SUMMER E
DITIO
N2
011
SUCCESS STORY
Engro Fertilizer
04
Halmore Power
06
Elixier 2 (Mirfa 1)
07
Formula One Track
08
Fauji Cement
09
Descon Oxychem Ltd
10
Descon Integrated Projects Ltd
11
ENGINEERING
Overseas Business Area
Qatar Business
14
Kuwait Business
16
Olayan Descon
17
Manufacturing
Hamriyah Manufacturing Works
20
Abu Dhabi Manufacturing Works
21
Lahore Manufacturing Works
24
Karachi Manufacturing Works
25
CHEMICALS
Joint Venture
Presson Descon International Ltd
26
Corporate News
Head QA/QC (Interview)
29
BA’s / BSD’s Forum
29
Health, Safety and Environment
30
Innovations at ICT
30
Descon Training Institute
31
Descon Chemicals Ltd
33
Descon Power Solutions Ltd
34
Interworld Travels Ltd
35
POWER
EDITOR’S NOTE
Dear Readers,
It gives us immense pleasure to present you the Descon News, Summer
Edition 2011. Since this is the first issue of the year, it presents a snapshot
of Descon's accomplishments achieved within the past few months.
This edition is an overall update on all the sectors that Descon currently
operates in and the milestones achieved. Business operations look positive
with many upcoming projects that enhance the stature of the company
as well as add to a healthy backlog.
Among Descon's prominent achievements, The Elixier 2 (Mirfa 1) Project,
Halmore EPC Power Project, Engro and the Fauji Cement projects are
worth a read. And as always, accentuating the big news and events, we
have lots of interesting articles for you to catch up with the current events.
Happy Reading,
Communications Team
EDITORIAL TEAM
Aamer Hadi Khan
Head Business Development
Rabya Sheikh
Coordinator Communications - BD
Ch. Muzaffar Ali
Asst. I/C Communications - BD
Sharaf Javed
Business Development Engineer
Haseeb Malik
BD Coordinator - Manufacturing
Syed Fareeduddin
Deputy Manager - BD - PDIL
ABBREVIATIONS
BA
BD
BPD
BSD
CDR
CSR
DCH
DEL
DIPL
EPC
HRSG
KSA
LTI
LTMSA
ODICO
PDIL
PP&A
QHSE
TPD
TSF
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Business Area
Business Development
Barrels per Day
Business Support Department
Carbon Dioxide Recovery
Corporate Social Responsibility
Descon Chemicals
Descon Engineering Limited
Descon Integrated Projects Limited
Engineering, Procurement, Construction
Heat Recovery System Generator
Kingdom of Saudi Arabia
Loss Time Injury
Long Term Maintenance Services Agreement
Olayan Descon Industrial Company
Presson Descon International Limited
Project Personnel & Administration
Quality, Health, Safety & Environment
Tons per Day
Temporary Site Facilities
DESCON NEWS
SUMMER 2011
Success Story
Engro Fertilizer
Changing vision into reality
The completion of Engro-Enven 1.3 Ammonia Urea Complex,
the largest in Asia is one of the most commendable
achievements of Descon in recent years. The complete plant
was constructed, commissioned and handed over to the client
in due time for operations. We thank Engro for their patronage
and Descon’s construction team who drove the project and
showed complete commitment to the achievement of the
milestones.
Engro Fertilizer Expansion
Plant-Enven 1.3
Four years back in March 2007, Engro Chemicals discussed
Descon's participation in its biggest investment to date. The
project, Enven 1.3, envisaged the setting up of the largest
single train urea manufacturing plant in the region at a cost
of over one billion dollars. It would be Descon's largest project
in the fertilizer industry in Pakistan.
04
The main engineering contractor was the Italy-based
Snamprogetti S.p.A (now known as Saipem). Descon was
well-known to both Engro and Snamprogetti as it had done
the construction works of the PakVen 600 project in the early
nineties. Similarly for Snamprogetti, Descon had worked on
several projects: FFC-II, Umm-Al-Nar refinery and Asab
Gas 1 in Abu Dhabi.
At the peak of the project, Descon had a deployment of
7,600 personnel at the project site. The project was completed
successfully with 40 million safe man-hours.
Apart from the general contracting scope, Descon was also
awarded the carbon dioxide recovery and water treatment
plants on EPC basis.
Today, the highest prilling tower at this plant speaks of the
hard work, dedication and excellence of its builders.
Success Story
Salient features of the project:
Construction of the tallest prilling tower - 125 meters
500,000 dia-inches of piping
5,500 tons steel structure fabrication & installation
12,000 tons equipment erection
DESCON NEWS
SUMMER 2011
5,000 tons double-walled cryogenic ammonia storage tank
Deployment of 1,200 tons crane
Heaviest rigging of Urea Reactor - 450 tons
500,000 cu.m earthworks
100,000 cu.m concrete works
05
DESCON NEWS
SUMMER 2011
Success Story
Halmore - 225 MW
Combined cycle Bhikki Power Project, Pakistan
Halmore Power Generation Co. (Pvt.) Limited's idea to set
up a 225 MW combined cycle power project at Bhikki near
Sheikhupura, Pakistan, has been realized by Descon. The scope
of work comprised of design, detailed engineering, procurement,
construction management, commissioning and performance
test run. Descon's EPC BA took the lead on this project and
completed the project well within the due timeline.
Descon Engineering Ltd, Dr. Salman Zakaria and Advisor of
HSE, Irfan Shukarullah.
The project has been connected to the 132kV national grid
and all power and auxiliary transformers, as well as the related
switchgear have been put into service after commissioning.
3 million man-hours without LTI
on Halmore EPC Power
The ceremony was attended by Mohammad Sharif (Chairman
& CEO of Halmore Power Generation (Pvt.) Ltd), CEO
06
Mr. Mohammad Sharif, Chairman & CEO of Halmore (R)
presents the shield to Mr. Irfan Shukarullah, (L) Advisor HSE
of Descon.
DESCON NEWS
Success Story
SUMMER 2011
ELIXIER 2 (Mirfa 1)
Construction of air
separation plant
by Syed Qaiser Naqvi
The Mirfa 1 project is an air separation unit for nitrogen
generation. The air separation plant is meant to separate the
atmospheric air into its primary components, typically nitrogen,
oxygen, argon and inert gases. Among various technologies,
the most common one is via cryogenic distillation. This process
was pioneered by Dr. Carl von Linde in the early 20th century
and is still used today to produce high purity gases. The Linde
group is a pioneer in the business of design and construction
of such plants with over 2,800 air separation plants in 80
countries. Hence, the project awarded by Elixier (a joint
venture between ADNOC and the Linde Group) proves
Descon's technical and professional competence in constructing
this plant.
Important milestones:
Analyzer building foundation of Train 1
Underground conduits & trenches for cables for
trains 1 & 2
HVAC works in ASU substation trains 1 & 2
ASU substation common facilities
The project is designed for the production of 670,000 standard
cubic meters per hour of nitrogen from two trains which will
be sent through 40 km pipeline to gas wells at Habshan. The
injection of nitrogen to these wells will enhance their production
capacities. The initial contract was for civil, mechanical and
TSF/camp works. Descon's fast track performance with no
compromise on HSE and quality, lead the client to choose
Descon for E&I and HVAC works as well. The scope of work
includes construction of 8 buildings, 5,500 tons of equipment,
2,400 tons of steel structure, tanks, cold boxes, piping (including
aluminium) four substations, CCTV, PA and telecom systems.
Regarding HSE, over 4 million man-hours have been achieved
without a single LTI.
07
DESCON NEWS
SUMMER 2011
Success Story
Formula ONE Track
Formula One racing is the highest class of single seater auto
racing sanctioned by the Fédération Internationale de
l'Automobile (FIA). It is the world's most expensive sport
with aggregate viewing of 600 million people per race around
the world.
project completion date. The target was steep but the Descon
project team, under the guidance and support of E&I Manager
Mr. Arshad Sajjad Khan, with their utter determination and
commitment met the target without compromising on safety
or quality. The race’s inaugural event went without a glitch.
The project was completed with zero NCRs and zero LTIs.
The Yas-Marina Circuit is the second Formula One track in
the Middle East, the first being in Bahrain. The twenty-one
corners twist through the man-made island of Yas, off the
Abu Dhabi coast, passing by the marina through the Yas Marina
Hotel and winds its way through sand dunes, with several
long straights and tight corners.
The main contractor of the project was Cebarco-WCT WLL,
under contract from developer Aldar Properties. The electrical
works were sublet to PKE-Siemens, joint venture by the main
contractor. Descon was awarded the contract by Siemens
and our scope consisted of electrical installation works of
race circuit's complete power distribution system which
consisted of fourteen 22kV substations.
In addition, five 22kV substations for the Marina hotel and
complete external lighting of the race circuit was also awarded
to Descon.
Due to the shortage of civil related materials the project got
delayed, but as the race date remained unchanged so did the
08
Mr. Sheikh Mansour bin Zayed bin Sultan Al Nahyan (L) and
Mr. Arshad Sajjad (R) at the inauguration ceremony.
DESCON NEWS
Success Story
SUMMER 2011
Fauji Cement Project
Construction at its best
Descon embarked on the construction of the biggest single
line cement plant in Pakistan; the Fauji Cement plant, which
will produce 7,200 tons cement per day.
It is a state-of-the-art cement manufacturing facility in which
the major process equipment and overall plant design has
been provided by Polysius, Germany, for which they had
signed an MoU with Descon in 2006.
This plant includes the largest cement silo and the largest
single cement kiln in Pakistan. Descon Manufacturing has also
played a major role in the fabrication of major stationary
equipment.
The completion of Fauji Cement will prove to be a cornerstone
for the future cement plants in Pakistan.
09
DESCON NEWS
SUMMER 2011
Success Story
Descon Oxychem Limited
From Wahga to Attari
10
On 14th September 2010, Descon Oxychem made history
by becoming the first Pakistani Hydrogen Peroxide producer
to export to India through Wahga. The initial consignment
of 200 metric tons of packed Hydrogen Peroxide departed
from T-10 station Lahore on Tuesday evening, was
interchanged at Wahga during the night and reached Attari
station by the next morning. This is but another step by
Descon Oxychem Limited in its commitment to establish
itself as a completive producer of Hydrogen Peroxide in the
international market.
markets within the Indian region.
Previously, the only route available for Descon Oxychem
products to India was via the sea channel; a route that not
only entails a 3 day land transit from the DOL plant to sea
port terminals, but also another two days for sailing, subject
to the availability of a vessel. This shorter alternative and
more effective route substantially cuts down the freight costs,
reduces transit time and greatly increases the number of
With two international distributorships signed with two major
trading houses in India, Descon Oxychem is ready to serve
its customers in India, with high quality products and an
effective distribution network. If current performance in this
market is to be used as an indicator for the future, then it is
safe to say, that for Descon Oxychem - the best is yet to
come.
January 2011 saw another breakthrough in trade of Hydrogen
Peroxide as Descon Oxychem yet again pioneered the delivery
of its products into India, this time via the land route through
Wahga to Amritsar. This strategic delivery route now allows
Descon Oxychem to deliver its product within a span of 24
hours, which in any business is a huge positive for the customer,
thereby extending the Descon brand name in regional market
of bordering India.
DIPL
DESCON NEWS
SUMMER 2011
Descon Integrated Projects Limited
The EPC solution provider
In a major transition, effective from March 19, 2010, Descon
Engineering acquired JGC Corporation’s share-holding in
JGC-Descon Engineering (Pvt.) Limited. The company has
been renamed as Descon Integrated Projects (Private) Limited
(DIPL) and will continue to operate as an independent entity.
The new company name symbolizes the enhanced role DIPL
Bulk Liquid Chemical Terminal,
Saudi Arabia
will play in the future by providing comprehensive and
integrated engineering, procurement, construction,
commissioning and project management services. Mr.
Muhammad Khawar Khan is the new President of the company.
The procurement and construction management strengths
of EPC BA of Descon have been fused with the engineering
expertise acquired over the years while partnering with JGC.
A new organizational structure is in place, in which key
positions under the President have been assigned to best
suited professionals from within both DIPL and EPC BA.
Arabian Chemical Terminal Company (ACT) is setting up
this facility of 25,600 cubic meters of storage capacity at Jubail
commercial port. The terminal will receive, store and
re-deliver petroleum based products and liquid petrochemicals
via ships for industries in the Al-Jubail area. Phase-1 of the
project, which includes a tank farm area, three import &
export lines to jetty, facility buildings and utilities area, has
been awarded to Olayan Descon on EPC basis. DIPL is
providing EPC project management and detailed engineering
services to Olayan Descon. The kick-off meeting with ACT
has already taken place and engineering activities for the
project are well under way. This is the first significant EPC
project awarded in KSA and is expected to open up many
new avenues.
11
DESCON NEWS
SUMMER 2011
DIPL
Descon, Parco sign contract for
Asphalt plant
Descon has been awarded a contract for an Asphalt Plant by
Pak-Arab Refinery (PARCO) on EPC basis.
The contract was signed by Mr. Rasheed Jung, Managing
Director, PARCO and Dr. Salman Zakaria, CEO Descon
Engineering. The new asphalt plant will have a capacity to
produce 500 metric tons per day of asphalt from vacuum
residue (a leftover from Vacuum Distillation Unit of PARCO's
Mid-Countr y Refiner y) by Oxidation Process.
FFC Wind Power
Descon has teamed up with Nordex Singapore Equipment
Private Limited (subsidiary of Nordex Aktiengesellshaft) for
the engineering, procurement and construction of this 49.5
MW wind power project at Jhimpir, near Thatta, in Pakistan.
The contract for this project has been signed with the owner,
M/s FFC Energy Limited. While Nordex will supply thirty
three 1.5 MW S77 turbines, our scope includes civil works,
fabrication of 33 towers, EPC of 20/132kV substation and
installation of towers and nacelles. With the beginning of this
venture, we have entered into an exciting new era of renewable
energy systems in Pakistan.
Mr. Rasheed Jung expressed that this project will not only
contribute to PARCO's growth, but will also provide support
to the national economy with better quality roads, while saving
foreign exchange.
Dr. Salman Zakaria reiterated Descon's commitment towards
a strong relationship with PARCO which began in 1997 during
the construction phase of PARCO's Mid Country Refinery.
He assured that Descon would deliver the project with safety,
quality and on time, in line with the reputation associated
with the Descon brand name over last three decades.
Mr. Khawar Khan, Head of Descon’s EPC Business Area and
President of Descon Integrated Projects (Pvt) Limited (DIPL),
assured best professional services by the project team to
meet the expectations of PARCO and to deliver the project
successfully.
Mr. Rasheed Jung (L) and Dr. Salman Zakaria (R) during contract signing ceremony.
12
DESCON NEWS
DIPL
SUMMER 2011
Engineering Projects in focus
Gassi Touil project, Algeria
Sonatrach is setting up this project to develop the Gassi Touil
fields for LPG recovery and production of condensate and
residue gas. The EPC contract for this project was awarded
to JGC Corporation (JGC) and its subsidiary, JGC Algeria
S.p.A, in June 2009. DIPL was in turn awarded the detailed
engineering job for the complex by JGC. Work on this project
was started in November 2009. The main facilities in the
complex are the gas gathering system comprising of 54 wells
connected through 360 km of pipeline, the central processing
facility and the offsite/utility facility.
plant modeling work was reviewed jointly by Saudi Aramco
and JGC in Yokohama. The overall engineering job, which
also includes civil, piping, electrical and instrument disciplines,
is planned to be completed by November 2011. Civil
construction and underground piping work, based on DIPL
design, has already started at the project site.
Other ongoing projects
Manifa project, Saudi Arabia
ORYX GTL Maleic Acid dosing system upgrade
project, Qatar
Multi-discipline engineering is well under way. DIPL also
supported Descon Qatar during the construction and
commissioning phases of this project.
This Saudi Aramco project is one of the largest Gas Oil
Separation plants in the world for off-shore oil fields. It will
contribute 900,000 BPD to the overall oil production of Saudi
Arabia. JGC was one of the three main contractors who were
awarded EPC work for the Manifa Central Processing Facilities
of this project in July 2008. DIPL has been doing the related
detail engineering for JGC since August 2009. At present, 3D
Remote isolation of Gas Trunklines, Abu Dhabi
This Adco job involves installation of shut-down valves on
gas trunk lines, remote push button stations, F&G detectors
and new PLC system in cooling shelters on three scraper
traps located in Habshan. Engineering work has been
completed, while construction started in October 2010.
13
DESCON NEWS
SUMMER 2011
Qatar
QATAR Highlights
by Waqas Mahmood Rana
The key to the growth of plant services business in Qatar is
the dedicated teamwork and commitment to safety, quality
and client's satisfaction.
Successful execution of six
consecutive major shutdowns
Qatar Fertilizer Company Limited
QAFCO AMMONIA-4 MAJOR SHUTDOWN 2010: It was
the first major job of shutdowns, which was completed 21
days ahead of schedule.The major works included EPC works
for waste heat boiler steel structure platforms and access
ladders, fabrication and erection of high pressure piping of
700 dia-inches and replacement of six equipment: waste heat
boiler, heat exchangers, steam vent silencer with the maximum
lifting weight of 122 tons. The additional jobs included
maintenance of knock out drums, stripper reboiler and column
internal works. Total executed man-hours were 44,744 and
all jobs were completed ahead of schedule achieving best
quality and safety standards with zero LTI. A major milestone
was achieved in HSE and Qafco declared Descon as the best
in HSE among nine shutdown contractors and announced
“Contractor's Competency Benchmarking” award held in a
ceremony at Al-Maha Club. This achievement has opened
another door for Descon for working as a trusted partner
of Qafco.
Qatargas Operating Company
Limited
QATARGAS ANNUAL SHUTDOWNS: As part of Qatargas
5 years extended contract for shutdowns, Descon has
successfully completed three major shutdowns in QG-I for
Train-3 in April 2010 and in QG-II for Mega Trains 4 & 5 as
unplanned emergency shutdowns with a duration of 78 days.
Qatargas management appreciated the capabilities of Descon
in handling three successful executions and it will have a
positive impact for the upcoming jobs. The scope of work
included mechanical maintenance, repairs and replacement
works for column internals, vessels, drums, catalyst
loading/unloading, heat exchangers bundle pulling, fin fan
coolers, heaters, control valves, PSV/PRV's and blinding/
de-blinding of all critical jobs. Additional jobs include
replacement of three heat exchangers, breaker flange and 07
corroded elbows with 34” diameter. More than 200,000
man-hours were earned during the execution.
14
Qatar Petroleum Dukhan Fields
major shutdowns
QP FAHAHIL MNS & FAHAHIL STRIPPING PLANTS
SHUTDOWN: Descon's first entry in Dukhan fields was a
major breakthrough as QP awarded its two major shutdowns
of Fahahil Main, North, South plants and Fahahil stripping
plants. The job was executed in two phases and completed
successfully ahead of schedule without LTI. QP management
praised the capabilities of Descon. The scope of work included
mechanical maintenance, repair works for columns, vessels,
drums, catalyst loading/unloading, heat exchangers bundle
pulling and cleaning, fin fan coolers, flare tip replacements for
5 flares with 65 m height, control valves, PSV/PRV's, blinding/
de-blinding, piping fabrication and erection works.
ORYX GTL
plants
shutdown
ORYX GTL
SHUTDOWN: The first
job was awarded by
ORYX in its major
shutdown. The works
included fabrication and
erection works of piping.
The client has awarded a
safety shield for a job well
done.
Awarded Jobs
RasGas Company
Descon has been awarded with two jobs in RasGas plants
through Chiyoda Almana, the EPCM main contractor.
Installation of reverse rotation of check valve and upgradation
of Train-3, Train-4 & Train-5 & AKGI flare piping system are
the two jobs executed within a duration of six months.
Qatargas Operating Company
With Descon's continuous performance in Qatargas, it was
awarded two more jobs. Procurement, construction and precommissioning of lowering of waste water injection system
(LWWI) was the first one and procurement, construction
and pre-commissioning of beach valve to be executed at QG
jetty area with a duration of six months was the other.
Qatar
QG-II / QG-III Jobs
Several civil, mechanical and E&I jobs were awarded by CTJV
in QG-II & QG-III. Civil structure and piping works for tanks,
cathodic protection system upgradation, excavation, cable
laying works and mechanical manpower supply were the
major works.
Qatar Steel Company
Another major milestone and breakthrough was achieved
after award of first job by Qatar Steel for Bar Quenching
System in HSFBM. The scope of work includes civil construction,
electro-mechanical erection with supply and installation of
utility piping and cabling works.
PMP contract signing
Despite increased competition and fewer projects in the oil
& gas sector in Qatar; by virtue of its excellent trench record,
Descon was able to secure the mechanical portion of the
Qatargas (PMP) Plateau Maintenance Project. The contract
DESCON NEWS
SUMMER 2011
was formally signed on September 5, 2010 between Descon
and Technip and the ceremony was held at Ras Laffan Industrial
City. Technip has awarded another challenging job of six tanks
on EPC basis as a part of the same project.
Cable laying works from QG
common LNG to Jetty Area
Another breakthrough was made by the Electrical & Instrument
team of QBA as Qatargas has awarded a job for cable laying,
scheduled over one year.
5 Years LTMSA with Qatargas
Successful execution of major shutdown / turnaround jobs
in Qatar enabled Descon, to win the trust of Qatargas for
the award of annual shutdowns of seven LNG trains for the
next five years. Scope of services include complete maintenance
services of all these plants. It is evident with this award that
Descon has maintained its reputation for being the best
solution provider in plant maintenance ser vices.
Achievement at Shell Pearl GTL Project
The Pearl GTL team focusing on health, safety, environment
and client satisfaction, is committed to set out more
benchmarks. The team achieved over 18 million man-hours
over three years without LTI at Pearl GTL Project, Qatar
on June 25, 2010 making a new record in the company's
history. The achievement shield was presented to Descon
site manager, Mr. Hamid Raza by
Shell board of
directors during
their visit.
Descon's CEO
M r. S a l m a n
Zakaria and the
Q a t a r
management
team witnessed
the occasion.
15
DESCON NEWS
SUMMER 2011
Kuwait
KUWAIT Highlights
Descon Engineering Kuwait commenced the electro-mechanical
erection works of the 5,500 TPD Line-II project of Kuwait
Cement Company. The project was awarded in two phases
i.e. Supply and Fabrication of Plate Work and Structural Steel
(Phase-I) and Erection Works (Phase-II).
Phase-I, which was awarded in January 2009, comprised of
fabrication and supply of 4,200 tons of plate work and 7,200
tons of steel structure. Most of the fabrication was carried
out at Descon’s Hamriyah facility. This project is yet another
exemplary demonstration of cooperation and coordination
between two business areas of Descon; Kuwait and
Manufacturing.
up to 8,500 TPD. Besides other cranes, a crawler crane of
600 tons capacity will be used to assemble and erect the
Raw Mills and Kiln.
In addition to Pyroline and Utilities section, there is significant
work involved in material handling areas which include ship
un-loader, port to plant conveyors, coke storage/transport,
additive bins and clinker silos.
We wish the Kuwait team the best of success for completion
of this project.
Phase-II, which is the erection of structural steel, plate-work
and electromechanical equipment is underway. Scope wise,
this project encompasses more than 25,000 tons of mechanical
equipment, steel structure along with insulation, refractory,
cladding and E&I work, with a total of more than 2.8 million
estimated man-hours.
Descon has procured a new tower crane to accomplish the
challenging task of the erection of pre-heater, which is more
than 171 meters high with 8 floors. It is also the world’s tallest
pre-heater, having a capacity to enhance the plant production
Acting Ambassador / Charge De Affair of Pakistan Embassy, Mr. Sajjad Sehar during his visit to our office.
16
ODICO
DESCON NEWS
SUMMER 2011
Olayan Descon Industrial Company
A remarkable year for Descon
By Syed Adeel Haider Zaidi
High Flux Exchanger for JUPC
With Saudi Arabia committed to boost investment in the
fertilizer and petro-chemical sectors, Olayan Descon witnessed
unprecedented and unparalleled growth in the recent years.
Jubail United Petrochemical Company (JUPC), a Sabic affiliate
has awarded a mechanical design, supply, fabrication and
delivery of 5th Effect Re-boiler for JUPC EG1 DBN project.
Jobs awarded by SABIC
Complete manufacturing and
installation of Nickel Heat
exchanger package awarded for
Sadaf
Sadaf, a Sabic affiliate in Jubail has shown confidence in Olayan
Descon Manufacturing Unit by awarding a chest exchanger
for EDC plant, Al-Jubail Kingdom of Saudi Arabia.
This is the first time in the history of Saudi Arabia that such
equipment has been manufactured locally. High flux tubes is
a unique and proprietary technology from UOP LLC, a
Honeywell company.
Manufacturing of 20 columns &
vessels for JUPC
Manufacturing business reached a peak production capacity
of over 10,000 tons per annum. During the year, a total of
20 equipment were delivered to Jubail United Petrochemical
Company (JUPC) in the Kingdom. Fabrication of pressure
vessels and columns went exceptionally well and the focus
was on value added equipment entailing sophisticated
mechanical designs and internals.
EPC/LSTK contract on
Polyethylene plant of Sabic R &
T- Riyadh
The project involves supply, fabrication, removal and installation
of first Effect Steam Chest Exchanger for Sadaf EDC plant.
This is the first time that Olayan Descon has been entrusted
for a job which has Nickel 200 material.
Olayan Descon secured a contract for the engineering,
procurement and construction of 4th Gas Phase Polyethylene
Reactor Skid, the first ever EPC/LSTK contract for Sabic. The
project involved process design, mechanical design, civil,
electrical and instrumentation, construction, installation work
including procurement of major equipment.
17
DESCON NEWS
SUMMER 2011
LSTK contract for GAN pipeline
A contract was awarded by NIGC to Olayan Descon on
LSTK basis for the design, engineering and construction of
nitrogen pipeline from Jubail I to Jubail II.
Successful completion of
Urea Prill tower emission
control project
Olayan Descon successfully completed commissioning of the
Urea Prill Tower Emission Control project at Sabic Al-Bayroni,
in Jubail Industrial city. This project was basically an environmental
ODICO
compete chemical terminal storage facility to handle 63,600
cubic meters of different chemicals.
This facility is located at approximately 1.5 km from the
terminal berth, to serve the petrochemical industries in the
Al Jubail Industrial City.
This terminal is designed to receive, store and re-deliver
petroleum based products and liquid petrochemicals. The
project shall be realized in two phases: during phase 1, twelve
product storage tanks (with a capacity of 25,600 cu.m) for
liquid petrochemical products will be built.
Phase II of the project will consist of the realization of four
additional tank pits adding capacity of 38,000 cu.m and bringing
the total tank farm capacity to 63,600 cu.m.
Arabian Chemical Terminal (ACT), based in Jeddah (Saudi
Arabia), operates a 12,500 cu.m commercial tank farm for
petrochemicals in Yanbu as well.
Saudi Aramco jobs
Heat exchangers for Manifa heavy
crude program project
Olayan Descon was awarded the supply contract for the heat
exchangers for Manifa program of Saudi Aramco and shall
be contributing to the strategic asset oil capacity development
project. This job is for the design, fabrication and supply of
55 medium and large size shell & tube heat exchangers which
will be supplied to the EPC contractor, Saipem of Italy for
the Manifa Arabian Heavy Crude program on central processing
facilities of Saudi Aramco.
and asset improvement project. The work scope entailed civil,
mechanical, instr umentation and electrical wor ks.
Bulk liquid chemical terminal
project
Olayan Descon, has won an EPC deal to build a new chemical
storage facility at the Jubail Commercial Port (JCP) in Saudi
Arabia. The overall project schedule of 18 months involves
design, engineering, procurement and construction of a
18
Piping Work, Karan Gas
processing facilities, Khursaniyah,
KSA
Olayan Descon has been entrusted to execute the above
ground piping work of Karan Gas Processing Facilities project
at Khursaniyah, KSA. The contract was signed with Hyundai
Engineering & Construction Company (HDEC). Saudi Aramco
is building this facility to process gas from Karan offshore gas
field to develop its gas reserves in order to meet demand
from a growing industrial sector and as feedstock for new
petrochemicals’ ventures.
DESCON NEWS
ODICO
SUMMER 2011
Congratulations!
on achieving another milestone
SAMREF crowns ODICO the
grand mark of safety
YANBU: Saudi Aramco Mobil Refinery (SAMREF) awarded
Olayan Descon Industrial Co. Ltd the Golden Safety
Helmet, the highest mark of distinction, for being the safest
contractor during its recent 2010 total refinery turnaround
among twenty-five contractors.
The project covered critical mechanical and instrument
/ electrical jobs involving multi-processes welding, heavy
rigging, retrofit of FCC reactor/ regenerator and alky
columns, replacement of 950 tons waste heat boiler,
replacement of LPG stripper, revamp of crude column,
valve overhauling, in addition to major high-risk tasks of
process piping replacement and up-gradation.
The major factors involved in achieving the company's
HSE objectives were:
strong HSE commitment by the project management
timely observation and rectification of some 2,000 +
unsafe acts & unsafe conditions. This pro-active practice
totally eliminated the causes of occurrence of near
misses, incidents and accidents.
active involvement of entire workforce in all spheres
of HSE related activities
The execution phase of the contract spanned 42 days on
24/7 basis consisting of the deployment of a fleet of
specialized service equipment and direct manpower of
technical crafts reaching over 1,753 at peak with a total
736,200 safe man-hours. SAMREF invited all their main
contractors' management cadre in celebration of the
successful completion of the turnaround and declared
Olayan Descon the (undisputed) winner of the cherished
GOLDEN SAFETY HELMET award, the distinguished
symbol of outstanding performance.
19
DESCON NEWS
SUMMER 2011
HMW
Hamriyah Manufacturing Works
by Mian Omer Farooq
Quality delivered on time
Descon Engineering FZE has recently accomplished another
milestone with the dispatch of nineteen vessels on barges.
Complying with Gasco’s and Linde's stringent quality
requirements, Descon Engineering FZE has successfully
manufactured all pressure vessels in time for Borouge Ethylene
cracker EU 3 Project, UAE.
Award of Sulphur stacks from
Technip KTI
This was appreciated by Linde as the only vendor who
accomplished this job on time out of over 100 purchase
orders by Linde for the same project.
Korean's trust
Descon Engineering FZE
Descon Engineering FZE being a trusted manufacturing partner
for the renowned EPC companies in the region has made a
breakthrough by gaining the confidence of the leading Korean
EPC companies.
Descon Engineering FZE has been awarded a contract by
Technip KTI S.p.A for the manufacturing of four sulphur stacks
for Gasco’s IGD Habshan-5 Process plant, UAE.
JGC-Tecnimont JV is responsible for the engineering,
procurement and construction of this project. The weight of
these stacks is 1,850 tons, material is CS and the thickness
is up to 35 mm. The height of each stack is 90 meters and
diameter ranges from 5.6 to 7.0 meters. This job is expected
to be completed by the end of August, 2011.
Other projects in process
A contract by Saipem, Italy for the fabrication of nine
storage tanks for Qafco-V Project, Qatar, was successfully
completed three months before the completion date.
Recently, it secured an order from Hyundai Engineering &
Construction for the design and fabrication of 40 pressure
vessels for Borouge -3 Utilities & Off-sites project.
Samsung Engineering, another leading EPC in the region, has
also showed its trust in Descon FZE by awarding a contract
for the design and manufacturing of stacks and ducts for Fertil
2 Ammonia/Urea expansion project.
20
Design and fabrication of structural steel and plate work
for Kuwait Cement Company Phase-1 is in progress
these days. 4,060 tons of structures out of 6,500 tons
and 1,917 tons of plate work out of 1,950 tons have
been fabricated and dispatched. Besides this, 1,000 tons
of structure and 1,200 tons of plate work for Phase-2
have also been awarded.
Descon Engineering FZE is fully capable of providing
pre-engineered skid packages. A skid package for Adco
has been successfully dispatched.
DESCON NEWS
AMW
SUMMER 2011
Abu Dhabi Manufacturing Works
A benchmark in quality manufacturing
“A decade of excellent service to the oil, gas
& petrochemical industry”
AMW is now directly working for the UAE national companies
like Adnoc and with its approved contractors.
Recent projects have seen its production at the highest peak;
for the fabrication of piping up to 70,000 dia-inches per month
and steel structure/process equipment/tanks up to 1,000 tons
per month.
modules, furnace stacks, duct systems, 16,500 dia-inches of
external piping and 14,500 dia-inches of cracked gas piping.
This project was awarded based on AMW’s technical expertise.
The welding procedure for A-335-P91 was a matter of
concern from the client. This was prepared and implemented
successfully with less than 1% welding repair rate which was
appreciated by Linde Engineer ing and Borouge .
The seven furnaces contained 49 convection modules with
a maximum weight of 220 tons per module. Convection
modules (54,000 ID piping) contained CS, SS, & alloy finned
tubes including 10,000 ID of A335 P91 tubes. The complete
fabrication, anchor welding, refractory works, tube insertion,
welding, painting and transportation was included in the scope.
Based on this performance, AMW was rewarded with another
order of 49 convection modules and piping for Borouge-III.
Since 2006, AMW has been loaded with orders which made
it a specialist in furnace manufacturing. In July 2006, it got its
first furnace job from Selas-Linde, for Borouge-1 project. In
2007, it was awarded the Abu Dhabi steel factory project,
Reformer I. After successfully completing the first reformer,
Selas-Linde awarded the Reformer II project.
In the same year, the seven furnaces of Borouge II Ethylene
plant were awarded. The scope of work involved 9,000 tons
of steel. AMW completed the furnaces ahead of schedule
and secured a new order for Borouge III. Other than fabrication,
AMW proved to be the best in furnace retrofit jobs. So far
twelve furnaces have been retrofitted at this shop.
Borouge II. The furnace project commenced on
August 2007 and was completed in January 2009. The overall
scope of the project included radiant panels, convection
21
DESCON NEWS
SUMMER 2011
FERTIL - Ruwais Fertilizer Industries Urea
De-bottlenecking project was awarded to Descon as
an EPC project. The fabrication of the new vessel and tanks
for this project was sub-contracted to Abu Dhabi Manufacturing
Works. 107 tons of carbon steel and stainless steel (SS-304)
tanks were manufactured using the API 650 codes and
standards.
The Granulator upper part design and fabrication was a
challenge due to its size (13m x 6m x 8.6m) and weight of
41 tons. The huge upper par t requires special delivery
procedure by a low bed trailer truck. It was one of the many
heavy engineering goods manufactured in AMW facility.
AMW
Mirfa - Linde awards fabrication
& erection of piping, steel
structure and cold boxes
Elixier 2 (Mirfa 1) Construction of the new Air Separation
Plant is another success story. The EPC contractor for this
project, Linde Engineering, has been a long-term business
partner of Descon.
An API-650 process condensate surge vessel was also supplied
with the tanks.
The fabrication and erection of the cold boxes shell was on
the critical path in mechanical construction of the main project
and AMW was able to achieve this target successfully.
The scope of work included the fabrication and erection of
60,000 dia-inches piping, 2,130 tons of steel structure and
585 tons of cold boxes. The fabrication started in October
2009 and was completed in the third quar ter of 2010.
The piping scope covered the whole plant piping system that
included CS, SS piping materials and different sizes of pipes
up to 64 inches in diameter.
The fabrication of steel structure covered the ASU machine
house, site office buildings, pipe racks, platforms, walkways,
supports, hand railings, ladders and gratings.
22
AMW
DESCON NEWS
SUMMER 2011
The delivery of the cold box shells was done in parts. The
size of each shell is 8 meters in diameter and up to 9 meters
in height with a maximum weight up to 42 tons. A special
platform of the trailer trucks was fabricated to safely transport
it over 120 km.
Shah Gas development
Abu Dhabi
The control office building of the plant was added later on.
The cold box shells reach 50.75 meters height when completed.
The recent project of Shah Gas field development is a notable
example of recognition of Descon by Gasco and Saipem. The
scope of services includes: civil construction, mechanical
erection, installation of equipment, piping, electrical and
instrumentation work. Descon has started the project with
full vigor and zeal, utilizing the experience earned over the
years of working on such projects in the region.
Ruwais Refinery expansion project
package-4
Daewoo entrusted Descon Engineering UAE with the award
of piping and structural erection works in the ongoing Ruwais
Refinery expansion project. The overall scope of work includes,
CS piping, GRE piping, PVC piping and steel structure erection
in the tank farm area.
The experience of AMW in tanks fabrication and other steel
structure made it easy for the company to complete the job.
The fabrication of 585 tons of steel plates was completed
successfully and delivered on time.
23
DESCON NEWS
SUMMER 2011
LMW
Lahore Manufacturing Works
Process equipment news
This year has been propitious for Lahore Manufacturing Works
(LMW) securing some of the dominant projects expected in
the market. The most conspicuous among them are:
BHP Front End Compression (FEC) project comprising
of pressure vessels and air cooled heat exchangers
HRSGs for 225 MW Bhikki Power Project
BHP de-bottlenecking
Other awarded projects were heat exchangers from SNGPL
and a separator package for BP Pakistan.
Water tube boilers for Byco Petroleum
Pakistan Limited
The fabrication activities of 3x50 TPH, 43 barg
water tube boilers for Byco Petroleum
Pakistan Limited are being carried
out.The deaerator and flash vessels
have been delivered to site ahead
of schedule. The 1st and 2nd
boiler along with accessories is
ready for dispatch and the
fabrication of boiler is
in progress.
The following equipment has been successfully delivered to
various clients:
Knock out drum for BPL
Three phase separators for OGDCL Mela field
De-Ethanizer overhead condenser for PPL Adhi field
Mercur y removal vessels for MOL Manzalai field
development surface facilities
The notable among the delivered equipment were for Engro's
CO2 recovery plant i.e. 03 columns, 03 heat exchangers and
03 vessels.
Boiler news
HRSG for Engro
fertilizer
1x150 TPH, 48 kg/cm, 350ºC
H e a t R e c ove r y S t e a m
Generator (HRSG) for Engro
Chemicals has been
commissioned and is
producing steam as required.
HRSG for Dawood
Hercules Chemicals
Fire Tube Boiler for Procter & Gamble
Pakistan (P & G)
1x46 TPH, 600 psig Heat Recovery
Steam Generator (HRSG) for
Dawood Hercules Chemicals
Limited (DHCL) has been
commissioned and handed over
to the client. The HRSG is running
successfully and producing steam as required.
1x1.5 TPH, 10 barg, skid
mounted Wet Back, 03 pass,
fire tube boiler for P & G
Pakistan has been successfully
tested and handed over to the
client.
Retrofit job of 30 TPH water tube boiler
for Vimpex Syria
HRSG for CoGen Power Project at FFCIII Mirpur Mathelo
LMW has been awarded the services contract for 1x30 TPH, water
tube boiler supplied to Vimpex Syria. The scope of services includes
dismantling of existing membrane wall panels, installation of new
panels (also fabricated by LMW) and replacement of coils for
economizer.
The execution of 1x30 TPH, 105 Kg/Cm, 510'C HRSG
for Fauji Fertilizer III, Mirpur Mathelo has been completed
successfully. The scope of work
included complete civil, mechanical
and electrical construction works for
the 19 MW CoGen power plant.
The entire job was executed
without any LTI. The boiler was
manufactured by Lahore
Manufacturing Works.
Construction work for the project
has concluded and the
project is being
commissioned now.
HRSG for 225 MW
Halmore Power Plant,
Bhikki
The mechanical erection of 2x112
TPH, 94 barg Power HRSGs for
Bhikki Power Project has been
completed.
24
DESCON NEWS
KMW
SUMMER 2011
Karachi Manufacturing Works
by Shakeel-ur-Rehman
Karachi Manufacturing Works (KMW) is set to become the
first wind tower structure manufacturer in Pakistan. Ever since
KMW’s establishment, the following milestones have been
achieved:
a)
b)
c)
d)
e)
Steel structure fabrication:
Process equipment fabrication:
Storage tanks fabrication:
U-stamped vessels fabrication:
Pre-fabricated piping spool:
over 3,900 tons
24 nos.
09 nos.
03 nos.
over 9,000 dia-inches
Engineering news
Tekla structures software is being used for steel structure. Our
clients are seeing even greater benefits from the use of Tekla’s
BIM application areas such as model-based estimation, design
coordination, clash checking, less RFIs, less change management,
automatic production of drawings and reports, automatic
monthly statements and so on.
We have a plan to develop the use of 4D scheduling and
simulation, RFID, linking models to surveying equipment and
site management for on-time project delivery at reduced
budget costs providing a much better quality product.
The proficiency of our team helps our clients in maximizing
stock usage, leading to both economic and structurally efficient
engineering solutions.
Our Tekla steel detailing services include:
Tekla detailing services
Tekla steel fabrication drawing services
Tekla steel shop drawing services
Tekla 3D modeling services
The parameters are:
accuracy and precision
customized steel detailing drawings
customized reports
lead-time minimization
KMW is the first U-Stamped workshop in Karachi
25
DESCON NEWS
SUMMER 2011
PDIL
Presson Descon International Ltd
June 2010. The facility included five high pressure wellheads,
gathering stations, two process trains and plant utilities. The
performance testing was done for a period of 72 hours with
all plant controls on auto mode and each of the two process
trains achieved all performance guarantee parameters at its
maximum design natural gas flow of 150 mmscfd and turn
down flow of 80 mmscfd. The gas-in was carried out in
October 2009, previously. The FGPT milestone marks a key
achievement in the completion of the project.
Completion of de-hydration unit
by PDIL
In September 2008, Presson Descon International Limited
(PDIL) signed a contract with PPL for the design, procurement,
installation, commissioning of a de-hydration unit. The
performance test for the unit was timely carried out to client's
satisfaction and the Provisional Acceptance Certificate was
issued by PPL.
The project was marked by quality team work between
various disciplines of the company through successful
implementation of quality and safety standards (ISO 14001:
2004 - Environmental Management System; OHSAS
18001:2007 - Occupational Health, Safety Assessment Series).
Through this project, PDIL continues to enhance its image
as a leading EPCC company managing projects in compliance
with the prevalent HSE standards.
Successful completion of supplies
of SRU for OGDCL
PDIL successfully completed the supply of SRU (Sulfur Recovery
Unit) for OGDCL for an EPC project being carried out at
Dakhni. The project scope included design, procurement and
pre-commissioning/commissioning. We supplied a new sulfur
plant to handle excess sour gas and convert H2S to bright
yellow commercial grade elemental sulfur with capacity of 90
TPD. The plant comprised of complete piping, electrical and
instruments as a self contained unit. In addition, PDIL provided
the design of sulfur pit, solid sulfur loading and palletizing
system, molten sulfur transfer pumps and tail gas incinerator.
Ortloff Engineers Ltd, a US based company, were PDIL's
technology partners. The project was marked by quality team
work between various disciplines.
Successful first gas performance
test at Manzalai project
The First Gas Performance Test (FGPT) of Manzalai Field
Development Surface Facility was successfully completed in
26
PDIL delivers the largest
separator in OGDCL's history
PDIL has always strived to achieve unprecedented milestones
in value propositions to its clients. In doing so, PDIL has
achieved another memorable landmark by providing OGDCL
the largest high pressure 3 phase production separator set
in OGDCL's history. PDIL designed, manufactured and supplied
3 HP, MP & LP separators. As per OGDCL's own archives,
the separators were the largest in OGDCL's history in terms
of production capacity. This feat speaks of the capabilities of
PDIL in taking on challenging tasks.
Participation in Pakistan Oil, Gas
& Energy exhibition (POGEE) 2010
The 8th Pakistan Oil, Gas and Energy Exhibition & Conference
(POGEE) - 2010 was held from May 19 to May 22, 2010, at
the Expo Center, Karachi. The event was attended by the
international delegates of the oil & gas industr y.
PDIL
DESCON NEWS
SUMMER 2011
The Chairman of Alternative Energy Development Board,
Pakistan, Mr. Arif Alauddin, the chief guest at this occasion
inaugurated the proceedings. As a brand building effort, PDIL
participated in the event through impressive posters and
banners on different locations of exhibition halls and also
distributed PDIL promotional material to the delegates and
visitors. PDIL was among the selected few companies, which
received a shield in lieu of extending continuous support to
the energy events of Pakistan. PDIL’s efforts were highly
acclaimed and appreciated by the management committee
of the organizers.
Environmental Excellence Award
2010
It is a matter of great pride for PDIL that the company has
won the prestigious Annual Environmental Excellence Award
2010.
A ceremony took place at Pearl Continental Hotel, Karachi
which was organized by National Forum on Environment and
Health (NFEH) Pakistan having affiliation with United Nations
Environment Program (UNEP) and supported by Ministry of
Environment, Government of Pakistan as well as Ministry of
Environment, Government of Sindh.
PDIL was awarded with the shield and cer tification of
appreciation in recognition to its vision and implementation
of environment friendly policies.
Federal Minister for Environment Hameedullah Jan Afridi was
the chief guest on the occasion. Environmentalists, experts,
prominent personalities belonging to the corporate sector,
NGOs, E&P companies and the media also participated in
the event.
1st
HSE Conference for Oil, Gas
and Energy Industry
The first HSE conference for Oil, Gas and Energy Industry
organized by Delta Consultants was held at Regent Plaza
Hotel, Karachi. Delegates from cross section of industry and
government organizations participated in this conference.
Presentations were given on different topics, including
Emergency Planning and Civil Defense, overview on HSE
Management System Standards & HSE Attitude. PDIL also
distributed giveaways to the participants of the conference
as a brand building effort.
Presson Descon International Limited was given the first HSE
award of the conference in recognition to its outstanding
contribution in the event.
Annual Technical Conference 2010
The annual technical conference 2010 was held at Serena
Hotel, Islamabad. The Society of Petroleum Engineers and
Pakistan Association of Petroleum Geoscientists (PAPG)
organized the event, which was attended by the stalwarts of
the oil & gas industry. The Minister of Petroleum & Natural
Resources, Mr. Naveed Qamar, the chief guest at this occasion
inaugurated the two-day proceedings.
Along with the exploration & production companies, PDIL
was one of the sponsors of this event and hosted first day’s
evening tea. PDIL also distributed giveaways to the delegates
and sponsored an advertisement highlighting the engineering,
procurement, construction and commissioning capabilities in
the conference souvenir publication.
PDIL received the shield for the corporate membership from
the Society of Petroleum Engineers, Pakistan Chapter. PDIL's
effor ts were highly acclaimed and appreciated by the
management committee of ATC-2010.
The hallmark of conference was a revitalizing brainstorming
session by Mr. Naeem Naqvi on development of HSE attitudes
through application of NLP (Neuro Linguistic Programming).
At the end, awards were presented by the chief guest, Syed
Iqbal Mohsin, Professor of Geology in Karachi University.
27
DESCON NEWS
SUMMER 2011
PDIL
HR activities at PDIL
To support the focus on learning and development,
several internal trainings on soft and technical skills
including specialized trainings like Train-the-Trainer, Earned
Value Management and Developing Habits of Effectiveness
were conducted. Along with this, some key external
training sessions on PMP Certification Exam Preparation
and 360 Degree Leadership were also arranged.
HCMD has launched a mentoring program to guide and
help budding employees to succeed in their career. The
program also aimed to lend a helping hand in grooming
the next generation of leadership. This learning and
development venture was aimed at growing together;
the seniors/experienced (mentors) provided guidance
and advised their juniors (mentees) regarding personal
and professional evolution.
HCMD launched K-N-O-W (Know the Nuts & Bolts of
your Organizational Work) program aimed at enhancing
the knowledge of employees about the jobs / activities
of other departments. The program targets systematic
shor t term attachments of employees to the other
departments within the company where they will be
spending a cer tain number of hours in a month.
Employee engagement was another focus this year. A
fun calendar for the whole year was designed. Different
activities like cricket gala, annual family day, employee
birthday celebrations, mango party, history mystery, idea
28
2010, quizzes, healthy life style campaigns were arranged
to induce motivation, enthusiasm and commitment
towards company goals.
Employee Opinion Survey was launched by HCMD to
know about the views of employees on various aspects
of the company. Based on employee responses against
each question falling under different corporate areas such
as organization culture, employee engagement, vision and
goals, HCMD compiled a summary of results which was
shared with all Head of Departments and the employees.
HCMD has already started working on the concerns
identified through Employee Opinion Sur vey.
Corporate News
DESCON NEWS
SUMMER 2011
Introduction of Head QA/QC
expanding environment that is a dream come true for every
professional.
Mr. Faheem Arsal is a dynamic QA/QC professional who has
recently joined Descon Engineering Ltd as the Head of
QA/QC department. An industrial engineer by profession,
he brings with him a rich and diversified experience of over
14 years in the field of Project & Quality Management Systems
in various organizations including Engro Chemicals Pakistan
Ltd, OMV Pakistan, Azgard Nine Limited, Tuwairqi Steel Mills
and Pak American Fertilizer.
Message from Mr. Faheem Arsal:
“It has been a roller coaster ride since I took office in this
world-class engineering organization. Descon not only
represents an EPC company but a multidimensional, ever
The global market is getting tougher day by day; competition
for excellence is fiercer than ever before. In order to reach
beyond this demanding barrier, we must consistently meet
the highest quality standards set forth to us. As Head QA/QC,
I am privileged to be a part of a winning team which shall,
Inshallah, lead this company to achieve new horizons.
To realize the vision we seek, we have to focus and enhance
our quality of work which is a recipe of delivering successful
projects on time and within budget. We strongly believe that
quality is never an accident; it is always the result of high
intention, sincere effort, intelligent direction and skillful execution.
Keeping this in mind, corporate QA/QC has developed plans
which shall steer our company to achieve its objectives and
targets. We plan to evolve, revise and establish our Quality
Management Systems through newly developed procedures,
rigorous audits and measurable quality objectives.
Among those plans, constitution of “Quality Operations
Committee (QOC)” is one. This shall be the highest quality
forum of the company and shall strategically evaluate and
review the quality functions and performance across the
organization. QC Human Asset Management, Internal and
External Benchmarking, introduction of Cost of Quality are
some of the aspects which corporate QA/QC is working on.
Together we shall set new standards in our field and customers
and partners will see us as integral to their success. We will
anticipate their needs and deliver on every commitment we
make. Expectations are high, results will be even higher!”
BA’s/BSD’s Forum
The 4th BA /BSD/JV forum was held at Royal Palm Golf and Country Club, Lahore on September 17 and 18, 2010. All the
BA/BSD/JV heads attended and discussed in detail the future strategies and business plans. Different workshops on Core
Values, Competitiveness, Productivity and inter BA/BSD coordination were conducted and a lot of productive ideas were
exchanged.
29
DESCON NEWS
SUMMER 2011
Corporate News
Health, Safety and Environment
Sharing the best practices
of HSE
by Madiha Shafiq
HSE is at the core of all Descon’s operations
and is managed as an integral part of our
business to benefit our company, employees
and all stakeholders.
HSE performance over the last 5 years has improved. Lost
time injury frequency rate has dropped from 0.05 to 0.01. A
steady decrease in the LTIFR is observed and our aim is to
continue on this path with the active involvement of line
management.
Major initiatives in HSE are:
Gap analysis of the existing system to highlight discrepancies
and improvement areas
Developing HSE professionals from the line with high
potential and ensuring their return to parent BA or BSD
function after completing HSE assignment
Revision of critical operating procedures, which includes
incident investigation, hazard identification and control
Prioritizing HSE activities based on higher risk areas and
on incidents’ feedback
Providing technical HSE support and trained HSE
professionals/resources for overseas Business Areas especially
for shutdowns
Innovations at ICT
by Ayesha Tariq
Network Infrastructure
Application
Network infrastructure has been upgraded and expanded to
all Descon offices which resulted in maximum resiliency,
improved security and network speed.
Lotus Notes Roll Out
(Tool for e-mail & collaboration)
Lotus Notes has been successfully rolled out. This rollout
covers all local and overseas offices and project sites. As a
result of the rollout, e-mail is now accessible to all users
24/7/365 on their desktops and note books via internet from
anywhere in the world. As per the company’s vision,
homogenous e-mail addresses are implemented for all
employees with the format (First Name). (Last
Name)@descon.com. It facilitates all users with common
address book and built-in instant messaging system known
as SameTime.
30
Centralized Manpower System
(CMPS)
CMPS has been successfully implemented at PP&A corporate,
UAE and Qatar Offices. CMPS is a web-based system with
centralized database, accessible from anywhere in the world
through Internet. As a result of CMPS, information is available
to everyone in PP&A with a single click of a button.
SMART
New SMART system for efficient material procurement
process has been introduced. It is a web-based system with
centralized database, accessible globally via internet resulting
in an efficient procurement process through quicker approval
system, eliminating unnecessary emails and faxes.
Project EDGE news
Descon remains committed to SAP implementation on the
ECO platform. It has decided to go for a phased approach
in which PDIL will be the first one to Go Live. A separate
newsletter for Project EDGE was published and its electronic
copy can be viewed from EDGE Portal on Descon Online.
The url is http://desnet04:55/sap
DESCON NEWS
DTI
SUMMER 2011
Descon
Training Institute
by Kashan Saeed
Descon Training Institute (DTI) is working for the development
of a quality workforce to be available for the company’s forth
coming and ongoing projects. DTI has earned the credit of
disseminating technical training to 11,894 trainees in fourteen
professional trades.
quality output by getting our trainees certified from a third
party for all trades. Inspectest, the third party conducts the
respective trade test and then awards certification to the
successful trainees.
DTI collaborates with local and international institutions,
bodies and agencies having similar objectives, for the promotion
and development of the construction industry in the country.
These include National Vocational & Technical Education
Commission (NAVTEC), Technical Education & Vocational
Training Authority (TEVTA), Punjab Vocational Training Institutes
and Construction Industry Council (CIC) UK. We strive to
provide modern-day changes required at DTI according to
the international standards of training and ensure training
material and equipment is available at all times.
Our mobilization team works as a bridge between DTI and
team for placement of the workforce.
DTI is now growing on a fast track, with the establishment
being shifted to a new campus. This campus has the facility
of state-of-the-art workshops for advance welders, multi
welders, fabricators, pipe and general fitters, electrical and
instrumentation technicians. The average number of trainees
has reached to more than 300 per month. We ensure the
We ensure that all trainees are well-versed with the HSE
requirements and are prepared to meet all the challenges at
project sites. DTI has also emerged as trade testing center for
all trades with awarding of third party certification to the
individuals. DTI has the privilege to conduct Welders
Qualification Test (WQT) for the clients according to their
standard requirements at its wor kshop facility.
31
DESCON NEWS
SUMMER 2011
Trainees are facilitated with free hostel accommodation.
Students are provided with all safety gear like uniform, safety
shoes, helmets, goggles, gloves, face shields etc., so they may
have a hands-on knowledge of the Personnel Protective
Equipment (PPE). Training on Health, Safety and Environment
(HSE) is imparted to all the trainees in joint sessions of all
trades and within the individual trade course training, to make
sure that they adapt all these standards during their performance
of the respective jobs assigned to them. The quality of our
trained workforce is recognized all around and these successful
trainees have become an earning source for their families and
graduate to a higher social level.
DTI
Inspired by the success of our current programs and keeping
in view the industry requirements, we have started supervisory
/ foreman level courses, since the current diploma holders
(DAEs) available in market are lacking the professional and
practical knowledge required in the construction industry.
The beneficiaries or the students of these courses are DAE
holders with 50% plus marks or the technicians who have
worked in the industry for two to three years and have a
hunger to gain more professional skills and knowledge. The
duration of these courses is three months.
Currently, we have started courses of mechanical, electrical
supervisor while we are planning to start following supervisory
/ foreman level courses:
Piping
Fabrication
Welding
Civil
Millwright
Instrumentation
Scaffolding & Rigging
Painting & Blasting
AutoCAD Operator
Insulation & Refractory
We are also planning to add vocational training courses like
instrument technician, airless spray painter / blaster, insulation
and heavy duty mechanic.
Corporate Social Responsibility
DTI also started a short computer application course for
semi-disabled persons under the Corporate Social
Responsibility (CSR) program. The main purpose and objective
of this program is to uplift the social and learning level of
these deserving people who are suffering from partial disability.
DTI had successfully star ted the program with a
state-of-the-art computer lab. The first batch went under
training from April 2008 for one month training and after this
the students were capable enough to start earning reasonable
income to suppor t themselves and their families.
DTI is offering this course free of cost and also provides free
pick and drop service, lunch, tea and accommodation for the
trainees. The course has been designed to maximize learning
required to perform the job of a data entry clerk / computer
operator.
We take pride in our students as most of them are employed
as soon as they graduate. At DTI, we have many success
stories in the form of our students and this has only become
possible due to extra efforts, hard work of our faculty and
by the strength of our evaluation system.
32
DTI is playing its small par t in improving the society by
becoming a breeding nursery for workers and supervisors
of this part of the world. We are continuously learning,
developing and improving ourselves as in the words of Johnetta
Betsch Cole.
student.’
‘To teach well is to be a lifelong
DCH
DESCON NEWS
SUMMER 2011
Descon Chemicals Limited
TWICE. A subtle reminder to everyone as to where the
muscle of the Descon engine really lies.
1 PM saw, the introduction of the second most anticipated
event of the day - LUNCH. The lunch was nothing short of
a feast, with everyone showing, that even though they might
not know how to play cricket or tug of war, but they definitely
knew how to polish off a plate. Horns blared, drums boomed,
and the DJ crooned some tunes as the Kings and Strikers
took field to battle it out for the bragging rights. The first
innings saw the Kings give a spectacular performance by
thrashing a remarkable total of 163. The Kings supporters
could hardly keep their wits about them as they celebrated,
danced and rejoiced as their team showed signs of winning
near the later stages of the second inning. Eventually, it was
the Kings who came out on top beating the Strikers by a
significant margin.
Awards’ Ceremony
After the match, ever ybody was assembled to pay
recognition and appreciation to the Long Service, Umrah
and Performance Awards. Mr. Taimur Dawood graced the
audience with his appreciation of the employees' efforts
and dedication.
Extraordinary Efforts Award
The screensavers were up and running. The posters had been
pasted across the walls, the pitch was ready; the wait was
over. It was February 19th - DESFEST had arrived.
This year, a plaque signed by the Management of Descon
Chemicals, Descon Oxychem and Power business was
presented to Mr. Muhammad Sadiq, as a recognition of his
visionary guidance, undaunting support and association with
Descon Chemicals Business stretched over the past 32
years. It was a delightful moment to see Mr. Sadiq, given a
standing ovation by his colleagues while receiving his award.
More than 300 employees from Descon's Chemicals and
Power division arrived at the Oxychem plant to witness what
promised to be a fun-filled extravaganza; and true to its word,
Desfest 2011 did not disappoint. The event kicked off with
the inauguration ceremony being conducted by Mr.Yawar
Mahmood, DOL Plant Manager. The highlight of the event
and the most anticipated attraction was the cricket tournament.
The tournament began with the DOL Kings facing off against
the Janbaaz, in a match which saw the Kings reign supreme
by knocking the 'Jan' out of the Janbaaz. The following fixture
saw the Power Chargers take on the Strikers; an inspired
performance by the Strikers’ captain, Ehtesham Younas resulted
in the Strikers pulling the plug on the Power Chargers. Up
next came a tug of war competition which saw the plant
team convincingly beat the head office team, not once, but
33
DESCON NEWS
SUMMER 2011
DPS
Descon Power Solutions
by Zunaira Rasheed
ITIF Asia 2010
News from our partner...
Power Asia is an opportunity to capitalize upon. It has become
a major platform for power generation, transmission and
distribution industries with growing international recognition
and prestige.
Energy, Efficiency, Environment
The long-established company MWM in Mannheim, Germany,
is one of the world's leading system providers of highly efficient
and eco-friendly complete plants for decentralized power
supply with gas and diesel engines. The company stands for
the reliable, uninterrupted provision of electricity, heat and
cooling at all times and at any location.
DPS/MWM reaped many benefits from the event including
increased awareness, chance to showcase their product and
technology, developed new customer base and generated
new sales leads. One of the major attractions at DPS floor
was the replica of 4.3 MW gas genset.
Partnering for growth
In pursuit of our vision to provide complete power solutions,
DPS is looking into possibilities of supplying diesel generators
in Pakistan.
Mr M. Abou El Nasr, representative of Mets Energy Lebanon,
visited Descon Headquarters to discuss the prospects of
Mets Energy working along with Descon Power Solutions.
The engines can run on natural gas as well as special gases
like sewage gas, biogas, coal-mine gas and landfill gas.
MWM’s gensets cover a power range from 400kW to 4300
kW for decentralized power production.
R & D 24x7!
MWM enhances efficiencies yet again!
Keeping up with the tradition to be the best, MWM constantly
upgrades its product line. Following the successful introduction
of several efficiency enhancement packages for gas genset
series, the Mannheim-based company MWM has now
introduced the new TCG 2020 K which is:
Descon Power Solutions is a valuable platform for Mets
Energy to gain access to the market having significant potential
for growth.
highly robust
suitable for isolated operation
gives increased inlet air temperatures and setup heights
which is especially valuable for deployment in Asian countries.
National Bank of Pakistan banks
on DPS
The engine, which is designed for operation with natural gas,
supersedes its predecessor of the same designation and the
previous model TCG 2020 OLS and will also be built in a V12
and a V16 version.
DPS brings the most efficient global technology to Pakistan
along with high quality services, which is why National Bank
of Pakistan chose DPS for their requirement of self-generation.
For this project of 5.2 MW, 4 gensets of TCG 2020 V16K
have been installed and commissioned at NBP headquarters
in Karachi.
The development has resulted in a 10% performance increase
and improved efficiency. The company states the electrical
output at 1,125 kW for the V12K variant and 1,500 kW for
the V16K. With a 400 V generator, the electrical efficiency for
both cylinder types is 41.0%.
MWM Wins European Media
Award
At the recent World Media Festival in Hamburg, MWM
garnered the international intermedia-globe 2010 silver
award for the best film in the documentation/point of sale
category.
The documentary "60 MW around the world" showed the
production of 15 TCG 2032 gas gensets (4.3MW per genset)
at MWM’s factory and their subsequent journey of 10,000
miles to Bangladesh. The film also focuses on the handling
at the Hamburg port and various stages in the country of
destination.
The 15 gensets were sent to a natural gas-powered plant
in Ashugong, Bangladesh, which generated a total of 60 MW
for the public grid. The storyline is "without words" and is
only supplemented by occasional text char ts, thereby
overcoming language barriers in an elegant way.
To view the video, visit www.mwm.net.
34
DESCON NEWS
IWT
SUMMER 2011
Interworld Travels
Interworld Travels, over the past few years has provided functional and technical expertise adding individual and corporate
customers to its portfolio, outside Descon. We now cater to different markets from the Middle East to the Far East and
Europe through our rich experience in the travel industry. Striving to achieve excellence in customers' expectations, we offer
exceptional services, with increased flexibility and greater value in both domestic and international travel.
DHA Basketball Challenger Cup
Sports are so pervasive that we find ourselves engrossed in
roaring sixes, slam dunks, sudden deaths, crucial putts, world
records and world championships and rooting for our favorite
teams. At Interworld, the scenario is quite similar, with the
added trait of taking pride in promoting sports and healthy
competition. DHA Basketball Challenger Cup is just one
example where 16 teams of the city participated in an exciting
tournament played under the banner and sponsorship of
Interworld Travels.
The tournament started on 14th July and lasted for five days
at the DHA stadium, Lahore. Teams from all over Punjab
took part namely DHA Basketball Junior, DHA Basketball
Senior, Fast University Lahore, Beacon House University,
Government College University, Iqbal Town Basketball Club,
Don Bosco Basketball Club, Model Town Basketball Club,
Defence Black Basketball Club, Frank Five Basketball Club,
University of Central Punjab, Rawalpindi Panther Club,
Gujranwala Cantt Club, Askari 10, Cathedral Basketball Club
and Lahore School of Economics.
The final was played between DHA Basketball Senior and
Punjab College of Commerce. The last day drew a large
crowd, who had gathered to witness a nail-biting match,
which ended in the victory for Punjab Group of
Colleges with a solid lead of
16 points. The winner
team was awarded a
trophy
from
Interworld Travels
and the best player
was given a return
ticket to Dubai.
The awards were
presented by Mr. Fauzi
Khawaja, IT &
Operations Head, Bank
of Punjab & President,
Pakistan
Rugby
Association. It was an ideal
way to unwind from the
hectic work routine.
35
DESCON HEADQUARTERS
18 km., Ferozepur Road, Lahore-54760, Pakistan
Tel: +92 42 35990034, 35805134,
UAN: +92 42 111-DES-CON
Fax: +92 42 35811005, 35811135,
Email: descon@descon.com
www.descon.com
ENGINEERING
JOINT VENTURES
Descon Integrated Projects (Pvt.) Ltd
18 km., Ferozepur Road, Lahore-54760,
Pakistan
Ph: +92 42 3599 0053, 3581 2263-6
Fax: +92 42 3581 0867
E-mail: dipl@descon.com
QATAR
43, Naeeja Wadi Al-Raha Off D-Ring
Road, P.O.Box 23364, Doha, Qatar
Ph: +974 456 9127
Fax: +974 465 9126
E-mail: descon@qatar.net.qa
KARACHI - Pakistan
9th Floor Business Avenue, 26-A Block,
6, P.E.C.H.S, Main Shahrah-e-Faisal,
Karachi-75400, Pakistan
Ph: +92 21 3439 1591-5
Fax: +92 21 3439 8565
E-mail: descon@descon.com
KUWAIT
Descon Engineering FZE
Building No. 14, Street No. 13,
Block -3, Mangaf, Kuwait
Ph: +965 237 304 71, 237 302 04
Fax: +965 237 301 48
E-mail: zuhasan@descon.com
ABU DHABI, UAE
Mussafah Industrial Area, ME-14
United Bank Limited Building,
P.O.Box 46821, UAE
Ph. +971 2 555 5807
Fax: +971 2 555 5784
E-mail: descon@emirates.net.ae
Presson Descon International Ltd.,
Pakistan
18 km., Ferozepur Road, Lahore-54760,
Pakistan
Ph: +92 42 3588 0390
Fax: +92 42 3592 3720
E-mail: info@pdil.com
Olayan Descon Industrial Company
P.O.Box 10108, Jubail Industrial City
31961, Kingdom of Saudi Arabia
Ph: +966 3 341 0671
Fax: +966 3 341 0950
E-mail: odico@olayandescon.com
MANUFACTURING WORKSHOPS
POWER
CHEMICALS
HAMRIYAH
Descon Engineering FZE
Plot No. HE- 5, 6, 7 & HD-19,
P.O.Box 42576,
Hamriyah Free Zone, Sharjah, UAE
Ph: +971 6 563 7187, 563 7203
Fax: +971 6 563 7646
E-mail: desconhf@desconfze.ae
KARACHI - Pakistan
Plot No. A 35-36, Eastern Industrial
Zone, Port Qasim Industrial Area,
Karachi, Pakistan
Ph: +92 21 3474 0031-35
Fax: +92 21 3474 0037
E-mail: kmw-info@descon.com
Descon Power Solutions
18 km., Ferozepur Road, Lahore-54760,
Pakistan
Ph: +92 42 3592 3760-64
Fax: +92 42 3592 3765
info@desconpower.com
ABU DHABI
P.O.Box 46821, Ghayathi Road,
Ruwais Industrial Area, Abu Dhabi, UAE
Ph: +971 2 876 0390
Fax: +971 2 877 2994
E-mail: adin@descon.ae
LAHORE - Pakistan
2 km., Defence Road, off 24 km.,
Multan Road, Lahore-53800, Pakistan
Ph: +92 42 3754 0361-66
Fax: +92 42 3754 0367
E-mail: manufacturing@descon.com
KARACHI - Pakistan
9th Floor Business Avenue, 26-A Block,
6, P.E.C.H.S, Main Shahrah-e-Faisal,
Karachi-75400, Pakistan
Ph: +92 21 3452 6564
Fax: +92 21 3454 4480
Descon Chemicals Limited
Descon Oxychem Limited
Descon Corporation Limited
18 km., Ferozepur Road, Lahore-54760,
Pakistan
Ph: +92 42 35923 721-27
Fax: +92 42 35923 749
E-mail: info@desconchemicals.com
E-mail: info@desconoxychem.com
E-mail: info@desconcorporation.com