Failure Criteria for Yielding Failure Criteria for Yielding Dr. Andri Andriyana Centre de Mise en Forme des Matériaux, CEMEF UMR CNRS 7635 École des Mines de Paris, 06904 Sophia Antipolis, France Spring, 2008 Failure Criteria for Yielding Outline Outline 1 Introduction 2 Tresca Criterion 3 Von Mises Criterion 4 Comparison and Example Failure Criteria for Yielding Introduction Introduction Failure Criteria for Yielding Introduction Background and definitions Yielding For ductile material under simple tension, stress no longer proportional to strain Plastic (irreversible) deformation (permanent molecular rearrangement) once a certain level of stress is reached Highly material dependent Understanding yielding is important for designing a pressure vessel, rotating disc, crank shaft, ... that does not allow any irreversible strain, i.e. material must remain elastic Failure Criteria for Yielding Introduction Fracture vs yield Fracture Driven by normal stresses, acting to separate one atomic plane from another Broken atomic bonds are not allowed to reform in new positions Yield Driven by shear stresses, sliding one plane along another Broken atomic bonds are allowed to reform in new positions Failure Criteria for Yielding Introduction Stress-strain curve of ductile materials Failure Criteria for Yielding Introduction Yield criteria For material stretched uniaxially along e1 direction, yield occurs when : σ11 ≥ σy with σy is the yield stress When does yield occurs in multiaxial stress states...?? Failure Criteria for Yielding Tresca Criterion Tresca Criterion Failure Criteria for Yielding Tresca Criterion General multiaxial stress states Maximum shear stress Yielding starts when the maximum shear stress in the material τmax equals the maximum shear stress at yielding in a simple tension test τy τmax = τy where : τmax = σmax −σmin 2 σmax and σmin are the maximum and minimum principal stresses respectively Failure Criteria for Yielding Tresca Criterion General multiaxial stress states Mohr’s circle for simple tension test : Thus, general form of Tresca Criterion is : σmax − σmin = σy Failure Criteria for Yielding Tresca Criterion Special case : Plane stress Let σ1 , σ2 and σ3 be the principale stresses (σ3 = 0) : When σ1 and σ2 are of opposite sign : τmax = The yield condition is given by : |σ1 − σ2 | = σy or |σ1 −σ2 | 2 σ1 σ2 − = ±1 σy σy When σ1 and σ2 carry the same sign : if |σ1 | > |σ2 | , τmax = |σ1 − σ3 | |σ1 | = 2 2 and |σ1 | = σy if |σ1 | < |σ2 | , τmax = |σ2 − σ3 | |σ2 | = 2 2 and |σ2 | = σy Failure Criteria for Yielding Tresca Criterion Tresca yield surface for plane stress problems Failure Criteria for Yielding Von Mises Criterion Von Mises Criterion Failure Criteria for Yielding Von Mises Criterion General multiaxial stress states Maximum distortion/shear energy Yielding starts when the maximum distortion/shear energy in the material Wd,max equals the maximum distortion/shear energy at yielding in a simple tension test Wd,y Wd,max = Wd,y Distortion/shear energy : Part of the strain energy corresponds to volume-preserved shape change Failure Criteria for Yielding Von Mises Criterion General multiaxial stress states In terms of the stress components : Wd,max = Wd,y = i 1 h 2 2 2 (σxx − σyy )2 + (σyy − σzz )2 + (σzz − σxx )2 + 6 τxy + τyz + τzx 12G 1 2 σ 6G y Thus, general form of Von Mises Criterion is : 1/2 1 2 2 2 √ (σxx − σyy )2 + (σyy − σzz )2 + (σzz − σxx )2 + 6 τxy + τyz + τzx = σy 2 Left hand side : the Von Mises stress σvm Failure Criteria for Yielding Von Mises Criterion General multiaxial stress states In terms of the principal stresses σ1 , σ2 , σ3 : i1/2 1 h √ (σ1 − σ2 )2 + (σ2 − σ3 )2 + (σ3 − σ1 )2 = σy 2 Failure Criteria for Yielding Von Mises Criterion Special case : Plane stress Let σ1 , σ2 and σ3 be the principale stresses (σ3 = 0) : σvm i1/2 1 h 2 2 2 √ = (σ1 − σ2 ) + (σ2 − 0) + (0 − σ1 ) 2 q = σ12 − σ1 σ2 + σ22 Von Mises yield criterion becomes : σ12 − σ1 σ2 + σ22 = σy2 In σ1 − σ2 plane, this equation represents an ellipse Failure Criteria for Yielding Von Mises Criterion Von Misses yield surface for plane stress problems Failure Criteria for Yielding Comparison and Example Comparison and Example Failure Criteria for Yielding Comparison and Example Tresca and Von Misses yield surfaces : 2D space Failure Criteria for Yielding Comparison and Example Tresca and Von Misses yield surfaces : 3D space [Source : Wikipedia] Failure Criteria for Yielding Comparison and Example Example : Thin pressurized tube with end caps Given a thin walled tube (radius r, thickness t) containing gas. Using Tresca and Von Mises yield criteria, determine the maximum allowable gas pressure pmax so that no yielding occurs. Failure Criteria for Yielding Comparison and Example Example : Thin pressurized tube with end caps From Strength of Material course, the radial (σr ), hoop (σθ ) and longitudinal (σz ) stresses are : σr = 0 1 σθ = pr t σz = Tresca criterion t σθ − 0 = σy → pmax = σy r 2 Von Mises criterion 2t σθ2 − σθ σz + σz2 = σy2 → pmax = √ σy 3r pr 2t