Power Electronics Chapter 4 AC to AC Converters ( AC Controllers and Frequency Converters ) Power Electronics Classification of AC to AC converters Same frequency variable magnitude AC power AC power AC controllers Variable frequency AC power Frequency converters (Cycloconverters) AC to AC converters 2 Power Electronics Classification of AC controllers Phase control: AC voltage controller (Delay angle control) Integral cycle control: AC power controller AC controller PWM control: AC chopper (Chopping control) On/off switch: electronic AC switch PWM: Pulse Width Modulation 3 Power Electronics Classification of frequency converters Frequency converter (Cycloconverter) Phase control: thyristor cycloconverter (Delay angle control) PWM control: matrix converter (Chopping control) Cycloconverter is sometimes referred to – in a broader sense—any ordinary AC to AC converter – in a narrower sense—thyristor cycloconverter 4 Power Electronics Outline 4.1 AC voltage controllers 4.2 Other AC controllers 4.3 Thyristor cycloconverters 4.4 Matrix converters 5 Power Electronics 4.1 AC voltage controllers 4.1.1 Single-phase AC voltage controller 4.1.2 Three-phase AC voltage controller Applications Lighting control Soft-start of asynchronous motors Adjustable speed drive of asynchronous motors Reactive power control 6 Power Electronics 4.1.1 Single-phase AC voltage controller Resistive load u1 VT1 io O ωt uo u1 VT2 uo R O io ωt O ωt u VT The phase shift range (operation range of phase delay angle): O ωt 0≤α≤π 7 Power Electronics Resistive load, quantitative analysis RMS value of output voltage Uo = ( π∫ 1 π α ) 2U1 sinω t d(ω t ) = U1 2 π −α 1 sin 2α + π 2π (4-1) RMS value of output current Io = Uo R (4-2) RMS value of thyristor current 2 U1 1 ⎛⎜ 2U1 sinω t ⎞⎟ ( ) IT = d ω t = ⎟ R R 2π ∫α ⎜⎝ ⎠ π α sin 2α 1 (1 − + ) (4-3) π 2 2π Power factor of the circuit P UoIo Uo λ= = = = S U1 I o U1 π −α 1 sin 2α + π 2π (4-4) 8 Power Electronics Inductive (Inductor-resistor) load, operation principle u1 VT1 u1 VT2 uo ωt O io uG1 R The phase shift range: ϕ≤α≤π 0.6 O uG2 ωt O uo ωt O io ωt O ωt uVT O ωt 9 Differential equation 180 di L o + Rio = 2U 1 sin ω t dt (4-5) io ω t =α = 0 90° ϕ= ° 75 ° 60 ° 45 ° 30 ° 15 ° 0 140 Solution θ /(°) Power Electronics Inductive load, quantitative analysis 100 60 (4-6) Considering io=0 when ωt=α+θ We have sin( α + θ − ϕ ) = sin( α − ϕ ) e 20 0 −θ tg ϕ 20 60 100 α /(°) 140 180 (4-7) The RMS value of output voltage, output current, and thyristor current can then be calculated. 10 Power Electronics Inductive load, when α < ϕ The circuit can still work. u1 The load current will be continuous just like the thyristors are short-circuit, and the thyristors can no longer control the magnitude of output voltage. The start-up transient will be the same as the transient when a RL load is connected to an AC source at ωt =α (α < ϕ). ωt O iG1 π Oα ωt iG2 O io iT1α+π Oα θ ϕ iT2 ωt ωt Start-up transient 11 There is no DC component and even order harmonics in the current. – The current waveform is halfwave symmetric. The higher the number of harmonic ordinate, the lower the harmonic content. 100 80 In/I*/% Power Electronics Harmonic analysis Fundamental 60 40 3 20 5 7 α = 90° is when harmonics is the most severe. The situation for the inductive load is similar to that for the resistive load except that the corresponding harmonic content is lower and is even lower as ϕ is increasing. 0 60 120 α/( °) 180 Current harmonics for the resistive load 12 Power Electronics 4.1.2 Three-phase AC voltage controller Classification of three-phase circuits Y connection Branch-controlled ∆ connection Line-controlled ∆ connection Neutral-point-controlled ∆ connection 13 Power Electronics 3-phase 3-wire Y connection AC voltage controller ia U a0' VT 1 a ua VT 3 VT 4 b n u b VT 5 n' VT 6 c u c VT 2 For a time instant, there are 2 possible conduction states: – Each phase has a thyristor conducting. Load voltages are the same as the source voltages. – There are only 2 thyristors conducting, each from a phase. The load voltages of the two conducting phases are half of the corresponding line to line voltage, while the load voltage of the other phase is 0. 14 Power Electronics 3-phase 3-wire Y connection AC voltage controller Resistive load, 0° ≤ α < 60° VT VT VT VT 4 1 VT 1 VT 3 6 VT 5 u ab 2 ua VT 6 VT 2 5 u ac 2 u ao' 0 π 3 α t 1 t 2 2π 4π 5 π 3 t 3 3 2 π 3 15 Power Electronics 3-phase 3-wire Y connection AC voltage controller Resistive load, 60° ≤ α < 90° VT VT 5 VT u u 2 u VT 6 ab VT 1 u a α π 3 t 1 2π 3 t 2 VT 2 4 5 VT 6 ac 2 4π 3 ao' 0 VT 3 π t 5π 3 2π 3 16 Power Electronics 3-phase 3-wire Y connection AC voltage controller Resistive load, 90° ≤ α < 150° VT 5 VT VT VT u 4 ab u 5 6 VT 1 VT VT 1 VT VT u 6u a 2 VT VT 3 2 VT 3 4 VT VT VT 5 4 VT 5 6 ac 2 5π 2 ao' 3 0 π 2π 3 3 α π 4π 2π 3 17 Power Electronics 3-phase 3-wire branch-controlled ∆ connection AC voltage controller The operation principle is the same as 3 independent singlephase AC voltage controllers. Application—Thyristor-controlled reactor (TCR) – To control the effective current flowing through the reactor by controlling delay angle, therefore control the reactive power absorbed by the reactor. ua n ia a b ub c uc a) b) c) 18 Power Electronics 4.2 Other AC controllers 4.2.1 Integral cycle control—AC power controller 4.2.2 Electronic AC switch 4.2.3 Chopping control—AC chopper 19 Power Electronics 4.2.1 Integral cycle control —AC power controller uo VT1 2 U1 io O u1 VT2 uo Conduction 2πN = M angle R π M 2π M uo,io 3π M u1 4π M ωt Line period Control period =M *Line period =2π Circuit topologies are the same as AC voltage controllers. Only the control method is different. Load voltage and current are both sinusoidal when thyristors are conducting. 20 There is NO harmonics in the ordinary sense. There is harmonics as to the control frequency. As to the line frequency, these components become fractional harmonics. 0.6 In/I0m Power Electronics Spectrum of the current in AC power controller 0.5 0.4 0.3 0.2 0.1 0 0 2 4 6 8 10 12 14 Harmonic order as to control frequency 1 2 3 4 5 Harmonic order as to line frequency 21 Power Electronics 4.2.2 Electronic AC switch Circuit topologies are the same as AC voltage controllers. But the back-to-back thyristors are just used like a switch to turn the equipment on or off. Application—Thyristor-switched capacitor (TSC) I U 22 Power Electronics TSC waveforms when the capacitor is switched in/out us uVT 1 iC us uC uC C uVT1 t t VT1 VT2 iC t VT1 VT2 t t1 t2 The voltage across the thyristor must be nearly zero when switching in the capacitor, and the current of the thyristor must be zero when switching out the capacitor. 23 Power Electronics TSC with the electronic switch realized by a thyristor and an anti-parallel diode The capacitor voltage will be always charged up to the peak of source voltage. The response to switching-out command could be a little slower (maximum delay is one line-cycle). 24 Power Electronics 4.2.3 Chopping control—AC chopper Principle of chopping control The mean output voltage over one switching cycle is proportional to the duty cycle in that period. This is also called Pulse Width Modulation (PWM). Advantages Much better output waveforms, much lower harmonics For resistive load, the displacement factor is always 1. Waveforms when the load is pure resistor 25 Power Electronics AC chopper Modes of operation u o >0, io>0: u o >0, io<0: u o <0, io>0: u o <0, io<0: V1 charging, V3 freewheeling V4 charging, V2 freewheeling V3 charging, V1 freewheeling V2 charging, V4 freewheeling 26 Power Electronics 4.3 Thyristor cycloconverters (Thyristor AC to AC frequency converter) Another name—direct frequency converter (as compared to AC-DC-AC frequency converter which is discussed in Chapter 8) Can be classified into single-phase and threephase according to the number of phases at output 4.3.1 Single-phase thyristor-cycloconverter 4.3.2 Three-phase thyristor-cycloconverter 27 Power Electronics 4.3.1 Single-phase thyristor-cycloconverter Circuit configuration and operation principle N P uo uo O αP= π 2 Output voltage Z α P=0 Average output voltage αP= π 2 ωt 28 Power Electronics Single-phase thyristor-cycloconverter uo,io Modes of operation uo O t1 uP io iP uP uo iN io t2 t3 t4 t uo t O uN t5 uN O uo t iP O iN t O t P Rectifi Inver cation sion N Blocking Blocking Rectifi Inver cation sion 29 Power Electronics Single-phase thyristor-cycloconverter Typical waveforms uo O ωt io O ωt 3 1 2 4 6 5 30 Power Electronics Modulation methods for firing delay angle Calculation method – For the rectifier circuit u o = U d0 cos α (4-15) u2 – For the cycloconverter output uo = U om sinω o t (4-16) – Equating (4-15) and (4-16) U cos α = om sin ω o t = γ sin ω o t U d0 (4-17) – Therefore u3 u4 u5 u6 u1 ωt αP3 us2 us3 αP4 us4 us5 us6 us1 uo ωt α = cos −1 (γ sin ω o t ) (4-18) Cosine wave-crossing method Principle of cosine wave-crossing method 31 Output voltage ratio (Modulation factor) U om γ = (0 ≤ r ≤ 1) U d0 180 α/(°) Power Electronics Calculated results for firing delay angle 1.0 0.9 0.8 0.3 0.2 0.1 150 120 90 γ=0 γ = 0.1 0.2 0.3 0.8 0.9 1.0 60 30 0 π 2 π 3π 2 2π ω0t Output voltage phase angle 32 Maximum output frequency: 1/3 or 1/2 of the input frequency if using 6pulse rectifiers Input power factor Harmonics in the output voltage and input current are very complicated, and both related to input frequency and output frequency. Input displacement factor =1 .0 0.8 γ Power Electronics Input and output characteristics 0.6 0. 8 0 .6 0 .4 0. 2 0.4 0.2 0 0 0.2 0.4 0.6 0.8 1.0 0.8 0.6 0.4 0.2 0 Load power factor Load power factor (lagging) (leading) 33 Power Electronics 4.3.2 Three-phase thyristor-cycloconverter The configuration with common input line 34 Power Electronics Three-phase thyristor-cycloconverter The configuration with star-connected output 35 Power Electronics Three-phase thyristor-cycloconverter Typical waveforms Output voltage Input current with Single-phase output Input current with 3-phase output 0 200 t/ms 0 200 t/ms 0 200 t/ms 36 Power Electronics Input and output characteristics The maximum output frequency and the harmonics in the output voltage are the same as in singlephase circuit. Input power factor is a little higher than singlephase circuit. Harmonics in the input current is a little lower than the single-phase circuit due to the cancellation of some harmonics among the 3 phases. To improve the input power factor: – Use DC bias or 3k order component bias on each of the 3 output phase voltages 37 Power Electronics Features and applications Features – Direct frequency conversion—high efficiency – Bidirectional energy flow, easy to realize 4-quadrant operation – Very complicated—too many power semiconductor devices – Low output frequency – Low input power factor and bad input current waveform Applications – High power low speed AC motor drive 38 Power Electronics 4.4 Matrix converter Circuit configuration Input Output 39 Power Electronics Matrix converter Usable input voltage U1m Um a) a) Single-phase input voltage 3 2 1 2 Um b) b) Use 3 phase voltages to construct output voltage U1m c) c) Use 3 line-line voltages to construct output voltage 40 Power Electronics Features Direct frequency conversion—high efficiency Can realize good input and output waveforms, low harmonics, and nearly unity displacement factor Bidirectional energy flow, easy to realize 4-quadrant operation Output frequency is not limited by input frequency No need for bulk capacitor (as compared to indirect frequency converter) Very complicated—too many power semiconductor devices Output voltage magnitude is a little lower as compared to indirect frequency converter. 41