Ganesh Samal
Date of birth: 23rd June 1974, Indian, Passport No. G1640737
Address: Flat No. A1-113, Suvarnayug Society, Sector 20, Krishnanagar, Thermax Chowk, Chinchwad,
Pune-411019, Maharashtra, India
Mobile: +919850807286
Email: samalganesh@hotmail.com
Academic Qualifications:
2007 – 09
1993 – 95
1990 – 92
1989 – 92
Through CII-Mumbai – Post Graduate in Engineering Business Management, Warwick
University - United Kingdom (London)
Pune University – B.E in Industrial Electronics, Class-First
Mumbai Board – Diploma in Industrial Electronics, Class-Distinction
Maharashtra Board – S.S.C. Class-Distinction
Objective:
To participate in growing business of an organization by applying and implementing suitable strategy by
analysis using management tools and to secure a position at management level.
I have attended following modules while Post Graduate course in Engineering Business
Management and submitted reports.
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Business Strategy and Strategic Management
Quality Management and Techniques
Management of Change
Project Planning Management and Control
Financial Analysis and Control Systems
Industrial Engineering
Automation and Robotics
Logistics and Operation Management
Professional International Tours:
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United State of America, Austin –Texas in 2001
Germany, Chemnitz in 2006
Germany, Pforzheim in 2008
Bangkok, Thailand in 2008
Bangkok, Thailand in 2009
Germany, Pforzheim in 2009
Bangkok, Thailand in 2009
Profile:
Overall 17 years professional experience in marketing, projects, machine tool building, design, erection &
commissioning, maintenance and automation, CNC programming & training has provided extensive
experience in many industries, in particular automotive. This has encompassed many aspects of business,
including project management. As Manager, particular skills have been developed including the management
and motivation of technically superior personnel.
Leadership has been proven, in roles undertaken. A particular strength is relationship development based on
good inter-personnel skills, communication skills, convincing skills, negotiation skills, energetic and
enthusiastic and experience of working throughout India and abroad in US, Germany and Thailand.
Overall, a successful manager marketing with a strong combination of engineering and project management
skills coupled with proven abilities in manufacturing industry, thoughtful, handling pressure situations well
and has been proven to provide leadership in situations requiring change.
Ganesh Samal
page 1 of 6
Professional Carrier Details:
Sr. No.
1
Company Name
Shingania Services., Pimpri
MIDC, Pune
Post
Department
Duration
Manager
Projects&Design&Marketing
July 2011 Nov 2012
2
Shingania Services., Pimpri
MIDC, Pune
Manager
Projects
July 2009 to April
2010
3
Peter Heim., Phorzhaim,
Germany & MKS., Bangkok,
Thailand
Manager
Projects
Oct 2008 to May
2009
4
Bharat Forge Ltd., Mundwa,
Pune
Manager
Machine Tool Building - R&D
May 2003 to
September 2008
5
Icon Design Automation.,
Indiranagar, Bangalore
Manager
Technical Support
December 2002 to
February 2003
Design
Engineer
Design Department
December 2000 to
December 2002
Design
Engineer
Design Department
August 1999 to
August 2000
Engineer
Maintenance Department
March 1996 to
August 1999
6
7
8
D’gipro Systems Pvt. Ltd.,
Indiranagar, Bangalore
PMT Machine Tool
Automatics., Pimpri, Pune
Bharat Forge Ltd., Chakan,
Pune
Professional skills:
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Ganesh Samal
Augment employee’s skills and capabilities for shouldering higher responsibilities in
business management & strategy developments moving towards goals, mission & Vision of
an organization.
As a marketing manager having capability of handling customers independently technically
and commercially.
As a project manager having capability of planning project completion duration in totality.
Maintenance, Erection, commissioning, reconditioning and building of grinding, super
finish, turning, VMC and HMC machines.
CNC programming & training – Siemens & Fanuc.
PLC programming - Siemens Step 7 PLC’s using Simatic Manager
Fanuc PLC programming using FAPT ladder III,
EPLAN software for circuit diagrams
Overall knowledge of complete production process of Crankshaft machining.
Knowledge of Siemens & Fanuc CNC Systems and PLC’s and Drives.
Overall knowledge of complete production process of Crankshaft machining.
Adequate presentation skills.
Training operatives, engineers and supervisors.
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Employment
July 2011
Nov 2012
Shingania Services – Manager – Projects & Design & Marketing
Company profile:
Shingania Services manufactures equipments and machinery required for battery manufacturing industry
since 1972.
Job Profile and Responsibilities:
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Planning, development and execution of an organization’s marketing and advertising activities.
Responsibilities include market research, pricing, product marketing, new business development and
customer relations.
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Under the supervision of the Managing Director, conceived and executed marketing strategies and
increase the profitability of the product or service.
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Building a detailed understanding of customer requirement.
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Representing the company in exhibitions, conferences and channel partner events and generate new
customer accounts and make business relations
Exibitions attended:
1. 14th ABC held on 13 - 16 September 2011, HICC, Hitex City, Noatel – Hyderabad, India.
2. 7th POWERON held 2 – 5 February 2012, Hitex City, Hydrabad, India
3. 3rd ALTEN held on 16 – 18 March 2012, NICC, Okala Industrial area, Delhi, India.
July 2009
Shingania Services – Manager – Projects
To April 2010
Company profile:
Shingania Services manufactures equipments and machinery required for battery manufacturing industry since
1972.
Job Profile and Responsibilities:
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Project Planning, development, design, automation, costing, pricing and execution of the project for new
business development and customer relations.
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Building a detailed understanding of customer requirement.
Oct 2008
Peter Heim.-Phorzhaim Germany & MKS. Bangkok Thailand
To May 2009 – Projects
Job Profile and Responsibilities:
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Handled project of shifting machinary from Germany to Bangkok
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Project Planning, development, design, automation, costing, pricing, execution and training to operators
and supervisors.
Ganesh Samal
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May 2003 Bharat Forge Ltd – Manager (5 Years and 4 Months)
to Sep 2008 Worked on advanced automation projects in Machine Tool Building (MTB).
Job Profile and Responsibilities:
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Handle the team of 8-10 engineers for carrying out the desired output and fulfill the management.
Design and development of the writing diagram for the entire electrical and electronics of the
machine by selecting the proper switchgear items, optimizing of the electrical panel layout for
minimal floor area.
Prepare the software logic for interfacing of machine with the CNC in the form of ladder diagram
or statement list. This also involves interfacing of various gauging monitoring and safety units with
the machine.
Prepare the NC program for the required part to be produced on the machine. Prove the cycle
time as per the requirement.
Responsible for commissioning of the newly developed machine at customer’s end till the product
is regularized.
Responsible for cost effective solution for electrical items through interaction various vendors and
by developing of customized units.
Development of company’s new products CNC Super finishing machine, CNC angular wheel head
grinding machines, CNC Turn Mill center with FANUC and SIEMENS controllers.
Preparation of operational training matrix for new comers
Identification of training resources (Internal/External/Supplier)
Preparation of training schedule
My contribution in the department activities:
Total reconditioning of LANDIS make Crankshaft pin and journal grinders, superfinish machines with
Siemens 840D and 802D systems. In last four years we have completed 38 machines.
This reconditioning activity involved right from system selection, switchgear selection, panel selection,
designing hydraulics and pneumatics, wiring diagram development, PLC software development, Part
program development and component trials as per specifications.
In the month of March 2007, company gave me an opportunity to go to Germany for job trials of 1.85
meters long crankshaft machining from raw forging having only centering operation done to the all
operations till heat treatment operation.
Company Name:
Machine Type:
Machine operations:
Cost:
Cycle Time:
Niles Simmons GMBH ltd., Chemnitz Germany.
Turn mill centre N30 – 3500
Turning, Milling, Drilling, Tapping, Reaming.
1.12 Million Euro
3:20 hrs
Dec 2002 - ICON Design Automaton Pvt. Ltd.,Bangalore – Technical Support Manager
Feb 2003 New business set up to promote EDA Tools in India.
Company profile:
ICON represents American EDA Tool companies such as Verplex Inc., Summit Design Inc., Forte Design,
Tharas Systems, etc. Company represents sales and support of tools for vendors all over India.
Ganesh Samal
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Responsibilities:
I was responsible for supporting technically to sales and handling group of five Application Engineers. I
was involved in planning, preparing presentations and demonstrations of the tools and conducting
evaluations.
Dec 2000 - D’gipro Systems Pvt. Ltd., Bangalore – Design Engineer
Dec 2002
Company profile:
D’gipro provides VLSI and embedded design services in India and abroad.
Responsibilities:
I was involved in design and verification of the following projects.
1.
Validation of a Network Processor’s core in Verilog of Zilog Inc. USA (Three months in Austin –
Texas)
2.
USART (8251)
3.
Fast Ethernet MAC
4.
Physical testing of IP Micro-controller 8031
Aug 1999 - PMT Machine Tool Automatics., Pimpri-Pune – Design Engineer
Aug 2000 Involved in design and development of companies new range products in turning machines
such as TNS-200 TNS-300 models.
Responsibilities:
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Preparing the writing diagram for the entire electrical of the machine by selecting the proper
electrical and switchgear items, optimizing of the electrical panel layout to for minimal floor area.
Preparing the software logic for interfacing of machine with the CNC in the form of ladder diagram
or statement list. This also involves interfacing of various gauging monitoring and safety units with
the machine.
Responsible for commissioning of the newly developed machine at customer’s end till the product
is regularized.
Being in as ISO organization conversant with ISO procedures for design department.
Responsible for cost effective solution for electrical items through interaction various vendors and
by developing of customized units.
Development of companies new products, CNC angular wheel head grinding machines CNC Turn
Mill center, internal grinding machines with FANUC 0-GC, 0-T controllers.
Conversant with the laser calibration and testing procedure of CNC machine with Fanuc and
SIEMENS controllers.
Mar 1996 - Bharat Forge Ltd., MCD-Chakan, Pune – Maintenance Engineer
Aug 1999 Working on advanced Machine Component Division (MCD) project.
Responsibilities:
Responsible for reconditioning of OKK vertical milling machines and MoriSeiki Turning lathes with Fanuc
OT series system.
Responsible for all activities of maintenance department like maintenance scheduling planning erection
and commissioning breakdown maintenance of machines.
Ganesh Samal
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Preparing of preventive maintenance schedules on daily weekly, monthly, quarterly, yearly and spare
parts planning.
Responsibilities for the maintenance of continuous process lines of crankshafts machining of Telco, D2106,
D2440 and Mahindra D2420. Also export line of steering Knucki-D2510 and tool room. These lines consist
around 150 machines. Some of them are  Moriseiki CNC Lathes.
 MKL CNC Lathes.
 Lokesh CNC Lathes.
 Boehringer crank pin and journal milling machines.
 LANDIS Journal Grinders and Multiwheel pin Grinders.
 GENDRON Auto Pin Grinder.
 WARNER SWASEY Multiwheel Journal Grinders.
 Induction Hardening Machine.
 HITACHI Machining Center with ATC.
 OKK-Machining Centers.
 SPM’S.
Acquainted with following systems.
CNC Systems
Fanuc make –5T, 6T, OTD, OMD, 11M, OM, OG
Siemens make –10T, 840C,
Landis make – MPC-II, MPC 3200
PLC’s
Aiien – Bradley make – PLC5, SLC500, Micrologic Mini PLC’S.
Siemens Make – STEP-5 PLC [90U, 100U, 135U, 155U.]
April Make – SMC500
Fanuc Make – LM 90/30.
Messung Make – XMP 810,XMP 840.
Drives
AC SERVO DRIVES: Make: Fanuc, Siemens, Control Techniques.
DS SERVO DRIVES: Make: Allen Bradley, Mitsubishi, Control Techniques.
SPINDLE DRIVES: Make: Allen Bradley, Fanuc, Siemens, Mitsubishi.
STEPPER MOTOR DRIVE: Make: Landis, Siemens.
Miscellaneous:
Marpsoss, Control Gauging Inc., Telco make gages and Amplifiers
CEMB Balancing Machines.
Training Programs Attended in during my professional career:
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FANUC – “Macro Executor Programming” from 21st Nov – 23rd Nov 2006 in Bangalore.
SIEMENS – “Sinumerik 802D CNC – Maintenance & Commissioning” from 19th Sep – 23rd Sep 2005 in
Bangalore.
SIEMENS – “Sinumerik 810D/840D CNC – Maintenance & Commissioning” from 05th Apr – 09th Apr 2004 in
Bangalore.
SIEMENS – “Programmable Logic Controllers (PLC) – Step5 language” from 16th June – 28th June 1997 in
Bangalore.
Allen-Bradley – “PLC-5 Programming Course” from 10th June – 14th June 1996 in Delhi.
Ganesh Samal
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