Annexure – I
HINDUSTAN ANTIBIOTICS LIMITED
ENQUIRY SPECIFICATION FOR BRIQUETTES FIRED SMOKE TUBE
BOILER
S. NO.
1.0
1.1
PARTICULARS
GENERAL
Designation
1.2
Qty. required
1.3
1.4
1.5
Model No.
Duty
Location
2.0
2.1
SPECIFIC REQUIREMENT
Service
2.2
2.3
Steam generation Capacity
Fuel to be used
2.4
2.5
2.6
2.7
Steam delivery Pressure
Steam Quality
Dryness fraction
Feed Water available
2.8
a)
Boiler Constructional details
Combustion Control System
b)
Boiler pressure parts
c)
F.D.Fan & ID fan
d)
Feed water pump
e)
2.9
Structural work
Flue gas ducting
2.10
a
b
c
d
e
Boiler Mountings
steam stop valve (make KSB / L&T)
steam check valve
safety relief valve
Auxiliary blow down valve
Feed check valve
SPECIFICATION
Horizontal, 3 pass, integral Furnace, shell
type Smoke tube package steam Boiler
based on Briquettes (solid)
1 (One) Complete assembly including
Airpreheater
(APH),Ash
Separator,
Mechanical dust collector & ID / FD fans
Bidder to Specify
Continuous
To be erected in existing Boiler House
Generation of Dry saturated steam.
Continuous duty
5000 kg/hr from & At 1000c
Briquettes (Bio-mass) or any other solid fuel
made from Agro waste
10.54 kg/cm2 ( g)
Dry saturated steam
0.97 . Bidder to confirm
Soft.Water.Bidder to confirm the quality
requirement for water.
Suitable to give efficient combustion control
with respect to load conditions
Shell and shell internals, Furnace unit, ERWBS 3059 Part 1 or equivalent smoke tubes
Electrically driven fans with manual damper
control.
2 Nos(one working, one standby) Pump to
suit water temp up to 95 oC
Stair cases and platforms etc
Required for hooking up with existing
chimney
Required
Required
Required ( 2 nos.), spring loaded safety valve
Required
Required (2 nos.)
1
f
g
h
i
j
k
l
m
n
o
Feed water regulator/controller
Valve for soot blower of APH ( 1
No.), Drain valve after gauge glasses
( 2 Nos.) and air vent ( 1 No.) Valves
make KSB / L&T
Blow down valve (make KSB / L&T)
Water sampling valves & associated
piping
Flame observation ports
Manhole for shell with self tightning
arrangement
Water level indicator/Gauge glasses
with cocks
Pressure gauges for steam pressure
3.1
Feed water pressure
Boiler Inspector's Test pressure
gauge arrangement
DESIGN / CONSTRUCTION
FEATURES
Codes & Standards
3.2
System Requirement
3.3
a)
Boiler Accessories
Combustion Control System
b)
Boiler pressure parts
i.
Shell and shell internals
ii.
iii.
Furnace unit
Smoke tubes (ERW-BS 3059 Part 1
or equivalent)
3.0
Required
Required
Required
Required
Required
Required
Required
Required Boiler mounted type
(Dial size 12”)
Required, mounted at pump outlet
Required
a) The complete equipment assembly
supplied and installed shall conform to high
standards of engineering
design/workmanship and shall comply with all
currently applicable statutory regulations,
prevailing safety rules/codes (especially IBR
requirements), Engineering standards and
Boiler Act IBR 1950 with latest amendment
Nothing in this specification shall be
construed to relieve the vendor of this
responsibility.
b) As far as possible, individual
equipment/component parts shall conform to
ISI standards. All Nut & Bolts, Bearings,
Seals etc. shall conform to metric standards
Boiler should be horizontal shell type fully
packaged 3 pass, Briquettes fired Boiler
.Boiler shall be proven under rigorous
condition & subject to the strict quality control
procedures.
Suitable to give efficient combustion control
with respect to load conditions
Bidder to confirm & furnish thickness &
material of construction
---------------do---------------------------do-------------
2
c)
F.D.Fan / I.D.Fan
d)
Feed water pump
e)
f)
structural work
Flue gas ducting
3.4
a
i
Boiler Instrumentation
Temp. indicator(local mounted) for :
smoke temperature
Ii
iii
Iv
v
vi
Feed water inlet temp
Saturated steam temp
Flue gas temp at boiler outlet
Flue gas temp at APH inlet
Flue gas temp at APH outlet
b
i
ii
iii
iv
v
vi
vii
c
d
e
f
g
h
Audio/Visual alarms/shutdown for
Low feed water flow
Low and high water level
Extra low water level trip
High steam pressure trip
Feed water pump failure
ID / FD fan failure
Low combustion air quantity
Combustion control system
Steam flow and pressure control
Boiler Feed water level control
system
Motor overload protection
Measuring instruments
Steam flow meter
i
Other Miscellaneous
3.5
3.6
3.7
i
ii
4.0
4.1
4.1.1
Interlock between ID / FD fans
Combustion efficiency
Grate & Ash removal system
Ash separator
Openable furnace door for feeding
briquettes
Acceptable Make of various
equipments
Electrical
Drive Motor
F.D.Fan / I.D. Fan with damper control as per
design for Boiler load / draught conditions.
Bidder to indicate flow rate and static
pressure of the fan offered
2 Nos (one working, one standby)Pump to
suit water temp up to 95 oC
Stair cases and platforms etc to be included.
Required for hooking up with existing
chimney
Required. Bidder to furnish the details make,
temp range ,dial size 6”,
---------------do---------------------------do---------------------------do---------------------------do---------------------------do-------------
Required. Bidder to confirm.
---------------do---------------------------do---------------------------do---------------------------do---------------------------do---------------------------do------------Manual controls for load, steam pressure,
Required
Required
Required
Required. Orifice type with differential
pressure transmitter
All thermocouples/pyrometers, thermostats
etc shall be provided wherever necessary.
Required. Bidder to confirm
Bidder to confirm with & without APH.
Bidder to confirm the hole size of grate & ash
removal facility.
Bidder to confirm
TEFC drive from Siemens / Compton
Greeves/ NGEF ,IP 55,Class F
3
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11
4.1.12
4.2
4.3
4.4
4.4.1
4.4.2
4.5
Motor Starter( contactors &
overloads)
Switches/switch fuses/fuses
PVGA cables
Cable glands
Cable lugs/sockets
Wattmeter/KWH meter ( multi
function electronic meter )
Current transformers
Push Buttons
Timer
Limit Switches
Contactors
Earthing
Indication for Equipment "ON/OFF"
Instruments
Pressure gauge
Temperature gauge
Blower
i
5.0 Scope of Work/Supply
5.1 Bidder's scope of work/supply
Boiler With Combustion Control
iii
FD fan / ID fan with ducting
iv
Feed water pump with
necessary piping
vi
Control panel Assembly
vii
Accessories
Siemens / L&T
Siemens / L&T
Polycab / Finolex / KEI
Electro mech / Siemens / Braco
Dowel / Hillpress / comet
GEC /Universal / Rishabh
Precise /Gilberts & Mackwell
Siemens / L&T / Teknik
Cutler & Hammer
Siemens / Kaycee /Telemechanic
Siemens/ L&T
G.I.Flat /Wire double galvanised
Required, Bidder to confirm
Bestobell /H.Guru / waree / Gluck
Bestobell /H.Guru /General Instruments /
Waree
Bidder to indicate make, flow rate and static
head
One no. Briquettes fired 5.0 TPH (from & at
1000c) Boiler with suitable furnace for
Briquettes firing & ash removal system with
instrumentation control system as specified in
Enquiry specification
Backward curved design FD fan with motor &
ducting at suction & discharge
Two no. (one running & one as stand by)
centrifugal multistage vertical feed water
pumps (to suit 950c water temp)with motor
along with the necessary piping
One no. power cum control panel physically
isolated with partition plate standing type,
confirming to IP 42 with MCB/MCCB. Panel
14/16 SWG CRCA sheet & painted with
synthetic enamel paint The power section is
provided with a main incomer isolating switch
with MCCB. Ammeter and voltmeter shall be
provided at the incomer. Ammeter &
voltmeter with phase selector switch shall be
provided for each motor. Control Panel shall
also comprise of Flame failure Indicator, flue
gas temp at outlet of Boiler, flue gas temp at
inlet of APH, flue gas temp at outlet of APH,
KWH meter, Alarm & indications required.
Bidder to confirm, Pressure Control switches
a) Air ducting :
4
viii
Structure
ix
x
Insulation & Cladding
Piping Work ( IBR approved)
xi
Installation & commissioning
5.2
i
HAL's Scope of Work/Supply
Civil work
i. Cold ducting from FD fan to APH.
ii. Hot ducting
:
a. APH to Boiler furnace
b. Boiler outlet to dust collector
c. Dust collector to ID fan
d. ID fan to chimney
b) Piping: Set of feed water piping to connect
feed water pumps to the boiler ( one no.)
c) Stop valves on feed water line (Two no.)
NRV on feed water line (Two no. ) pressure
gauges at the outlet of pump ( Two no. )
Isolation valves for the pressure gauges (Two
no.)
d) Set of valve mountings & fittings for the
Boiler: Main steam stop valve ( one no.)
e) Spring loaded single port safety valves
(Two no.) Air vent valve ( one no,) Blow down
valve (one no.)
f) Plain tubular gauge glass along with inbuilt
isolation and drain valves (Two no.) float
operated magnetic water level controller
( One no)
g) Isolation & drain valves ( two nos.) for
main steam pressure gauge, inspector's pr.
gauge Drain valve for the float operated level
controller (one no.)
h) Explosion door for protection against high
flue gas pressure
Set of ladder & catwalk to operate the valves
& fitting mounted on the Boiler
For above Boiler & related piping
a) Piping from existing feed water tank to
Boiler
b) Piping from main steam stop valve to
existing steam header
c) Steam flow meter : Impulse pipe to be laid
up to instrument control panel
d) Blow down piping from main blow down
valve to blow down pit
e) Piping for gauge glass drain & mobrey
drain up to existing drainage
Supplier to depute his technical person for
installation and commissioning of the Smoke
tube Boiler.
a) Construction of foundation for boiler.
b) Construction of blow down pit.
c)Construction of drainage from main blow
down valve to blow down pit
5
ii
Utilities
iii
Services available
iv
vi
vii
Compressed Air
Water
Inspection
6.0
Data to be furnished by the Bidder
alongwith the Bid
General
Name of the supplier & his postal
address
Place of manufacturer & postal
address
Service and testing facilities
available with manufacturer
Guaranteed delivery period/period of
mechanical completion and
commissioning
Guaranteed Boiler Performance
Maximum continuous steamevaporation from & at 1000C
Kg/hr(MCR)
Net continuous output of the boiler
Kg/hr at 10.54 kg. / cm2
Designed steam pressure Kg/cm2
Designed steam temperature deg C
Steam outlet pressure(g)
Maximum variation in steam
pressure for the complete range of
operation
Time required to raise the boiler to its
normal continuous output at full
pressure
Boiler performance (Predicted) And
Design features
Maximum evaporation(Kg/hr) at
designed pressure and Feed water
temperature of:100 deg C:
30 deg.C
6.1
a
b
c
d
6.2
a
b
c
d
e
6.3
6.4
6.5
6.6
a)Electricity, compressed air & soft water will
be made available for erection of boiler
b) Feed water supply up to feed water tank is
available
Power supply
a) 415 V+/-10%, 3 phase, 4 wire,50 HZ,A.C.
supply at single point, near plant room.
b) 230 V +/- 10%,Single phase,2 wire, 50
HZ, A.C. Supply, at one point near plant
room.
At 4.5 Kg/cm2(g)
Soft Water / D.M. Water.
Inspection of Smoke tube Boiler will be done
at the supplier’s work site by HAL technical
team before dispatch. Supplier to inform HAL
in advance for inspection before dispatch.
6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
Boiler HP
Total heating surface
Boiler Thermal Efficiency at various
load i.e.
100%
75%
50%
Safety valves setting pressure 1st
post & 2nd post
Recommended quality of Feed
water
Briquette consumption at various
loads
100%
75%
50%
Minimum stable output conditions
Quantity of air leaving FD Fan / ID
fan
Quantity of gas leaving Boiler
Excess air at Boiler outlet
Overall dimensions as
installed(LxBxH)
Clear space required for removal &
cleaning
at front end
at back end
Performance curves to be furnished
for the boiler
Load vs Efficiency
Load vs fuel consumption
Load vs O2 content in flue gas
Briquettes burning system
Furnace type
Ash removal system
Boiler Feed water pump
Make
Type
Size & catalogue No.
Number of pumps
Feed water temperature at pump
suction
NPSH requirement
HP/KW
RPM/Flow
Pump designed temperature
List of accessories
Delivery pressure
Motor details
7
6.22
6.23
6.24
6.25
Make
Type
Type of enclosure
Insulation class
Voltage and design
HP
RPM/No. of poles
Type of starters, overload & size of
cable used
Forced Draft ( F.D.) fan
Type
Manufacturer
Size & catalogue No.
Fans speed
HP
No. of fans provided
Volume of air delivered at designed
temperature
Static pressure developed at
designed temp.
Air temperature
Designed
Operating
Motor Details
Make
Type
Type of enclosure
Insulation class
Voltage and design
HP
RPM / No. of poles
Type of starters, overload & size of
cable used
Characteristic curves
Safety relief valves
Make
Number
Size
Type
Capacity
Set pressure
Gauge glass fittings
Make
Number
Size
Type
Special features
Gate and Globe valves
Make
8
6.26
a
b
c
d
e
6.27
6.28
i
ii
ii
Material of construction of body and
internal
parts
Details of Boiler
Shell
#Length (m)
#Internal Diameter (m)
#Material of Construction
Tube
#Length (m)
#Internal Diameter (m)
#Material of Construction
No. of Tubes
Water content when full ( m3)
Water content at working level ( m3)
Steam space
Design code
Wet back / Dry back
No. of Passes
Insulation
#Class
#Type
#Thickness (mm)
Weight of the main unit
#Operating Weight
#Flooded Weight
Accessories
Air Preheater (APH)
Designed draft loss across APH
Type
Material specification
constructional details
Insulation thickness
heating surface area
Chimney
Existing Chimney to be used
Control panel
Boiler control/Instrument-control
electric panel
Type ( single or double door)
Size
Sheet thickness
List of instruments mounted on the
panel
List of Protective fuses, voltmeters,
ammeters, Kwh meters, selector
switches for auto / manual
operations indicating lamps etc
mounted on panel
9
6.29
i
ii
iii
iv
a
b
c
d
v
a
b
c
d
e
f
g
vi
List of controls mounted on panel
Control Panel load (KW)
Boiler control and Instrument Details
Combustion control system
Steam flow and pressure control
system
Feed water and Drum level control
system
Measuring Instruments (Type &
Make)
O2 analyzer, indicator & recorder
Feed water flow indicator &
integrator
Steam flow indicator &
integrator(Orifice type)
Recorder for steam flow
Audio /Visual Alarms /Trip system
Low feed water flow
Low and high water level
Extra low water level trip
High steam pressure trip
Feed water pump failure
ID / FD fan failure
Low combustion air quantity
Miscellaneous
7.0
i
Optional accessories
Bag filter ash separator
ii
8.0
O2 analyzer indicator & recorder
Following documentation shall
accompany with the Technical bid.
Scope of supply including
accessories quoted
Relevant Catalogues/Technical
literature/IBR Document/Approved
Drawing and specification for smoke
tube Boiler as well as for boughtout
items
Equipment layout drawings
(including main equipment alongwith
all accessories) and indicating
overall General dimensions and
weight.
Details of utilities viz
* Specifications
* Consumptions
8.1
8.2
8.3
8.4
All thermo couples/guards, pyrometers,
thermostats, etc shall be provided wherever
necessary. The list and location shall be
furnished by the bidder.
Required to meet MPCB norms for particulate
matter through chimney. Bidder to quote
separately
Required. Bidder to quote separately
To be confirmed clearly.
Required
Required
To be indicated in detail.
10
8.5
8.6
8.7
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12
9.13
10.0
* Size/standards of all terminal
connections
Electrical & Instrumentation Circuit
diagram
List of Users of the quoted model
supplied by Bidder in last 2 years,
yearwise.
The following documents shall also
accompany the "Price Bid"
a) Price Break-up of main equipment
& accessories quoted
b) Separate price-list for essential
Spares for 2 years trouble-free
operation
Data/Documents to be furnished
by Bidder after order placement
Detailed Drawings of the Boiler
including accessories
Piping drawings for approval
Detailed Drawings of the
instrumentation & control panels
Electrical wiring diagram showing
interlocks controls, wiring sizes &
rating of each electrical equipments
for approval
P & I diagram for approval
Installation, Operation &
Maintenance manual including
drawings
Materials test certificates for smoke
tube Boiler including motor & other
bought-out items
Separate list of essential Spares for
2 years trouble-free operation
Manufacturer's outline drawings /
catalogue for Boiler feed pump,
Blowers, valves etc
Test reports and plant handing over
reports after commissioning
Copy
of
IBR
approved
drawings/documents
Reproducible
of
all
Approved
Drawings
Approved Drawings copies
Confirmation of specification
Required
To be indicated with communication details.
Required
Required
4 sets
3 sets
4 sets
3 sets
3 sets
4 Sets required.
4 Sets required
Required
4 sets
6 sets
3 sets
1 sets
3 sets
Bidder to confirm the specification of the
complete system details as stipulated, here in
this specification parameters in conformity
with desired operating requirements and
design /construction features. Any deviations
from the stipulated specification shall be
11
Bid Documentation
11.0
12.0
Performance guarantee
13.0 Other Requirements
a Inspection
b Installation & commissioning
clearly brought out. The makes/brands and
names of all bought out proprietary
equipments are subject to approval by HAL
Bidder to quote "Technical Bid" & "Price Bid"
separately with clear marking on the
envelope. There should not be any indication
of "Price quoted" in Technical bid.
a) The manufacturer shall guarantee the rated
output of the Boiler during normal operation
b) Guarantee trials shall be carried out by
manufacturer during installation of
c) The manufacturer shall replace / repair free of
cost replacement of the defective parts due to
wrong design / inferior workmanship within a
period of one year from the date of commissioning
of the machine or 18 months from the date of
supply whichever is earlier.
Inspection of Boiler – Briquettes based will be
done at the supplier’s work site before . Supplier
to inform HAL in advance for inspection before
dispatch.
Supplier to depute his technical person for
supervision during installation and commissioning
of the Boiler – Briquettes based at HAL's site free
of cost
Bids shall be submitted in two Parts viz. I) Technical Bid 2) Commercial Bid in
separately sealed covers. Technical bid shall have no reference to price & should be
submitted in duplicate
Bidders shall forward technical bid and commercial bid in separately sealed envelops
clearly superscribing on envelop as “Package Boiler (Briquettes) - Technical Bid” &
“Package Boiler (Briquettes) - Commercial Bid”.
12