10NCEE Tenth U.S. National Conference on Earthquake Engineering Frontiers of Earthquake Engineering July 21-25, 2014 Anchorage, Alaska A MODEL FOR PREDICTING PANEL ZONE DEFORMATION CAPACITY IN REHABILITATED STEEL MOMENT CONNECTIONS Dong-Won Kim1, Chia-Ming Uang2, and Colin Blaney3 ABSTRACT Three full-scale specimens that simulated rehabilitated pre-Northridge steel moment connections were tested to failure. A Kaiser Bolted Bracket (KBB) was used on the beam bottom flange for all specimens, but different rehabilitation schemes [KBB, complete-joint-penetration (CJP) replacement weld, or welded double-tee bracket with CJP replacement weld] were used for the beam top flange. Test results showed that the proposed rehabilitation schemes adequately protected the pre-Northridge moment connections to an acceptable story drift angle. Large panel zone deformation with significant yielding occurred in all specimens. An analytical model was developed to predict the panel zone deformation capacity and the associated strength. In the proposed model, it was postulated that the notch-tough CJP welds located at the column kinking locations would fracture when the column flange was fully yielded there; this limit state was used to define the ultimate deformation capacity of the panel zone. The proposed model not only correlated very well with the test results but also showed that the deformation capacity is a function of db/tcf, where db is the beam depth, and tcf is the column flange thickness. The effect of column axial load on the panel zone shear deformation was also considered in the model. 1 Ph.D Candidate, Dept. of Structural Engineering, University of California, San Diego, La Jolla, CA 92092 Professor, Dept. of Structural Engineering, University of California, San Diego, La Jolla, CA 92092 3 Executive Principal, ZFA Structural Engineers, San Francisco, CA 94104 2 Kim DW, Blaney C, Uang, CM. A Model for Predicting Panel Zone Deformation Capacity in Rehabilitated Steel Moment Connections. Proceedings of the 10th National Conference on Earthquake Engineering, Earthquake Engineering Research Institute, Anchorage, AK, 2014. A Model for Predicting Panel Zone Deformation Capacity in Rehabilitated Steel Moment Connections Dong-Won Kim1, Chia-Ming Uang2, and Colin Blaney3 ABSTRACT Three full-scale specimens that simulated rehabilitated pre-Northridge steel moment connections were tested to failure. A Kaiser Bolted Bracket (KBB) was used on the beam bottom flange for all specimens, but different rehabilitation schemes [KBB, complete-joint-penetration (CJP) replacement weld, or welded double-tee bracket with CJP replacement weld] were used for the beam top flange. Test results showed that the proposed rehabilitation schemes adequately protected the pre-Northridge moment connections to an acceptable story drift angle. Large panel zone deformation with significant yielding occurred in all specimens. An analytical model was developed to predict the panel zone deformation capacity and the associated strength. In the proposed model, it was postulated that the notch-tough CJP welds located at the column kinking locations would fracture when the column flange was fully yielded there; this limit state was used to define the ultimate deformation capacity of the panel zone. The proposed model not only correlated very well with the test results but also showed that the deformation capacity is a function of db/tcf, where db is the beam depth, and tcf is the column flange thickness. The effect of column axial load on the panel zone shear deformation was also considered in the model. Introduction Rehabilitation of pre-Northridge steel moment connections to avoid brittle fracture in the beam flange weld joints is a challenging task to design engineers. Designed before PreNorthridge earthquake, it is also not uncommon that very weak panel zone exists in these connections. To support the seismic rehabilitation of a steel moment frame building constructed before 1994, three full-scale specimens were tested. Test results showed that panel zone yielding was the primary source of energy dissipation. Two specimens eventually experienced fracture at the notch-tough CJP welds at the column kink locations due to excessive panel zone deformation. This motivated the development of a procedure to predict the ultimate panel zone deformation capacity beyond which beam flange CJP weld fracture is imminent. 1 Ph.D Candidate, Dept. of Structural Engineering, University of California, San Diego, La Jolla, CA 92092 Professor, Dept. of Structural Engineering, University of California, San Diego, La Jolla, CA 92092 3 Executive Principal, ZFA Structural Engineers, San Francisco, CA 94104 2 Kim DW, Blaney C, Uang, CM. A Model for Predicting Panel Zone Deformation Capacity in Rehabilitated Steel Moment Connections. Proceedings of the 10th National Conference on Earthquake Engineering, Earthquake Engineering Research Institute, Anchorage, AK, 2014. Test Program Test Specimens Three nominally identical pre-Northridge moment connections with a W36150 beam and a W14193 column were rehabilitated and tested. As a rehabilitation scheme, a Kaiser Bolted Bracket (KBB) was used on the beam bottom flange for all specimens, but different rehabilitation schemes were used to strengthen the beam top flange; this included the use of another KBB for Specimen 1, a notch-tough complete-joint-penetration (CJP) beam flange replacement groove weld for Specimen 2, as well as a welded double-tee bracket and a replacement weld for Specimen 3 [4, 9]. Table 1 shows the mechanical properties of the materials obtained from tensile coupon tests for the specimens. Table 1. Steel Mechanical Properties Component Yield Stress (MPa) Tensile Strength (MPa) Elongation* (%) Beam Flange (W36×150) 425 523 33 Column Flange (W14×193) * based on a 51-mm gage length 428 555 31.5 Fig. 1 shows the test setup. A corbel was bolted to the end of the beam and attached to two 980-kN hydraulic actuators. With some minor modification, the loading sequence specified in Appendix S6.2 of AISC 341-10 [1] for beam-to-column moment connection test was used. Since the target story drift for this rehabilitation project was 3.5% story drift, the AISC loading protocol was modified to include two additional cycles at 3.5% story drift. Bracing Bracing Location A Location B 2,286 Column (W14x193) Corbel Beam (W36x150) Two 980-kN Hydraulic Actuators 2,286 4,420 Figure 1. Test Setup (Specimen 3) Units: mm Test Results Significant shear yielding in the panel zone was observed in all three specimens. The KBBs remained intact and showed no sign of yielding or damage. For Specimen 1, the double KBBs forced beam plastic hinging in the form of flange and web local buckling as well as lateral-torsional buckling near the tip of the KBBs. Specimen 2 experienced significant yielding in the panel zone, but the extent of beam plastic hinging was very limited with no sign of buckling. After completing one cycle at 4% story drift, fracture of beam top flange at the replacement weld occurred during the second cycle. The behavior of Specimen 3 was similar to that of Specimen 2, i.e., inelastic action occurred mainly in the panel zone. The CJP weld connecting the horizontal plate of the double-tee bracket to the column flange started to fracture at 4% story drift. Brittle fracture occurred during the cycle of 4.5% story drift (see Fig. 2). Applied Load (kN) 1500 -6 -4 Story Drift Ratio (%) -2 0 2 4 6 1000 500 0 -500 -1000 -1500 -300 Fracture -200 -100 0 100 200 Beam Tip Displacement (mm) 300 (a) Applied Load (kN) 1500 -6 -4 Story Drift Ratio (%) -2 0 2 4 6 1000 500 0 -500 -1000 -1500 -300 Fracture -200 -100 0 100 200 Beam Tip Displacement (mm) 300 (b) Figure 2. Test Results: (a) Specimen 2; (b) Specimen 3 Effective Depth of Extended Panel Zone in Rehabilitated Steel Moment Connection Large panel zone deformation caused the column flange to kink at four corners of the panel zone. With the addition of KBBs and double-tee bracket, the panel zone was extended in depth. AISC 358 [2] defines the effective depth, d eff , of the extended panel zone as the centroid distance between column bolt groups in the KBBs. Generalizing the AISC definition to Specimens 2 and 3, the definition of d eff is shown in the Fig. 3. CJP Weld and Panel Zone Kink Location CJP Weld and Panel Zone Kink Location deff deff (a) Figure 3. 4000 (b) Effective Depth of Extended Panel Zone: (a) Specimen 2; (b) Specimen 3 -10 Normalized Shear Deformation, y -5 0 5 10 4000 Shear Force (kN) Shear Force (kN) Normalized Shear Deformation, y -5 0 5 2000 1000 0 -1000 -2000 2000 1000 0 -1000 -2000 -3000 -3000 -0.02 0.0 0.01 0.03 Panel Zone Shear Deformation (rad.) -4000 -0.04 -0.02 0.0 0.01 0.03 Panel Zone Shear Deformation (rad.) (a) Figure 4. 10 3000 3000 -4000 -0.04 -10 (b) Cyclic Response of Extended Panel Zone: (a) Specimen 2; (b) Specimen 3 The shear in the extended panel zone can be computed as follows: Mf V Vc (1) 0.95d eff where Mf = moment at the face of column, and Vc = shear in the column. The cyclic responses of the extended panel zones for Specimens 2 and 3 are presented in Fig. 4. Panel Zone Shear Deformation Capacity Panel zone behavior was extensively researched [5, 6, 7, 8, 10, and 11]. However, past research was mainly focused on the strength, not the ultimate deformation capacity beyond which excessive kinking in the column flanges would cause fracture of the beam flange CJP welds. It was obvious from Fig. 4 that a panel zone could deform to a deformation level much higher than 4γy, a deformation level corresponding to the panel zone strength in AISC 360 [3]. But excessive deformation could cause fracture in the beam flange-to-column flange CJP weld. To predict the panel zone deformation and the associated strength, an alternative model is developed. The panel zone behavior is established by superimposing the responses of the column web and flanges (see Fig. 5). The web area is taken as 0.95dctcw. Therefore, the shear yield strength of the column web is (2) Vcw, y 0.6 Fy 0.95d c t cw With y 0.6 Fy / G , the elastic shear stiffness of the column web is: K cw Vcw, y y 0.95d c t cw G (3) Since strain hardening generally exists for the steel grades ( Fy 345 MPa) permitted in AISC 341-10 [1], a shear strain hardening ratio of 0.03 is considered as shown in Fig. 5(a). The strain hardening ratio of 0.03 is based on monotonic torsional coupon test results conducted by Slutter [12]. Since each column flange in the panel zone region would bend about its weak axis in reverse curvature, the model in Fig. 6(a) is used to consider the contribution from column flanges. It is idealized that each column flange will deform elastically until the plastic moment of the column flange is reached: bcf t cf 2 F (4) M p ,cf 4 yc The associated panel zone deformation, which is the chord angle in Fig. 6(b), corresponds to γpz in Figure 5. It is postulated that γpz can be defined as the plastic deformation capacity of the panel zone beyond which the notch-tough CJP weld at the kink locations is prone to fracture. This postulation is to be verified by test data. The derivation of γpz follows. Vcw Vcw Vcw, y V pz Vcf 0.03K cw Kcw 0.95dctcwG y pz (a) Figure 5. V pz + V p ,cf = 2Kcf y pz (b) Vy y pz (c) Superposition of Proposed Shear Strength Components: (a) Column Web Panel Zone Response; (b) Response of Two Column Flanges; (c) Superposition Mp , cf Mp , cf 0.95d b 2 pz 0.95d b pz Vp , cf 2 Mp , cf 0.95db Moment Diagram (b) 0.95d c (a) Figure 6. Panel Zone Model: (a) Panel Zone Deformation; (b) Mathematical Model Consider one fix-ended “column-flange flexural member” with a span of 0.95db and a depth of tcf (see Fig. 6). The shearing effect of this flexural member can be significant when the span (= 0.95db) is small and the column flange (tcf) is thick. Applying elastic beam theory, the mid-span deflection when the fixed-end moment reaches Mp,cf is: 3 1 M p ,cf 0.95d b 1 M p ,cf 0.95d b GAs ,cf 0.95d b / 2 2 3EI cf 0.95d b / 2 2 d 2 M p ,cf 2 M p ,cf b 2 3.12 3.12 1.11t cf Ebcf t cf 1.11 Ebcf t cf 3 where Icf (= bcf t cf / 12 ) and As ,cf (5) (= 5bcf t cf / 6 ) are the moment of inertia and shear area of one column flange, respectively. In the above equation, the coefficient is the related span-depth ratio of the column-flange flexural member: d b / t cf (6) The first term on the right-hand side in Eq. 5 is the flexural component and the second term is the shearing component. Dividing by 0.95d b / 2 and simplifying gives the ultimate deformation capacity of the panel zone (see Fig. 6): 0.475Fyc 3.45 (7) pz E The elastic stiffness of one column flange is V p ,cf 2M p ,cf 1.11Ebcf t cf (8) 2 K cf pz 0.95d b pz 3.45 The total elastic stiffness for both column flanges is 2 K cf , as shown in Fig. 5(b). Therefore, the total panel zone shear strength in the elastic range is when 0 y V pz K cw 2 K cf (9) When y pz , the components of panel zone shear strength due to column web and two column flanges are [see Fig. 5(a)] (10) Vcw Vcw, y 0.03K cw y Vcf 2 K cf (11) (12) 4000 4000 3500 3500 Shear Force (kN) Shear Force (kN) Therefore, the total panel zone shear strength is when y pz V pz Vcw Vcf 3000 2500 pz/y 2000 (= 8.99) 1500 Test Proposed AISC 1000 500 0 0 2 4 6 8 10 Normalized Shear Deformation, y Figure 7. 3000 2500 pz/y 2000 (= 10.04) 1500 1000 Test Proposed AISC 500 12 0 0 2 4 6 8 10 12 Normalized Shear Deformation, y (a) (b) Comparison of panel zone responses: (a) Specimen 2; (b) Specimen 3 Based on Eqs. 9 and 12 and replacing d b with d eff , the predicted panel zone responses for Specimens 2 and 3 up to γpz are shown in Fig. 7. The predicted panel zone behaviors reasonably match well. The ratios between the predicted and experimental panel zone ultimate deformations are 1.02 and 0.94 for Specimens 2 and 3, respectively. Normalizing the panel zone ultimate deformation capacity, pz , in Eq. 7 by y (= 0.6Fy/G) gives the following: pz 3.45 (13) 0.30 y Fig. 8 shows the variation of the normalized panel zone ultimate deformation with respect to (= db/tcf). It is shown that the AISC assumed panel zone deformation capacity (4γy) can be very conservative for a high db/tcf ratio. When the db/tcf ratio is low (i.e., a shallow beam connected to a thick column flange), on the other hand, the panel zone deformation can be lower than 4γy. Therefore, column flanges at kink locations would yield early when db/tcf is low, which makes the beam flange-to-column flange CJP welds more prone to fracture at a low panel zone deformation ( 4 y ). Normalized Panel Zone Deformation, pz/y 20 15 Eq. (13) 10 5 0 Figure 8. AISC (4y) 0 10 20 30 (= db/tcf) 40 50 Relationship between Panel Zone Ultimate Deformation Capacity and Panel Zone Deformation, ׳pz 0.05 Figure 9. P/2Py,cf = 0 P/2Py,cf = 0.25 P/2Py,cf = 0.5 P/2Py,cf = 0.75 0.04 0.03 0.02 0.01 0.0 0 10 20 30 40 50 Column Flange Span-Depth Ratio, (= db/tcf) Effect of Column Axial Load on Panel Zone Shear Deformation Capacity (A992 Steel) Effect of Column Axial Force With the presence of an axial load, Krawinkler et al. [7] reported that column flanges carry all the axial load after the panel zone web has completely yielded. This is also the basis of the panel zone design shear strength with high axial load in AISC 360-10 [2]. Based on the same assumption, one can derive the reduced moment capacity of one column flange as P 2 (14) M p ,cf M p ,cf 1 2 Py ,cf Therefore, the corresponding shear of one column-flange flexural member in Fig. 6 is P 2 2M p ,cf V p,cf (15) V p ,cf 1 0.95d b 2 Py ,cf Following the similar procedure described in Eqs. 5 and 7, the reduced plastic shear deformation can be derived by replacing M p ,cf and V p ,cf by M p ,cf and V p,cf : 2 P 2 0.475Fyc 3.45 P (16) pz 1 pz 1 E 2 Py ,cf 2 Py ,cf Fig. 9 shows the effect of column axial load on the panel zone ultimate deformation capacity. The associated panel zone shear strength at pz is established as follows. The component of panel zone shear strength due to column web from Eq. 10 can be approximated as Vcw Vcw, y 0.03K cw pz y From Eq. 15, the component of the panel zone shear strength due to two column flanges is P 2 Vcf 2V p,cf 2V p ,cf 1 2 Py ,cf Therefore, the total panel zone shear strength is V pz Vcw Vcf (17) (18) (19) Fig. 10 shows example plots of the panel zone axial-shear interaction curves. A W36×150 beam with three different W14 column sections in Fig. 10(a) and W36 column sections in Fig. 10(b) are considered. It is observed that axial load has a significant effect on the panel zone deformation capacity than on the shear strength. Since the interaction between axial load and panel zone shear strength is relatively weak, the axial load effect can be ignored for simplicity when P / 2 Py ,cf 0.6 (or P / Py ,cf 1.2 ).. 1.0 Normalized Panel Zone Shear Strength, V’pz /Vpz Normalized Panel Zone Shear Strength, V’pz /Vpz 1.0 0.8 0.6 0.4 W14X109 Column W14X109 Column W14X193 Column W14X193 Column W14X370 Column W14X370 Column 0.2 0.0 0.0 0.2 0.4 0.6 0.8 1.0 0.8 0.6 0.4 0.0 0.0 Normalized Axial Load, P/2Py,cf (a) Figure 10. W36X210 Column W36X210 Column W36X231 Column W36X231 Column W36X361 Column W36X361 Column 0.2 0.2 0.4 0.6 0.8 1.0 Normalized Axial Load, P/2Py,cf (b) Interaction of Shear and Axial Force: (a) W14 Columns; (b) W36 Columns Summary and Conclusions An analytical model was developed to predict the panel zone ultimate deformation capacity and the associated strength in rehabilitated steel moment connections; the ultimate deformation was defined as that beyond which excessive kinking in the column flanges would cause weld fracture in the beam CJP welds. The effect of column axial load was also included in the formulation. The conclusions are summarized as follows. (1) The proposed model (see Eqs. 7 and 13) showed that the ultimate deformation capacity is a function of db/tcf. The low db/tcf ratio (i.e., a shallow beam connected to a column with thick flanges) may result in earlier yielding of the column flanges at the kink location and makes the CJP welds more vulnerable to fracture. (2) The column axial load effect on the panel zone ultimate deformation capacity can be significant (see Eq. 16). But the effect on shear strength is relatively insignificant (see Fig. 10) and can be ignored when the column axial load is less than 1.2 times the yield force of one column flange. Acknowledgements This project was sponsored by Civic Facilities Division of the City of Fremont. References 1. AISC, Seismic Provisions for Structural Steel Buildings, ANSI/AISC 341-10, American Institute of Steel Construction, IL, 2010. 2. AISC, Prequalified Connections for Special and Intermediate Steel Moment Frames for Seismic Applications, ANSI/AISC 358-10, American Institute of Steel Construction, IL, 2010. 3. AISC, Specification for Structural Steel Buildings, ANSI/AISC 360-10, American Institute of Steel Construction, IL, 2010. 4. Blaney, C., Uang, C.M., Kim, D.W., Sim, H.B., and Adan, S.M. Cyclic Testing and Analysis of Retrofitted PreNorthridge Steel Moment Connections Using Bolted Brackes Proceedings,SEAOC Annual Convention, 2010. Sacramento, CA. 5. El-Tawil, S., Vidarsson E., Mikesell T., and Kunnath, S.K. Inelastic Behavior and Design of Steel Panel Zones. J. Struct. Div., ASCE 1999; 125 (2): 183-193. 6. Kato, B., Chen, W.F., and Nakao, M. Effects of Joint-panel Shear Deformation on Frames. J. Construct. Steel Research 1998; 10: 269-320. 7. Krawinkler, H., Bertero, V.V., and Popov, E.P. Inelastic Behavior of Steel Beam-to-Column Subassemblages. EERC Report No. 71-7 1971, University of California, Berkeley, CA. 8. Krawinkler, H. Shear in Beam-Column Joints in Seismic Design of Steel Frames. Engineering Journal 1978; 5 (3): 82-91, American Institute of Steel Construction, IL. 9. Kim, D.W., Sim, H.B., and Uang, C.M. Cyclic Testing of Steel Moment Connections for Seismic Rehabilitation of Fremont Police Station Report No. TR-10/01 2011. Dept. of Struct. Engrg., Univ. of Calif., San Diego, CA. 10. Lee, D., Cotton, S.C., Hajjar, J.F., Dexter, R.J., and Ye, Y. Cyclic Behavior of Steel Moment-Resisting Connections Reinforced by Alternative Column Stiffener Details II. Panel Zone Behavior and Doubler Plate Detailing. Engineering Journal 2005; 42 (4): 215-238, American Institute of Steel Construction, IL. 11. Schneider, S.P., and Amidi, A. Seismic Behavior of Steel Frames with Deformable Panel Zones. J. Struct. Div., ASCE 1998; 124 (1): 35-42. 12. Slutter, R.G. Test of Panel Zone Behavior in Beam-Column Connections, Report No. 200.81.403.1 1981, Fritz Engineering Laboratory, Lehigh University, Bethlehem, PA.