staff as they move through the University campus. At the north end of the facility, a gateway has been created to the remainder of the campus located to the south of the facility. Key Challenges: • Integration into the University campus – The facility is located at the heart of the York University campus and is designed to carefully fit within the campus circulation, massing and function. Located across from the indoor field house, the stadium is functionally connected to the active centre of the University. Owner: York University Architect: Cannon Design Structural, Mechanical & Electrical Consultant: Arup Civil Consultant: Morrison Hershfield Limited Excavation & Site Services: Rafat General Contractor Inc. Structural Steel: MGT Steel Ltd. Formwork: Alliance Forming Ltd., a division of Verdi Alliance Concrete Supply: St. Marys Cement Inc. (Canada) Rebar: Albrecht Reinforcing Inc. Mechanical: Onyx Mechanical Ltd. Electrical: Siemens Canada Limited, Janick Electric Ltd. Team Kenaidan Project Directors: Lee Kelly-Chin, Samuel Gandossi (BBC) Project Manager: Brett Latham Site Supervisor: Lloyd Prevedel Assistant Site Supervisor: Christopher Kodama Design Manager: Haig Thomasian Project Coordinators: Nima Madani, Anthony Cruz (BBC), Bill Sideris (BBC) Health & Safety Manager: Greg Beal (BBC) Estimator: James Smith Ajax GO Parking Structure – Design Build r e c e n t ly C OMP L ET e d Our Company, Our People roam i ng photog raph e r Ronald McDonald House (RMDH) – Home for Dinner Crew The Home for Dinner Program invites groups to prepare a meal for families staying at RMDH. From left to right: Norm Crawford, Andrea Howson, Leah Halewood, Zainab Heddokheel, Marcel Gagnon, Dave Kirkland, Deb Fillippe, Luke Walsh, Nicole Belgrove, Archie Yu, Garry Cunningham, Barry Dunne, Daniel Euteneier, Susanne Myers, Barry Tobin, Lydia Ledzinsky, Rupen Patel, Chris Kodoma, Gian Fortuna, Melissa Migliore, Maria Liotta, and Marisa Nardini Absent: Fred Ogden Contributing Editors: Lee Kelly-Chin Brett Latham John Chong Michael Paulozza Frank Phillips Shaun London Susanne Munroe Marisa Nardini Andrea Howson The tunnel boring machine breaks through at the Weston Tunnel Phase 3 Grade Separation project. Free coffee and muffins were a welcomed surprise at the opening of the Ajax GO Parking Structure. IMS – Continual Improvement Opportunities of the Month Award Kenaidan Welcomes Ioan Iftimie, Field Engineering Technician Acer Almassraf, Project Engineer Patrick Stewart, 3D Construction Modeler Robert Smith, Field Engineering Technician John Kuzniak, Quality Control Manager Steve Duronio, Preconstruction Manager Fernando Cardoni, September Donny Di Zio, October Kenaidan-York University Chair’s Cup Golf Tournament Congratulations To Don Pletch for obtaining his Red Seal General Carpentry Certification Foreman in Training Program (FIT) Update Jose Sobral was promoted from a CLH2 to CFIT2 Mihai Doleanu was promoted from LE to a LLH2 David Lucyk was promoted into the FIT Program as a MLH1 The 13th annual golf tournament was a resounding success with more than $128,000 raised for graduate student scholarships at York University. With the Ontario government matching funds, this represents more than $385,000 in new student assistance. Upcoming Events Kenaidan’s Annual Christmas Dinner and Dance, Saturday, December 7th, 2013 Community Corner Kenaidan recently made donations to: • Alzheimer Society • Canada Helps • Canadian Red Cross • Children’s Aid Society • Consulting Engineers of Ontario • Heart & Stroke Foundation • Human Concern International • Kids Up Front Foundation • Mohawk College • Ontario Philharmonic • Princess Margaret Hospital – Ride to Conquer Cancer • SickKids Foundation • Sunnybrook Foundation • Vishwa Nirmala Dharma Educational Society (donation match) Kenaidan Integrated Management System Mission Statement: • • • • To provide responsible, quality construction services utilizing superior innovation and expertise. To develop and maintain long-term relationships with satisfied clients and suppliers. To create a safe, challenging and enjoyable work environment where employees share in corporate growth and success. To build on a sound financial base where future development is promoted over short-term gain. Kenaidan Contracting Ltd. Kenaidan Contracting Ltd. 1275 Cardiff Boulevard, Mississauga, Ontario, Canada L5S 1R1 Telephone 905.670.2660 Facsimile 905.670.9172 4311 Viking Way, Unit 240, Richmond, British Columbia, Canada V6V 2K9 Telephone 604.270.7670 Facsimile 604.270.7612 25% Kenaidan is committed to reducing its ecological footprint. This newsletter has been printed on FSC certified paper by an FSC certified supplier. Kenaidan is a registered trademark of Kenaidan Contracting Ltd. k e n a i d a n . c o m Cert no. SW-COC-002363