Case Study: Countrywide Outbound Logistics Automation (COLA) About the Client About us JKT is a global IT services and software solutions company; providing world class solutions to SMEs, start up dot coms as well as some of the world’s largest organisations. At JKT we are driven by a simple yet powerful tenet of providing “Total Customer Satisfaction”. Founded in 1993, JKT has operations throughout the UK, Europe, USA and Asia including three advanced software development centres. JKT is a part of the 100 year old JK Organisation, a $4billion group and one of India’s largest conglomerates. Employing over 1000 top class technical specialists, we deliver high quality software services utilising industry best practices and proven methodologies. We combine our tightly integrated global delivery model and technical expertise to deliver solutions to our client’s complex business challenges. We are honest, open and will always tell it like it is. JKT is an ISO 9001, ISO 27001, CMMi, ITSMF, SAP AMS certified company with patents registered for IT service processes and solutions. The client is producer of the most popular and highest-selling soft drink in history, as well as the best known product in the world. The client has a truly remarkable heritage. From a humble beginning in 1886, it is now the flagship brand of the largest manufacturer, marketer and distributor of non-alcoholic beverages in the world. The client operates in India through its wholly owned subsidiary which is divided into 3 business regions and 26 Profit Centres. Their business model includes manufacturing the beverage, distribution and sales, trade marketing and market execution. The Situation When Coca-Cola returned to India, it quickly acquired more than 25 bottling plants all over the country and invested close to $ 1 Billion US, between 1993 and 2003 (Source: a report by the Tuck School of Business, Dartmouth). This frantic pace of growth led to creation of a huge distribution system with massive gaps in the MIS reporting at the corporate level. Each plant had its own system of accounting, monitoring and inventory and lack of integration between the plant systems compounded the overall collection of data in real time. Due to the company’s bottle refilling, they are distinctly different from other FMCG operations. Hence project COLA (Countrywide Outbound Logistics Automation) was conceptualised with a goal to integrate all functions including manufacturing, sales, distribution, finance and logistics and streamline the flow of data from the corporate MIS. The Challenge Coca-Cola wanted to strengthen their enormous distribution system through integration across all Profit centers, Manufacturing/Bottling Plants and Sale Depots (Direct & indirect sales) with a single application. Coca-Cola were looking for an IT Services partner who could undertake this huge task of integrating various internal functions around their core MFG/PRO ERP and roll out the new COLA solution to approximately 80 locations. In particular, Coca-Cola wanted a partner who could demonstrate: » Domain expertise in Food & Beverages sector »Credible technology and functional skills in MFG/PRO ERP »Custom applications development, integration and Rollout capabilities » Localization knowledge »Experience in best practices for ERP implementation, rollout and governance JKT’s Credentials JKT, with more than two decades of experience in IT services and consulting, has a proven track providing custom solutions and ERP services across industry sectors in Microsoft, SAP, Oracle, QAD & Progress. JKT’s Enterprise Solutions practice has undertaken many turnkey ERP implementations, migrations, roll-out and consulting assignments for many leading names in the F&B sector. JKT has developed many bolt-on solutions for the F&B industry including Excise systems, Inventory modules, POS systems, Executive Dashboards, Mobile approvals systems. Further JKT’s QAD practice is one of the leading providers of MFG/ PRO based services to the industry for over 15 years and boasts of retaining several well known customers in the MFG/PRO space. What our clients say: “ We have been very impressed with JKT’s ability to provide the support to the Flakt Woods Group for our sites that run the QAD ERP system. Over the past three years, JKT have consistently demonstrated a sound understanding of QAD and Progress technology and delivered a great service. We have significantly benefitted from JKT’s offshore delivery capability.” Rolf Beggerow, Global Applications Manager, Flakt Woods Group UK www.jktech.com JK Technosoft Ltd, Corp. Head Office, F-2 & F-3 Sector-3, Noida - 201301, India Tel: +91 120 4606200 | Fax: +91 120 4606 Benefits »Real time availability of all management information »Improved Sales Forecasting due to seamless integration of various systems »Allowed online updates of the Sales and Stock Information across all locations The Solution The overall JKT-COLA program involved: »Functional and Technical consultancy on MFG/PRO »Customisation of Financials, Logistics/Shipping, manufacturing modules »Solution for Handheld Terminals using RFID to capture Direct sales on various routes »Reduction in settlement time due to extensive usage of RFID based Handheld Terminals » Implementation of Sales Forecasting system »Enabled monitoring of sales and tracking the performance of every unit in real time »Developing Interface with MIS applications for reporting, margin/profitability analysis etc »Roll-out across 80 locations including Profit centres, Manufacturing/Bottling Plants and Sale Depots Due to the complexity of the project, JKT implemented a joint project governance plan and put in to practice with 3 tiers; Account level, Project level and Team level. Monthly statistics were created to analyse and quantify the efficiency of the team. Coding and reviewing best practices were created and enforced in order to achieve consistent quality and productivity. The COLA Software was initially implemented at few Pilot sites to identify gaps against business requirements, improve performance and freeze the template for implementation/ rollout at other locations. JKT rolled out the final software using ‘Wave Rollout’ methodology which prioritises the locations in a sequence based on business priorities, logistics considerations and infrastructure readiness. What this achieved The new COLA solution enabled uniform transaction processing and real time MIS availability across all Profit Centers, manufacturing and bottling plants and distribution channels. Coca-Cola was able to track the movement of products and the overall service status through a single application. Situation prior to JKT Engaged JKT to identify gaps and transform the situation Other Clients Include: »Unilever Ltd. »Tyco Electronics Ltd. »Holiday Hotels »Specsavers »Acer »Indiabulls Ltd. Situation following JKT’s involvement • Lack of integration between the various plant systems situated in varied locations • Unavailability of real time manufacturing, sales, distribution, finance and logistics data • Major gaps in the MIS reporting Roll-out across 80 locations • JKT implemented “Wave roll-out” methodology • Deployed on few pilot sites to identify gaps against requirements, improve performance and freeze the template for implementation » Fourth Hospitality Highlights of JKT’s transformation • Functional and Technical consultancy on MFG/PRO • Customization of Financials, Logistics/Shipping, manufacturing modules • Solution for Handheld Terminals using RFID to capture Direct sales on various routes • Implementation of Sales Forecasting system Our partners include: JK Technosoft Ltd, Corp. Head Office, F-2 & F-3 Sector-3, Noida - 201301, India Tel: +91 120 4606200 | Fax: +91 120 4606 • Seamless integration and satisfied client Uniform transaction processing and real time MIS availability across all Profit Centers, manufacturing and bottling plants and distribution channels