EXHIBIT 8-7 )Columnar Piesenlalion \ 01 Fixed Selup 'Overhead Variance > Analysis: LycoBrass Works for 2007' Actual Costs Incurred (I) Flexible Budget: Same Budgeted lump Sum las in Static Budget) Regardless 01 Output level Allocated: Budgeted Input Ouantity Allowed lor Actual Output x Budgeted Rate (2) (3) S220,000 5216,000 t Level 3 t $4,000 U Spending variance t Level 2 (1,008b batches x 6 hours/batch x $30/hourl (6,048 hours x $30/hourl $181,440 Production-volume $4,000 U Flexible-budget variance t $34,560 U variance t aF = favorable effect on operating income; U = unfavorable effect on operating income. bl,008 batches:: 151,200 units -:- 150 units per batch. ~, Study Tip: To review ~importanttermsandconcepts in Chapters 7 and 8, work the crossword puzzle (Student Guide, p. 99). The solution is on p.l04. During 2007, Lyco planned to produce 180,000 units duced 151,200 units. The unfavorable production-volume of Elegance but actually pro- variance measures the amount of extra fixed setup costs that Lyco incurred for setup capacity it had but did not use. One interpretation is that the unfavorable $34,560 production-volume variance represents inefficient use of setup capacity. However, Lyco may have earned higher operating income by selling 151,200 units at a higher price than 180,000 units at a lower price_ As a result, the production-volume variance should be interpreted cautiously because it does not consider effects on selling prices and operating income. PROBLEM FOR SELF-STUDY Maria Lopez is the newly appointed president of Laser Products. She is examining the May 2007 results for the Aerospace Products Division. This division manufactures wing parts for satellites. Lopez's current concern is with manufacturing overhead costs at the Aerospace Products Division. Both variable and fixed manufacturing overhead costs are allocated to the wing parts on the basis of laser-cutting-hours. The follov.'ing budget information is available: Budgeted variable manufacturing overhead rate Budgeted fixed manufacturing overhead rate Budgeted laser-cutting time per wing part Budgeted production and sales for May 2007 Budgeted lixed manufacturing overhead costs for May 2007 S200 per hour S240 per hour 1.5 hours 5,000 wing parts 51,800,000 Actual results for J\t1ay2007 are: Wing parts produced and sold Laser-cutting-hours used Variable manufacturing overhead costs Fixed manufacturing overhead costs 4,800 units 8,400 hours $1,478,400 $1,832,200 Required 1. Compute the spending variance and the efficiency variance for variable manufacturing overhead. 2. Compute the spending variance and the production-volume overhead. variance for fixed manufacturing 3. Give t\VOexplanations for each of the variances calculated in requirements 1 and 2. SOLUTION 280 1. and 2. See Exhibit 8-8. EXHIBIT 8·8 IZ) Flexible Budget: Budgeted Input Uuantity Allowed for Actual Output x Budgeted Rate 13) Allocated: Budgeted Input Uuantity Allowed for Actual Output x Budgeted Rate (4) 18,400hrs. x $176/hr.1 SI,478,400 (8,400 hrs. x SZOO/hr.) $1,680,000 (1.5 hrs.!unit x 4,800 units x $200/hr.) (7,200 hrs. x S200/hr.) $1,440,000 11.5hrs.!unit x 4,800 units x S200/hr.) (7,200 hrs. x $200/hr.1 $1,440,000 t t t t Actual Costs Incurred: Actual Input Uuantity x Actual Rate (I) Actual Input Uuantity x Budgeted Rate $201,600 F Spending variance t $240,000 U Efficiency variance t $38,400 U Flexible·budget variance t t t Never a variance Never a variance $38,400 U Underallocated variable overhead (Total variable overhead variance) PANELB: Fixed Manufacturing Actual Cnsts Incurred (1) Overhead Same Budgeted lump Sum (as in Static Budget) Regardless of Output level (2) $1,832,200 t t t Flexible Budget: Same Budgeted lump Sum (as in Static Budgetl Regardless of Output level (3) $1,800,000 $1,800,000 t t t S32,200 U Spending variance Never a variance $32,200 U Flexible-budget variance Allocated: Budgeted Input Uuantity Allowed lor Actual Output x Budgeted Rate (4) (1.5 hrs.!unit x 4,800 units x $240/hr.) (7,200 hrs. x $240/hr.) $1,728,000 S72,OOOU Production-volume variance $72,000 U Production-volume variance $104,200 U Underallocated fixed overhead (Total fixed overhead variance) t t t IF = favorable effect on operating income; U = unfavorable effect on operating income. Source: From kThe Case for Management Accounting~ by Paul Sherman. Used with permission from STRATEGIC FINANCE, October 2003, published by the Institute of Management Accountants, Montvale, NJ, www.imanet.org. 3. iI. Variable manufacturing overhead spending variance, 520l,600 E One possible reason for this variance is that actual prices of individual items included in variable overhead (stich as cut· ting fluids) are lower than budgeted prices. A second possible reason is that the percentage increase in the actual quantity usage of individual items in the variable overhead cost pool is less than the percentage increase in laser-cutting-hours compared to the flexible budget. b. Variable manufacturing overhead efficiency variance, $240,000 U. One possible reason for this variance is inadequate maintenance of laser machines, causing them to take more laser-cutting time per wing part. A second possible reason is use of undermotivated, inexperienced, or underskilled workers with the laser-cutting machines, resulting in more lasercuning time per wing part. c. Fixed manufacturing overhead spending variance, $32,200 U. One possible reason for this variance is that the actual prices of individual items in the fixed-cost pool unexpectedly increased from the prices budgeted (mch as an unexpected increase in machine leasing costs). A second possible reason is misclassification of items as fixed that are in fact variable. d. Production-volume variance, $72,000 U. Actual production of wing parts is 4,800 units, compared with 5,000 units budgeted. One possible reason for this variance is demand fac· tOfS, such as a decline in an aerospace program that led to a decline in demand for aircraft parts. A second possible reason is supply factors, such as a production stoppage due to labor problems or machine breakdowns. I DECISION POINTS The following Question·and-answer format summarizes the chapter's learning objectives. Each decision presents a key Question related to a learning objective. The guidelines are the answer to that question. Decision Guidelines 1. How do managers plan variable overhead costs and fixed Planning of both variable and fixed overhead costs involves undertaking only activities that add value and then being efficient in that undertaking. The key difference is that for variablecost planning, ongoing decisions during the budget period playa much larger role; whereas for fixed-cost planning, most key decisions are made before the start of the period. overhead costs? '"w '".... "'":I: U 282 2. Why do companies use standard costing? Standard costing traces direct costs to a cost object by multiplying standard prices or rates times standard inputs allowed for actual output produced and allocates overhead costs on the basis of standard overhead rates times standard quantities of the allocation bases allowed for actual output produced. The standard costs of products are known at the start of the period. To manage costs, managers compare actual costs to standard costs. 3. What variances can be calculated for variable overhead? When the flexible budget for variable overhead is developed, an overhead efficiency variance and an overhead spending variance can be computed. The variable overhead efficiency variance focuses on the difference between the actual quantity of the cost· allocation base used relative to the budgeted quantity of the cost-allocation base. The variable overhead spending variance focuses on the difference between the actual cost per unit of the cost-allocation base relative to the budgeted cost per unit of the cost-allocation base. 4. Is the variable overhead efficiency variance similar to the efficiency variance for a direct-cost item? These two efficiency variances are not similar. The variable overhead efficiency variance indicates whether more or less of the cost-allocation base per output unit was used than was included in the flexible budget. The efficiency variance for a direct-cost item indicates whether more or less of the input per unit of output of that direct-cost item was used than was included in the flexible budget 5. How is a budgeted fixed overhead cost rate calculated? The budgeted fixed overhead cost rate is calculated by dividing the budgeted fixed overhead costs by the denominator level of the cost-allocation base. 6. How should managers interpret the production-volume variance? Managers should interpret cautiously the production~volume variance as a measure of the economic cost of unused capacity. One caution: management may have maintained some extra capacity to meet uncertain demand surges that are important to satisfy. Another caution: the production-volume variance focuses only on fixed overhead costs. The production-volume variance does not take into account any decreases in the selling price of output necessary to spur extra demand that would, in turn, make use of any idle capacity. 7. What is the most detailed way for a company to reconcile actual overhead incurred with the amount allocated during a period? A 4·variance analysis presents spending and efficiency variances for variable overhead costs and spending and production-volume variances forfixed overhead costs. By analyzing these four variances together, managers can reconcile the actual overhead costs with the amount of overhead allocated to output produced during a period. 8. Can the flexible-budget variance approach for analyzing overhead costs be used in activity-based costing? Yes, flexible budgets in ABC systems give insight into why actual overhead activity costs differ from budgeted overhead activity costs. Using output and input measures for an activity, a 4-variance analysis can be conducted. TERMS TO LEARN Thechapter and the Glossary at the end of the book contain definitions of denominator level (p. 264) output-level overhead variance denominator-levelvariance Ip. 2661 fixed overhead flexible-budget variance (p.2651 fixedoverhead spending variance (p.2651 (p.2661 production-denominator level (p. 264) production-volume variance (p. 2661 standard costing (p. 2571 total-overhead variance (p. 2731 variable overhead efficiency variance Ip.2601 variable overhead flexible-budget variance (p. 2591 variable overhead spending variance Ip.2611 Prentice Hall Grade Assist (PHGA) Your professor may ask you to complete selected exercises and problems in Prentice Hall PHGrad'A~ist Grade Assist IPHGAI. PHGAis an online tool that can help you master the chapter's topics. It provides you with multiple variations of exercises and problems designated by the PHGA icon. You can rework these exercises and problems-each time with new data-as many times as you need. You also receive immediate feedback and grading. ASSIGNMENT MATERIAL Questions 8-1 How do managers plan for variable overhead costs? 8-2 How does the planning of fixed overhead costs differ from the planning of variable overhead costs? 8-3 How does standard costing differ from actual costing? 8-4 What are the steps in developing a budgeted variable overhead cost-allocation rate? 8-5 The spending variance for variable manufacturing overhead is affected by several factors. Explain. 8-6 Assume variable manufacturing overhead is allocated using machine-hours. Give three possible reasons for a favorable variable overhead efficiency variance. 8-7 Describe the difference between a direct materials facturing overhead efficiency variance. efficiency variance and a variable manu- ~ .-• .- 8-8 What are the steps in developing a budgeted fixed overhead rate? 8-9 Why is the flexible-budget variance the same amount as the spending variance for fixed manufacturing overhead? iT '" "'~ C 0- 8·10 Explain how the analysis of fixed manufacturing overhead costs differs for lal planning and control on the one hand and (bl inventory costing for financial reporting on the other hand. 8·11 Provide one caveat that will affect whether a production-volume variance is a good measure of the economic cost of unused capacity. 8·12 "The production-volume variance should always be written off to Cost of Goods Sold." Do you agree? Explain. 8-13 What are the variances in a 4-variance analysis? 8-14 "Overhead variances should be viewed as interdependent rather than independent." Give an example. 0 < ~ ~ ""D" 0- " g, if " Q' , n 8-15 Describe how flexible-budget variance analysis can be used in the control of costs of activity ~ '!' areas. , D 0- Exercises :r , "'•3 •a D 8-16 Variable manufacturing overhead, variance analysis. Esquire Clothing is a manufacturer of designersuits. The cost of each suit is the sum of three variable costs (direct material costs, direct manufacturinglabor costs, and manufacturing overhead costs) and one fixed-cost category (manufacturing overheadcosts). Variable manufacturing overhead cost is allocated to each suit on the basis of budgeted direct manufacturing labor-hours per suit. For June 2007, each suit is budgeted to take four labor-hours. Budgeted variablemanufacturing overhead cost per labor-hour is $12. The budgeted number of suits to be manufac- turedinJune 2007is 1,040. D ~ PIl Clade Assisl "a D 2.. 283 ------Required Actual variable manufacturing costs in June 2007 were $52,164 for 1,080 suits started and completed. There were no beginning or ending inventories of suits. Actual direct manufacturing labor-hours for June were 4,536. 1. Compute the flexible-budget manufacturing overhead. 2. Comment on the results. variance, the spending variance, and the efficiency variance far variable 8-17 Fixed manufacturing overhead, variance analvsis (continuation of 8-161. Esquire Clothing allocates fixed manufacturing overhead to each suit using budgeted direct manufacturing labor-hours per suit Data pertaining to fixed manufacturing overhead costs for June 2007 are budgeted, $62,400, and actual, ------~ Required $63,916. 1. Compute the spending variance tor fixed manufacturing overhead. Comment on the results. 2. Compute the production-volume variance for June 2007. What inferences can Esquire Clothing draw from this variance? 8-18 Variable manufacturing overhead variance analysis, The French Bread Company bakes baguettes for distribution to upscale grocery stores. The company has two direct-cost categories: direct materials and direct manufacturing labor. Variable manufacturing overhead is allocated to products on the basis of standard direct manufacturing labor-hours. Following is some budget data for the French Bread Company: Direct manufacturing labor use Variable manufacturing overhead 0.02 hours per baguette $10.00 per direct manufacturing labor-hour The French Bread Company provides the following additional data for the year ended December 31, 2007: Planned Ibudgeted) output Actual production Direct manufacturing labor Actual variable manufacturing RequIred 3,200,000 baguettes 2,800,000 baguettes 50AOO hours overhead S680,400 1. What is the denominator level used for allocating variable manufacturing overhead? (That is, for how many direct manufacturing labor-hours is French Bread budgeting?) 2. Prepare a variance analysis of variable manufacturing overhead. Use Exhibit 8-5 (p. 272) for reference. 3. Discuss the variances you have calculated and give possible explanations for them. 8-19 Fixed manufacturing overhead variance analvsis. The French Bread Company bakes baguettes for distribution to upscale grocery stores. The company has two direct-cost categories: direct materials and direct manufacturing labor. Fixed manufacturing overhead is allocated to products on the basis of standard direct manufacturing labor·hours. Following is some budget data for the French Bread Company: Direct manufacturing labor use Fixed manufacturing overhead 0.02 hours per baguette $4.00 per direct labor-hour The French Bread Company provides the following additional data for the year ended December 31, 2007: Planned Ibudgeted) output Actual production Actual direct manufacturing labor Actual fixed manufacturing overhead RequIred 3,200,000 baguettes 2,800,000 baguettes 50,400 hours $272,000 1. Prepare a variance analysis of fixed manufacturing overhead cost. Use Exhibit 8-5 (p. 272) as a guide. 2. Is fixed overhead underallocated or overallocated? By what amount? 3. Comment on your results. Discuss the variances and explain what may be driving them. 8-20 Manufacturing overhead, variance analvsis. Zircon, Inc., assembles its CardioX product at its Scottsdale plant. Fixed and variable manufacturing overheads are allocated to each CardioX unit using budgeted assembly-hours. Budgeted assembly time is two hours per unit. The following table shows the budgeted amounts and actual results related to overhead for March 2007. A 00 '" w >-- 1 2 3 4 5 B Actual Results 5,400 10,280 Zircon (March 2007) Units of CardioX assembled and sold Houre of assembly lime Variable manufacturing overhead cosl per hour of assembly lime Variable manufacturing overhead costs $310,500 6 Fixed manufacturing overhead costs $514,000 C Static B t 5,000 $ 30.00 $480,000 Q, « :J: v 284 If you want to use Excel to solve this exercise, go to the Excel Lab at www.prenhall.com/horngren/cost12e and download the template for Exercise 8-20. 1. Prepare an analysis of all variable manufacturing overhead and fixed manufacturing overhead variances using the columnar approach in Exhibit 8-5(p. 272). 2. Prepare journal entries for Zircon's March 2007 variable and fixed manufacturing overhead costs and variances; write off these variances to cost of goods sold for the quarter ending March 2007. 3. How does the planning and control of variable manufacturing overhead costs differ from the planning and control of fixed manufacturing overhead costs? 8-21 4-variance analysis, fill in the blanks. Use the following manufacturing following blanks: Actual costs incurred Costs allocated to products Flexible budget: Budgeted input allowed for actual output produced x budgeted rate Actual input x budgeted rate Re••ulred overhead data to fill in the Variable Fixed $11,900 9,000 $6,000 4,500 9,000 10,000 5,000 5,000 PHGlidtAssin Use Ffor favora ble and U for unfavorable: Variable Fixed 111 Spending variance (2) Efficiency variance (3) Production-volume variance 141 Flexible-budget variance 151 Underallocated {overallocatedl manufacturing overhead 8-22 Straightforward 4-variance overhead analysis. The Lopez Company uses standard costing in its manufacturing plant for auto parts. The standard cost of a particular auto part, based on a denominator level of4,000output units per year, included 6 machine-hours of variable manufacturing overhead at $8 per hour and6 machine-hours of fixed manufacturing overhead at $15 per hour. Actual output produced was 4,400 units.Variable manufacturing overhead incurred was $245,000. Fixed manufacturing overhead incurred was 1373,000.Actual machine-hours were 28,400. 1. Prepare an analysis of all variable manufacturing overhead and fixed manufacturing overhead variances, using the 4-variance analysis in Exhibit 8-5Ip. 2721. 2. Prepare journal entries using the 4-variance analysis. 3. Describe how individual variable manufacturing overhead items are controlled from day to day. Also, describe how individual fixed manufacturing overhead items are controlled. PHCiradeAssisl Required 8-23 Straightforward coverage of manufacturing overhead, standard-costing system. The Singapore divisionof a Canadian telecommunications company uses standard costing for its machine-paced production of telephone equipment. Data regarding production during June are as follows: Variable manufacturing overhead costs incurred Variable manufacturing overhead cost rate Fixed manufacturing overhead costs incurred Fixed manufacturing overhead budgeted Denominator level in machine-hours Standard machine-hour allowed per unit of output Units of output Actual machine-hours used Ending work-in-process inventory $155,100 $12 per standard machine-hour $401,000 $390,000 13,000 0.30 41,000 13,300 o 1. Prepare an analysis of all manufacturing overhead variances. Use the 4-variance analysis framework illustrated in Exhibit 8-5 (p. 272). 2. Prepare journal entries for manufacturing overheads and their variances. 3. Describe how individual variable manufacturing overhead items are controlled from day to day. Also, describe how individual fixed manufacturing overhead items are controlled. 8-24 Overhead variances, service sector. Meals on Wheels (MOW) operates a meal home-delivery service. It has agreements with 20 restaurants to pick up and deliver meals to customers who phone or fax ordersto MOW. MOW allocates variable and fixed overhead costs on the basis of delivery time. MOW's owner,Josh Carter, obtains the following information for May 2007 overhead costs: Re••ulred , Q "-3: , Q Q "'•3 • "-n "-£. Q 285 A Meals on Wheels (Ma 2001) Output units (numberofdelMries) HoUIS per delM>y HoUIS of delM>y time 5,720 Variable overhead cost p.r l10ur of delM>y time $ 150 Variable overhead costs $10,296 Fixed overhead costs $38,600 $35,000 1 2 3 4 5 6 7 If you want to use Excel to solve this exercise, go to the Excel Lab at www.prenhall.com/horngren/cost12e ------•••• ul•• d and download the template for Exercise 8-24. 1. Compute spending and efficiency variances for MOW's variable overhead in May 2007. 2. Compute the spending variance and production-volume variance for MOW's fixed overhead in May 2007. 3. Comment on MOW's overhead variances and suggest how Josh Carter might manage MOW's variable overhead differently from its fixed overhead costs. 8·25 Total overhead, J·variance analysis. Wright-Patterson Air Force Base has an extensive repairfacil- ity for jet engines. It developed standard costing and flexible budgets to account for this activity. Budgeted variable overhead at a level of 8,000 standard monthly direct labor-hours was 864,000; budgeted total overhead at 10,000 standard direct labor-hours was $197,600. The standard cost allocated to repair output ------•• qul•• d included a total overhead rate of 120% of standard direct labor costs. Total overhead incurred for October was $249,000. Direct labor costs incurred were $202,440. The direct labor price variance was $9,640 unfa· vorable. The direct labor flexible-budget variance was $14,440 unfavorable. The standard labor price was $16 per hour. The production-volume variance was $14,000, favorable. 1. Compute the direct labor efficiency variance and the spending, efficiency, and production-volume variances for overhead. Also, compute the denominator level. 2. Describe how individual variable manufacturing overhead items are controlled from day to day. Also, describe how individual fixed manufacturing overhead items are controlled. 8-26 Overhead variances, PHGradtAssil1 ------•• qulr.d missing information. Blakely Printing budgets 12,000 machine-hours ance for fixed overhead. For the pages actually printed, they should have used 9,900 machine-hours, they actually used 10,000 machine-hours. Total overhead costs were 880,000. 1. In the columnar presentation below for June 2007's variable manufacturing By how much' Actual Input Guantity x Actual Rate Actual Input Guantity x Budgeted Rate Flexible Budget: Budgeted Input Guantity Allowed for Actual Output x Budgeted Rate (11 (2) (l) Actual Costs Incurred: (b) levell level 2 • • lal $250 F Spending variance (c) • • • (d) Ie) Flexible-budget variance 2. In the columnar presentation below for June 2007's fixed manufacturing overhead variance analysis, calculate lal through (e). Will fixed manufacturing overhead be over- or underallocated' Actual Costs Incurred: Allocated: Budgeted Input Guantity Allowed for Actual Output x Budgeted Rat. II) 121 (l) lal level 2 '" w >- 8-27 :r: u 286 ~ PHG!adtAssist By how much? Flexible Budget: Same Budgeted lump Sum las in Static Budget) Regardless of Output level levell "-•• but overhead variance analy- sis, calculate (al through (el. Will variable overhead be over- or underallocated? "" for June 2007. The budgeted variable overhead rate is $6 per machine-hour. At the end of June, its managers reported a 5250 favorable spending variance for variable overhead and a $1,050 unfavorable spending vari- • • (bl 81,050 U Spending variance lei Flexible-budget variance 9,900 hours x (cl • Id) • Production volume variance • Identifying favorable and unfavorable variances. Consider a company that uses standard costing and allocates variable and fixed manufacturing overhead based on machine-hours. For each independent scenario given, indicate whether each of the variances will be favorable or unfavorable or, in case of insufficient information, indicate "cannot be determined." month of sandal manufacturing for the plant lall amounts in U.S. dollars). Overhead is allocated based on machine·hours. Actual Results Output units (pairs of sandals) 150,000 Machine-hours 67,500 Machine-hours per output unit 0.45 Variable manufacturing $1,950,000 overhead costs Variable manufacturing $2889 overhead cost per machine-hour Variable manufacturing $13.00 overhead cost per output unit FlexibleBudget Amount 150,000 60,000 0.40 $1,800,000 $30.00 $12.00 The plant manager's performance bonus is tied, in part, to his or her control of manufacturing overhead costs. There is an unfavorable variable overhead flexible-budget variance of $150,075 for this month's production of 150,000 pairs of sandals. The manager is interested in finding out what happened and why. QUESTIONS 1. Compute the spending variance and the efficiency vari· ance for variable manufacturing overhead. 2. What do the spending and efficiency variances mean? What are possible causes? 3. What explanationlsl should the plant manager give for the unfavorable variable overhead flexible-budget variance this month? 293 Collaborative Learning Probtem 8-41 Overhead variances. ethics. New Mexico Company uses standard costing. The company prepared its static budget for 2007 at 1,000,000 machine-hours for the year. Total budgeted overhead cost is $12,500,000. The variable overhead rate is $10 per machine-hour 1$20 per unit). Actual results for 2007 follow: Machine-hours Output Variable overhead Fixed overhead spending variance Required 960,000 hours 498,000 units $10,080,000 $600,000 U 1. Compute for the fixed overhead a. Budgeted amount b. Budgeted cost per machine-hour c. Actual cost d. Production-volume variance 2. Compute the variable overhead spending variance and the variable overhead efficiency variance. 3. Jerry Remich, the controller, prepares the variance analysis. It is common knowledge in the company that he and Ron Monroe, the production manager, are not on the best at terms. In a recent executive committee meeting, Monroe had complained about the lack of usefulness of the accounting reports he receives. To get back at him, Remich manipulated the actual fixed overhead amount by assigning a greater-than-normal share of allocated costs to the production area. And, he decided to depreciate all of the newly acquired production equipment using the double-declining-balance method rather than the straight-line method, contrary to the company practice. As a result, there was a sizable unfavorable fixed overhead spending variance. He boasted to one of his confidants, "I am just returning the favor." Discuss Remich's actions and their ramifications. Get Connected: Cost Accounting in the News Go to www.orenhall.com/hornoren/cost12e for additional online exercise(s~ that explore issues affecting the accounting world today. These exercises offer you the opportunity to analyze and reflect on how cost accounting helps managers to make better decisions and handle the challenges of strategic planning and implementation. CHAPTER 8 Case TEVA SPORT SANDALS: Variable Overhead 00 '"0.. •... w ••J: U 292 Teva Sport Sandals was founded in the 1980s by a seasoned river guide, Mark Thatcher, who was tired of losing his flip-flop sandals every time he took a raft ride down the Colorado River. Thatcher knew firsthand how thong-style rubber sandals abandoned his feet when he was slogging through mud and water. He figured a thong-style sandal with a heel strap on the back would be the answer to keeping sandals on. His new sandal creation was called the "Teva" (which means "nature" in Hebrew), and it was an immediate hit with water sports enthusiasts on the river and with others nowhere near a river. Today Teva sandals are manufactured under license by Deckers Outdoor Corporation of Goleta, California. More than 60 styles for men, women, and children are available through retail sports stores, catalogs, and department stores around the world. The entire line of sandals also is sold direct to consumers through Teva's Web site at www.teva.com. Sandal styles are updated by designers at Deckers annually for each new selling season. Variances Those new sandal specifications are converted into sandal prototypes by the in-house Fabrication Department. Upon approval of the prototype designs, detailed sandal specifications are given to Pat Devaney, Deckers' vice president of production, development, and sourcing. Pat has responsibility for negotiating the best possible prices for finished sandals with the plant in China that manufactures the sandals. The specifications are critical to the negotiations. Some of the direct materials are sourced within China to help reduce the costs and prices of finished goods. Other direct materials must be imported. Either way, Deckers and the manufacturing plant in China work together to arrive at the best price. Once the specification and price negotiations are finished, the plant begins production according to the schedule set during negotiations. The managers at the manufacturing plant in China have responsibility for controlling production costs. For illustration purposes, let's assume the following data apply to a recent Althe 40,000 budgeted direct manufacturing labor-hour level for August, budgeted direct manufacturing labor is 5800,000, budgeted variable manufacturing overhead is $480,000, and budgeted fixed manufacturing overhead is $640,000. The following actual results are for August: Direct materials price variance {based on purchases} Direct materials efficiency variance Direct manufacturing labor costs incurred Variable manufacturing overhead flexible-budget variance Variable manufacturing overhead efficiency variance Fixed manufacturing overhead incurred Fixed manufacturing overhead spending variance $176,000 F 69,000 U 522,750 10,350 U 18,000 U 597,460 42,540 F The standard cost per pound of direct materials is $11.50. The standard allowance is three pounds of direct materials for each unit of product. During August, 30,000 units of product were produced. There was no beginning inventory of direct materials. There was no beginning or ending work in process. In August, the direct materials price variance was $1.10 per pound. In July, labor unrest caused a major slowdown in the pace of production, resulting in an unfavorable direct manufacturing labor efficiency variance of $45,000. There was no direct manufacturing labor price variance. labor unrest persisted into August. Some workers quit. Their replacements had to be hired at higher wage rates, which had to be extended to all workers. The actual average wage rate in August exceeded the standard average wage rate by $0.50 per hour. ------------------------------ 1. Compute the following for August: a. Total pounds of direct materials purchased b. Total number of pounds of excess direct materials used c. Variable manufacturing overhead spending variance d. Total number of actual direct manufacturing labor-hours used e. Total number of standard direct manufacturing labor-hours allowed for the units produced f. Production-volume variance 2. Describe how Mancusco's control of variable manufacturing overhead items differs from its control of fixed manufacturing overhead items. .equlre" 840 Review of Chapters 7 and 8, J-variance analysis. (CPA, adapted) The Seal Manufacturing Company's costing system has two direct-cost categories: direct materials and direct manufacturing labor. Manufacturing overhead (both variable and fixed) is allocated to products on the basis of standard direct manufacturing labor-hours (OLH). Althe beginning of 2007, Seal adopted the following standards for its manufacturing costs: Direct materials Direct manufacturing labor Manufacturing overhead: Variable Fixed Standard manufacturing cost per output unit Input Cost per Output Unit 3lbs. at $5 per lb. 5 hrs. atS15 per hr. S 15.00 75.00 $6 per OLH $8 per OLH 30.00 40.00 $160.00 The denominator level for total manufacturing overhead per month in 2007 is 40,000 direct manufacturinglabor-hours. Beal's flexible budget for January 2007 was based on this denominator level. The records forJanuary indicated the following: Direct materials purchased Direct materials used Direct manufacturing labor Total actual manufacturing overhead (variable and fixed) Actual production 25,000 Ibs. at $5.20 per lb. 23,1001bs. 40,100 hrs. at$14.60 per hr. $600,000 7,800 output units 1. Prepare a schedule of total standard manufacturing costs for the 7,800 output units in January 2007. 2. Forthe month of January 2007, compute the following variances, indicating whether each is favorable (F) or unfavorable (U): a. Direct materials price variance, based on purchases b. Direct materials efficiency variance c. Direct manufacturing labor price variance d. Direct manufacturing labor efficiency variance e. Total manufacturing overhead spending variance I. Variable manufacturing overhead efficiency variance g. Production-volume variance .equlre" 291 Setup overhead costs consist of some costs that are variable and some that are fixed with respect to the number of setup-hours. The following information pertains to 2007. Static-Budget Units of TGC produced and sold Batch size (number of units per batchl Setup-hours per batch Variable overhead cost per setup-hour Total fixed setup overhead costs .equlred Amounts Aclual Results 30,000 250 5 $25 $18,000 22,500 225 5.25 $24 $17,535 1. For variable setup overhead costs, compute the efficiency and spending variances. Comment on the results. 2. Forfixed setup overhead costs, compute the spending and the production-volume variances. Comment on the results. 8-37 Activity·based costing, variance analysis. Asma Surgical Instruments, Inc., makes a special line of forceps, SFA,in batches. Asma randomly selects forceps from each SFAbatch for quality-testing purposes. Quality testing costs are batch-level costs. A separate quality-testing section is responsible for SFA quality testing. Quality-testing casts consist of same variable and some fixed costs in relation to quality-testing hours. The following information is for 2007: Static-Budget Units of SFA produced and sold Batch size (number of units per batch) Testing-hours per batch Variable overhead cost per testing-hour Total fixed testing ovarhead costs R.qul •••• Amounts Actua' Results 21,000 500 5.5 540 $28,875 22,000 550 5.4 $42 527,216 1. For variable testing overhead costs, compute the efficiency and spending variances. Comment on the results. 2. For fixed testing overhead costs, compute the spending and the production·volume variances. Comment on the results. 8-38 Comprehensive overhead variance analvses. Happy Valley is a large wine-producing region in south· ern Oregon. The Branda Brothers Wine Company, which has a huge following among wine connoisseurs, buys select wines in bulk from the area's wineries and blends and bottles the wine for sale under its own label. Its variable overhead costs (power, cleaning supplies, and the like} and fixed overhead costs (salaries of skilled vintners involved in quality-control and building-related costs) are allocated on the basis of bottling machine· hours. For the quarter ending September 30,2008, the Brando operation reports the following: A 1 2 3 4 5 R.qulr." '"w '"•... "- "'" J: V 290 Production volUlll<(bottle,) Bottling ",adune-MUIS Variableoverhead Fixed overhead B C A<1ual Result> Slam B t 450,000 3,000 $153,000 $960,000 420,000 2,800 $140,000 $980,000 A total of 66,000 output units requiring 315,000 DLH was produced during May 2007. Manufacturing overhead (MDH) costs incurred for May amounted to $375,000. The actual costs, compared with the annual bud1 get and 12 of the annual budget, are as follows: Annual Manufacturing Total Amount Variable MOH Indirect manufacturing labor Supplies Fixed MOH Supervision Utilities Depreciation Total Calculate the following Overhead Budget Per Output Per OlH Unit Input Unit 2007 Monthly MOH Budget May 2007 Actual MOH Costs for May 2007 $ 900,000 1,224,000 $1.25 1.70 $0.25 034 $ 75,000 102,000 S 75,000 111,000 648,000 540,000 1,008,000 $4,320,000 0.90 0.75 1.40 $6.00 0.18 0.15 028 $1.20 54,000 45,000 84,000 $360,000 51,000 54,000 84,000 $375,000 amounts for Nolton Products for May 2007: Required 1. Total manufacturing overhead costs allocated 2. Variable manufacturing overhead spending variance 3. Fixed manufacturing overhead spending variance 4. Variable manufacturing overhead efficiency variance 5. Production-volume variance Besure to identify each variance as favorable (F) or unfavorable (U). 8-34 Overhead analvsis. sensitivity to denominator volume. Armstrong Corporation produces thermostats andhas no inventories. Armstrong uses standard costing and allocates all overhead an the basis of machinehours.It budgets 0.30 of a machine-hour to manufacture each unit. The following information is for 2007: A B Actual 1 .2.. Production and sales in units .}, Machine-hours _'L. Fixed manufacturing overhead .1- Variable manufacturing overhead ..Q.. Variable manuf. overhead rate per machine-hour Results 110,000 30,000 $440,000 $960,000 C I Siati, Bud:!;et 120,000 36,000 $450,000 $ 30 It you want to use Excel to solve this problem, go to the Excel lab at www.prenhall.comjhorngren/cost12e anddownload the template tor Problem 8-34. 1. Calculate the variable manufacturing overhead spending and efficiency variances .• 2. Calculate the fixed manufacturing overhead spending and production-volume variances. 3. Suppose Armstrong had budgeted for 150,000 units instead of 120,000 units and 45,000 (150,000 x 0.301 machine-hours instead of 36,000 machine-hours. All other information in the table remains the same. Recalculate the variable manufacturing overhead variances and the fixed manufacturing overhead variances in requirements 1 and 2. 4. Armstrong writes off all variances to cast of goods sold. How would Armstrong's operating income change if it budgeted for 150,000 units of production and sales rather than 120,000 units? equl •.• d 8-35 Sales-volume variance, production-volume variance. Morano Company budgeted production and salesat its maximum capacity of 20,000 units for 2006. However, Morano was able to produce and sell only 18,000units for the year. There are no beginning or ending inventories. Other data for 2006 follow: Budgeted fixed overhead costs Budgeted selling price Budgeted variable cost per unit S500,000 $100 $40 1. Calculate the static-budget operating income, the flexible-budget operating income, and the operating income based an the budgeted profit per unit. 2. Compute sales-volume variance, production-volume variance, and operating income volume variance. What do each of these variances measure? 8-36 Activity-based costing. variance analysis. Toymaster, Inc., produces a plastic toy car, TGC, in batches.To manufacture a batch of TGCs, Toymaster must set up the machines. Setup costs are batch-level costs.A separate Setup Department is responsible for setting up machines for TGC. •••• ul •.•d ~ b1I PIlGladtA.ssist 239 8-30 Journal entries Icontinuation Require" of 8-29). 1. Prepare journal entries for variable and fixed manufacturing overhead (you will need to calculate the various variances to accomplish this). 2. Overhead variances are written off to the Cost of Goods Sold (COGSI account at the end of the fiscal year. Show how COGS is adjusted through journal entries. PHGradtAlsist 8-31 Graphs and overhead variances. The Carvelli Company is a manufacturer of housewares and uses standard costing. Manufacturing overhead (both variable and fixedl is allocated to products on the basis of budgeted machine-hours. The budget for 2007 included: Variable manufacturing overhead Fixed manufacturing overhead Denominator level Require" $9 per machine-hour $72,000,000 4,000,000 machine-hours 1. Prepare two graphs, one for variable manufacturing overhead and one for fixed manufacturing overhead. Each graph should display how Carvelli's total manufacturing overhead costs will be depicted for the purposes of la) planning and control and Ibl inventory costing. 2. Suppose that 3,500,000 machine-hours were allowed for actual output produced in 2007, but 3,800,000 actual machine-hours were used. Actual manufacturing overhead was S36,100,000, variable, and $72,200,000, fixed. Compute lal the variable manufacturing overhead spending and efficiency variances and (bl the fixed manufacturing overhead spending and production-volume variances. Use the columnar presentation illustrated in Exhibit 8-5Ip. 2721. 3. What is the amount of the under- or overallocated variable manufacturing overhead and the under· or overallocated fixed manufacturing overhead? Why are the flexible-budget variance and the under· or overallocated overhead amount always the same for variable manufacturing overhead but rarely the same for fixed manufacturing overhead? 4. Suppose the denominator level was 3,000,000 rather than 4,000,000 machine-hours. What variances in requirement 2 would be affected? Recompute them. 8-32 4-variance analysis, find the unknowns. Consider each of the following situations-cases A, B, and C-independently. Data refer to operations for Apri12007. For each situation, assume standard costing. Also assume the use of a flexible budget for control of variable and fixed manufacturing overhead based on machine-hours. (1) Fixed manufacturing overhead incurred (2) Variable manufacturing overhead incurred (3) Denominator level in machine-hours (4) Standard machine-hours allowed for actual output achieved 151 Fixed manufacturing overhead Iper standard machine-houri Flexible-budget data: (6) Variable manufacturing overhead (per standard machine-hour) 171 Budgeted fixed manufacturing overhead (8) Budgeted variable manufacturing overheada 191 Total budgeted manufacturing overhead' Additional dala: 110) Standard variable manufacturing overhead allocated (11) Standard fixed manufacturing overhead allocated (12) Production-volume variance l13) Variable manufacturing overhead spending variance 114) Variable manufacturing overhead efficiency variance (15) Fixed manufacturing overhead spending variance (16) Actual machine-hours used ilFor standard machine-hours Required '"w '" >- "« J: u 288 allowed for actual output produced. Fill in the blanks under each case. [Hint: Prepare a worksheet similar to that in Exhibit 8-5Ip. 272}. Fill in the knowns and then solve for the unknowns.] 8-33 Flexible budgets, 4-variance analvsis. ICMA, adapted) Nolton Products uses standard costing. It allocates manufacturing overhead (both variable and fixed) to products on the basis of standard direct manufacturing labor·hours (DLH). Noltan develops its manufacturing overhead rate from the current annual budget. The manufacturing overhead budget for 2007 is based on budgeted output of 720,000 units, requiring 3,600,000 DLH. The company is able to schedule production uniformly throughout the year. Fixed Variable Overhead Spending Scenario Variance Variable Overhead Fixed Overhead Spending Efficiencv Variance Variance Overhead ProductionVolume Variance Actual machine hours are 10% greater than flexible-budget machine-hours Production output is 20% less than budgeted Production output is 10% more than budgeted; actual machine-hours are 5% less than budgeted Production output is 15% more than budgeted, and actual fixed overhead is 6% more than budgeted Relative to the flexible budget, actual machine-hours are 10% greater, and actual variable overhead costs are 8% greater 8-28 Flexible-budget variances, review of Chapters 7 and 8, The Monthly Herald uses standard and reports the following results in August 2008 for its monthly newspaper: A J 2 3 4 5 6 C Static B Number of copies Number of pages of newsprint Cost of newsprint (dixect materials) Variable overhead costs Fixed overhead costs Attua! Re,ulu 320,000 17,280,000 $ 224,640 $ 63,936 $ 97,000 costing t 300,000 15,000,000 $ 180,000 $ 60,000 $ 90,000 B Newsprint-the special paper on which the newspaper is printed-is the only direct-cost category. Variable and fixed overhead costs are allocated using budgeted rates on the basis of newsprint pages. Each copyof the Monthly Herald has only 50 newsprint pages, but in August 2008, the printing machines jammed frequently during printing runs and damaged a lot of newsprint pages. Ilyou want to use Excel to solve this exercise, go to the Excel Lab at www.prenhall.com/horngren/cost12e and download the template for Exercise 8-28, 1. Prepare a comprehensive set of flexible-budget variances direct materials, variable overhead, and fixed overhead. 2. Comment on the results in requirement 1. at the Monthly Herald in August 2008 for •• qul •••• Problems 8-29 Comprehensive variance analysis, FlatScreen manufactures flat-panel LCO displays, The displays are sold to major PC manufacturers. overhead data for FlatScreen for the Following is some manufacturing year ended December 31, 2006: Overhead Actual Results Flexihle 8udget Allocated Amount Variable Fixed $1,532,160 7,004,160 $1,536,000 6,961,920 $1,536,000 7,526,400 Manufacturing FlatScreen's budget was based on the assumption that 17,760 units (panels) would be manufactured during2006. The planned allocation rate was 2 machine-hours per unit. Actual number of machine-hours used during 2006 was 36,480, The static-budget variable manufacturing overhead costs equal $1,4_2_0,_80_0_, _ Compute the following quantities Iyou should be able to do so in the prescribed order): •• qulr." a. Budgeted number of machine-hours planned b. Budgeted fixed manufacturing overhead costs per machine-hour c. Budgeted variable manufacturing overhead costs per machine-hour d. Budgeted number of machine-hours allowed for actual output produced e. Actual number of output units f. Actual number of machine-hours used per panel 287