Largest Bi-Purposed Bridge in the World Xie Weihong, Juhani Virola, Ding Dajun 1. Brief introduction The Wuhan Tianxinzhou bi-purposed bridge over Yangtze River (Fig.1, 2)[1] with main span l=504m is located on the lower reaches with a distance of 9.5km to the 2 nd Fig.1 Full view of Tianxinzhou Bridge (courtesy of Prof. Guo Youzhong) Wuhan Bridge (cable-stayed bridge with main l=400m) opened in 1995[2] and will be the largest Fig.2 Main Tianxinzhou Bridge (courtesy of Prof. Guo Youzhong) one in the world after completion. It is being constructed to span the Tianxinzhou which is an islet standing in Yangtze River (zhou means islet in Chinese). 2. Major bridge and approachings The major bridge spanning over south river branch is a cable-stayed one with bi-pylon and 3 cable planes, the spans of which distribute as follows: 98+196+504+ 196+98m (Fig.3), with south approaching 15×40.7m box girders. The super deck of Fig.3 Lay-out of main bridge bridge is designed for 6-lane highway, and the lower for 4-line (8 tracks), among which 2 are designed following 1st grade truck line and the other 2 following the special use for passenger transport. 3 stiffening girders are new plate-truss composite structures of N-type trusses with the width = 2×15m, truss height = 15.2m and panel length = 14.0m. For highway bridge, the composite systems of orthotropic plate or concrete deck and steel truss is adopted; for railway bridge the composite system of concrete deck and steel truss is used. The major bridge spanning north river branch: 62×40.7m box girders + (54.2+2×80+54.2m continuous concrete girders) + 4×40.7m box girders. The length with highway and railway constructed together is 2842m, then is separated into high ways and railway running parallel with highway being located on upper reaches and the railway on lower. The whole length of 6-lane highway approaching is 8043m and that of railway is 60.3km. The highway is designed following operating 1 velocity 80km/hr, and the design velocity of railway for passenger transport is 200km/hr, with a simulating dynamical design of velocity of 250km/hr. This Bridge has been constructed on 28th Sept. 2004 and the constructed completion will be scheduled on 31st Aug. 2008. 3. Bridge pylon The main pylons are concrete structures with inverted Y-shape, its height above pile cap is 188.5m, on both sides of pylon there are 3×16φ7 stays constituted of galvanizing parallel wires. For the pile foundation of main pier ② and ③, the projects of pile diameters 2.5, 3.0, 3.3 and 3.4m, all with pile length of 60m were compared, the project of φ3.4 has the minium consummation of concrete and steel: 27123m3/2529t under pier ② and 47152m3/3434t under pier ③, finally the bored piles with diameter of 3.4m are used as the foundations of pylon, there are 32 piles in pier ② and 40 in ③. These piles were constructed by using new technique in non-uniform conglomerate composed of soft and hard matter, the dynamical bit (of a drill) with torsional capacity of 30t·m was adopted firstly in China, developed by the constructer. On the pylon, there are set hydraulic dampers with large tonnage. 4. Foundation A double-walled steel cofferdam is adopted as the cap. Fig.4 shows pylon pier ② to adopt the new technology of precisely locating with prestressing Fig.4 construction of pylon pier ② (courtesy of Prof. Guo Youzhong) from anchorage pier after the double-walled steel coffer of pier ② was transported by floating method to its place. The steel coffer of pier ② with dimensions of 57.60m (length) ×31.2m (width) ×14.5m (height), of which the wall thickness is 2.0m. In the coffer, there are set alternate bays at bottom with height of 4.5m. This coffer was integrally transported by floating method and located successfully. The steel coffer dimensions of pier ③ are 69.5m×44m×15.0m with wall thickness of 2.0m and the height of bottom alternate bays of 5.0m. Fig.5 shows the driving of the steel protecting sleeves with diameter of 3.6m for 2 casting concrete piles. Fig.6 shows the reinforcement cage used in Fig.5Construction of pylon pier ③ (provided by Engr. Xie Weihong) piles with diameter of 3.4m. Fig.6 Reinforcement cage (provided by Eng. Xie Weihong) 120t-floating-crane is a new large equipment designed by Zhongtie Bridge Bereua Group Ltd Fig.7 Hoisting steel pile sleeve for by using 120t-floating-crane (provided by Eng. Xie Weihong) Company (ZBBGLC). Fig.7 shows using this crane to hoist steel sleeve for pile. Fig.8, 9 shows 2 equipments used in this engineering, one is the drill bit with Fig.8 Drill bit with wedging-tooth hob (provided by Eng. Xie Weihong) wedging-tooth-hob and the other vibrating hammer. Since the April 2006, it has been started to Fig.9 Detail of vibrating hammer (provided by Eng. Xie Weihong) conduct the overwater construction. 5. Summary From the above, it can be seen that this Bridge is a mark engineering to be constructed with new technique, new structures, new technology and new equipment. Its complection will push forward the continuous development of bridge construction in the world. Tianxinzhou Bridge is a major construction project in the State “Tenth-Five-Years-Plan”. It is constructed by Hubei Province People’s Government and State Railway Ministry. The total invest amounts to 110.6×108 Yuan Renminbi (deverted to 13.5×108 US$ or so). References 1. Brief Introduction of Engineering to Wuhan Tianxinzhou Bi-Purposed Yangtze River Bridge (in Chinese). Headquarters of Wuhan Tianxinzhou Yangtze River Bridge Engineering, Zhongtie Bridge Bereua, Dec. 2004, 8pp 2. Ding Dajun, Jiang Yongsheng. Introduction to Civil Engineering (in Chinese). China Building & Architecture Press. 2003, 410pp. 3. Qin Shunquan. Selection of Foundation of Main Pylon and Its Construction Technique of Wuhan Tianxingzhou Yangtze River Bridge. Proceedings of the 17th 3 National Symposium on Bridges (in Chinese), 2006, Chongqing. Communications Press, Beijing, pp.73-79 Fig.1 Fig.2 Fig.3 4 Fig.4 Fig.5 Fig.6 Fig.7 Fig.8 Fig.9 5